Drying equipment for ABS material processing

By designing an ABS material processing equipment including a drying box, heating device and fan, the problem of prone to cracking of products caused by moisture before drying of ABS material is solved, and uniform drying of ABS material and prolonging product life are achieved.

CN222651797UActive Publication Date: 2025-03-21FUZHOU LUOYUAN DEMIT PLASTIC PRODUCTS CO LTD
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Patent Information

Application Number
CN202421359836.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-14
Publication Date
2025-03-21
Estimated Expiration
2034-06-14

AI Technical Summary

Technical Problem

The presence of moisture in ABS materials before drying, resulting in the product being prone to cracking or having a short service life, which is difficult for the prior art to effectively solve this problem.

Method used

A drying equipment for processing ABS materials is designed, including a drying box, heating device, isolation plate, large fan and exhaust fan. By controlling temperature and air flow, it ensures that the ABS materials are heated uniformly and effectively remove water vapor.

Benefits of technology

This equipment can effectively dry ABS materials, prevent scratches or bubbles from appearing in the product after injection molding, and extend the service life of the product.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222651797U_ABST
    Figure CN222651797U_ABST
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Abstract

The utility model discloses drying equipment for ABS (acrylonitrile butadiene styrene) material processing, which comprises a drying box, a door frame is arranged at one end of the drying box, two sides of the door frame are connected with two ends of a roller shutter door through screws, heating devices, isolation plates and large fans are arranged on two sides of the inner wall of the drying box and are transversely arranged at intervals, and a plurality of exhaust fans are arranged at the top end of the outer side of the drying box. The multiple heating devices are located between the isolation plate and the large fan, and a hollow cavity is formed between the isolation plate and the drying box. According to the device, the internal temperature is observed or adjusted, so that the ABS material is uniformly heated, and a large amount of ABS material can be accommodated.
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Description

Technical Field

[0001] The utility model relates to the field of ABS material drying, in particular to drying equipment for ABS material processing. Background Art

[0002] ABS resin is one of the five major synthetic resins. It has excellent impact resistance, heat resistance, low temperature resistance, chemical resistance and electrical properties. It is also easy to process, the product size is stable, and the surface gloss is good. It is easy to paint and color. It can also be subjected to secondary processing such as surface metallization, electroplating, welding, hot pressing and bonding. It is widely used in industrial fields such as machinery, automobiles, electronic appliances, instruments and meters, textiles and construction. It is a thermoplastic engineering plastic with a wide range of uses. Before shaping the ABS material, the moisture in it needs to be dried before the next shaping step can be carried out. ABS is originally a resin material, and then processed into particles. The wet particles will cause scratches or bubbles on the product, which makes the items made of ABS material easy to crack or have a short service life. Utility Model Content

[0003] In view of the above-mentioned defects or deficiencies in the prior art, it is desirable to provide a drying device for processing ABS materials.

[0004] According to the technical solution provided in the embodiment of the present application, a drying device for ABS material processing includes a drying box, which is characterized in that: a door frame is provided at one end of the drying box, and both ends of the rolling door are connected by screws on both sides of the door frame; heating devices, isolation plates and large fans are provided on both sides of the inner wall of the drying box, and are arranged at intervals laterally; a plurality of exhaust fans are provided at the top end of the outer side of the drying box, a plurality of heating devices are provided and are located between the isolation plates and the large fans, and a hollow chamber is formed between the isolation plates and the drying box.

[0005] In the utility model, further, the isolation plate is fixedly connected in the drying box, and the isolation plate is composed of horizontal and vertical steel bars.

[0006] In the utility model, further, the heating device includes a cross-shaped bracket, a heating wire and a fixing groove, the cross-shaped bracket is centrally cross-fixed, a plurality of fixing grooves are arranged on the outside of the cross-shaped bracket, the heating wire is wound on the cross-shaped bracket and clamped in the fixing groove

[0007] In the present invention, further, the cross-shaped brackets are arranged vertically at equal intervals in a plurality, and the two ends are vertically welded to the two ends of the inner wall of the drying box.

[0008] In the utility model, further, a temperature control probe of a temperature controller is installed inside the drying box, and the temperature controller is screwed to the outside of the drying box.

[0009] In the utility model, further, a screw control panel is provided on the outside of the drying box.

[0010] In summary, the beneficial effects of the present application are as follows: in the device, the ABS material can be loaded into a drying box, the rolling shutter door is arranged in a door frame provided in the drying box, and the rolling shutter door is closed after the ABS material is pushed in to maintain the temperature in the drying box, and the exhaust fan is arranged at the top of the drying box, because the ABS material will generate a large amount of water vapor during the drying process, and it will condense into water droplets at the top of the drying box if it cannot be discharged. When the water droplets reach the requirement of being drippable, the ABS material will cause secondary moisture, and the exhaust fan can extract the water vapor generated in the ABS material before it condenses into water droplets together with the air, and the thermostat monitors the temperature inside the drying box, and then adjusts the temperature inside the drying box through the control panel. The device observes or adjusts the internal temperature, so that the ABS material is evenly heated, and can accommodate a large amount of ABS material. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Other features, objects and advantages of the present application will become more apparent by reading the detailed description of non-limiting embodiments made with reference to the following drawings:

[0012] Figure 1 It is a three-dimensional structural schematic diagram of the drying equipment;

[0013] Figure 2 It is a schematic diagram of the internal structure of the drying equipment;

[0014] Figure 3 It is a structural schematic diagram of the heating device.

[0015] Numbers in the figure:

[0016] 1 drying oven; 2 door frame; 3 rolling door; 4 heating device; 40 cross bracket; 41 heating wire; 42 fixing groove; 5 isolation board; 6 large fan; 7 exhaust fan; 8 thermostat; 9 control panel. DETAILED DESCRIPTION

[0017] The present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the relevant utility model, rather than to limit the utility model. It is also necessary to explain that, for ease of description, only the parts related to the utility model are shown in the accompanying drawings.

[0018] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0019] like Figure 1As shown, the present application discloses a drying device for processing ABS materials, which is composed of a drying box 1, a door frame 2, a rolling door 3, a heating device 4, a cross-shaped bracket 40, a heating wire 41, a fixing groove 42, an isolation plate 5, a large fan 6, an exhaust fan 7, a thermostat 8, a control panel 9, etc.;

[0020] like Figure 1 As shown in the figure, the softening point of ABS material is 101℃, the general melting point of ABS is about 170℃, and the decomposition temperature is 260℃; the adjustable range of injection molding temperature is large, and the general use temperature during injection molding is 180℃-240℃; due to the presence of a small amount of moisture in the rubber component, it can be dried at 80-90℃ for 1-2h during production; at the same time, due to the presence of rubber components, the thermal stability is poor and it is easy to decompose. During injection molding, the raw materials should not stay in the barrel for too long; the melt viscosity is larger than PS, but the gate and flow are generally good, and the product can be filled; the product is prone to static electricity, the surface is easy to absorb dust, the shrinkage rate is 5%, and the overflow value is 0.05mm.

[0021] like Figure 1 As shown, after the ABS material is produced into particles, there is still a small amount of moisture in it that needs to be dried. After injection molding, the undried particles will cause scratches or bubbles, reducing the service life of the product. The ABS material can be laid flat, loaded in a rectangular stainless steel tray, and then placed on a multi-layer steel frame and pushed into a drying box 1. A door frame 2 is provided at one end of the drying box 1. The ABS material can be pushed in from the door frame 2. The two sides of the door frame 2 are screwed to the rolling door 3. After the drying box 1 is full, the rolling door 3 is closed. The control panel 9 can control the operation of the entire mechanism.

[0022] like Figure 3 As shown, the heating device 4 includes a cross-shaped bracket 40, a heating wire 41 and a fixing groove 42. The cross-shaped bracket 40 is arranged at equal intervals vertically, and the two ends are vertically welded to the two sides of the inner wall of the drying box 1. The cross-shaped bracket 40 is fixedly arranged in the center cross, and a plurality of fixing grooves 42 are provided on it, so that the heating wire 41 is fixed on the fixing groove 42 to prevent it from falling off. A hollow chamber is formed between the isolation plate 5 and the drying box 1, and the heating device 4 and the large fan 6 can be installed. The purpose of the isolation plate 5 is to prevent the heating device 4 from being directly exposed to the outside, and it is in a grid style. The large fan 6 is installed behind the heating device 4 and close to the inner wall of the drying box 4. When the heating device 4 heats the surrounding air, the large fan 6 at the rear can blow the heated air to evenly distribute the hot air inside the entire drying box 1, ensuring that each grain of ABS material is fully dried.

[0023] like Figure 2As shown, during the drying process of the ABS material, water vapor will evaporate into the air. If the water vapor condenses too much, water droplets will appear. An exhaust fan 7 is installed at the upper end of the inner wall of the drying box 1 to extract the water vapor that has not formed water droplets out of the drying box 1 to prevent the ABS material from being dampened again. When the ABS material is dried for a specified time, the control panel 9 is used to stop the heating device 4 from supplying heat, and the large fan 6 can continue to operate to cool the ABS material inside the drying box 1 and then remove it.

[0024] The above description is only an explanation of the preferred embodiments of the present application and the technical principles and other schemes used. At the same time, the scope of the utility model involved in the present application is not limited to the technical scheme formed by a specific combination of the above technical features, but also includes other technical schemes formed by any combination of the above technical features or their equivalent features without departing from the concept of the utility model. For example, the above features are replaced with the technical features with similar functions disclosed in the present application (but not limited to) to form a technical scheme.

Claims

1. A drying device for processing ABS materials, comprising a drying oven (1), characterized in that: The drying box (1) is provided with a door frame (2) at one end, and the two sides of the door frame (2) are screwed to the two ends of the rolling door (3). The inner wall of the drying box (1) is provided with a heating device (4), an isolation plate (5) and a large fan (6) on both sides, and is arranged in a horizontally spaced manner. The top end of the outer side of the drying box (1) is provided with a plurality of exhaust fans (7). The heating device (4) is provided with a plurality of exhaust fans and is located between the isolation plate (5) and the large fan (6). A hollow chamber is formed between the isolation plate (5) and the drying box (1).

2. The drying equipment for ABS material processing according to claim 1 is characterized in that: The isolation plate (5) is fixedly connected in the drying box (1), and the isolation plate (5) is composed of horizontal and vertical steel bars.

3. The drying equipment for ABS material processing according to claim 1 is characterized in that: The heating device (4) comprises a cross-shaped bracket (40), a heating wire (41) and a fixing groove (42); the cross-shaped bracket (40) is centrally cross-fixed, a plurality of fixing grooves (42) are arranged on the outside of the cross-shaped bracket (40), and the heating wire (41) is wound around the cross-shaped bracket (40) and clamped in the fixing groove (42).

4. The drying equipment for ABS material processing according to claim 3 is characterized in that: The cross-shaped brackets (40) are arranged in a plurality at equal intervals vertically, and the two ends are vertically welded to the two ends of the inner wall of the drying box (1).

5. The drying equipment for ABS material processing according to claim 1 is characterized in that: A temperature control probe of a temperature controller (8) is installed on the inner side of the drying box (1), and the temperature controller (8) is screw-connected to the outer side of the drying box (1).

6. The drying equipment for ABS material processing according to claim 1 is characterized in that: The drying box (1) has a screw control panel (9) on the outside.