Novel bell kiln cooler
By renovating the cooling pipeline of the bell cover kiln cooler, changing it to inlet water and keeping the large cavity intake air, the problem of impurities and volatiles in high-temperature gas blocking the cooling pipeline is solved, achieving a more efficient cooling effect and faster cooling speed.
Patent Information
- Application Number
- CN202421432517.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-21
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-06-21
AI Technical Summary
During the cooling process of existing bell cover kiln coolers, the deposition of impurities volatiles in high-temperature gas blocks the cooling pipeline, resulting in a decrease in the gas flow rate and the cooling rate is blocked, which requires a longer cooling time.
The cooling pipeline was renovated, and the original intake was changed to water inlet, and the large cavity was changed to air inlet, so that the cooling pipeline could eliminate blockage through water inlet and improve the cooling effect.
Effectively eliminates blockage of cooling pipes, improves cooling efficiency and effect, and shortens cooling time.
Smart Images

Figure CN222651943U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bell kiln coolers, in particular to a novel bell kiln cooler. Background Art
[0002] A bell type kiln is a thermal equipment with a bell-shaped kiln body that can be lifted and inverted for intermittent production. It is mainly used for firing small batches of high-grade refractory products. The bell type kiln used for sintering manganese-zinc ferrite cores needs to be used with a cooler.
[0003] The existing bell kiln cooler is used to pass high-temperature gas into the cooling tube, and then fill water around the cooling tube to cool the high-temperature gas. In the cooling process of the above method, since the impurity components of the raw materials in the bell kiln volatilize during the sintering process, these volatiles are deposited in the thin cooling tube with the high-temperature gas and gradually block the pipeline. The gas flow to be cooled gradually decreases, which hinders the cooling speed and requires a longer cooling time. Therefore, a new bell kiln cooler is urgently needed to solve the above problems. Utility Model Content
[0004] 1. Technical issues to be resolved
[0005] The technical problem to be solved by the utility model is aimed at the current status of the existing technology. Now a cooling method that subverts the original bell kiln is provided. The cooling pipe is changed from the original air intake to water intake, and the large cavity is changed to air intake, so that the cooling pipe can eliminate pipe blockage due to water intake, and a new bell kiln cooler with good cooling effect is provided.
[0006] (II) Technical solution
[0007] The utility model is achieved through the following technical scheme: the utility model proposes a novel bell kiln cooler, comprising a tank body, a water inlet pipe is arranged on one side of the upper end of the tank body, a water outlet pipe is installed on the other side of the upper end of the tank body, a cooling pipe is connected between the water outlet pipe and the water inlet pipe, a cooling cavity is opened in the tank body, tank covers are connected at both ends of the tank body, an air inlet pipe is arranged on the bottom end of one side wall of the tank cover, an air outlet pipe is installed above the air inlet pipe, and two groups of slag discharge pipes are symmetrically fixed on both sides of the bottom end of the tank body.
[0008] Furthermore, the water inlet pipe and the water outlet pipe are both welded to the upper end of the tank body, and connecting flanges are reserved on the water inlet pipe and the water outlet pipe.
[0009] By adopting the above technical solution, cooling water enters through the water inlet pipe and flows out through the water outlet pipe.
[0010] Furthermore, the cooling cavity is formed in the tank body, and two ends of the cooling pipe are fixedly connected to the water inlet pipe and the water outlet pipe respectively.
[0011] By adopting the above technical solution, the cooling water can cool down the high-temperature gas while flowing in the cooling pipe.
[0012] Furthermore, the cooling pipe is arranged in the cooling cavity in a serpentine shape.
[0013] By adopting the above technical solution, the contact area between the cold zone tube and the high-temperature gas can be increased, thereby ensuring the cooling effect on the high-temperature gas.
[0014] Furthermore, the tank cover is connected to the tank body by bolts, and a polytetrafluoroethylene pad is provided on the joint surface between the tank body and the tank cover.
[0015] By adopting the above technical solution, the tank cover seals both ends of the tank body.
[0016] Furthermore, the slag discharge pipe is formed at the bottom end of the tank body.
[0017] By adopting the above technical solution, impurities in the cooling chamber can be discharged through the slag discharge pipe.
[0018] Furthermore, the air inlet pipe and the air outlet pipe are both welded to the tank cover.
[0019] By adopting the above technical solution, the high-temperature gas enters the cooling chamber through the air inlet pipe to be cooled, and the cooled gas is discharged through the air outlet pipe.
[0020] (III) Beneficial effects
[0021] Compared with the prior art, the utility model has the following beneficial effects:
[0022] In order to solve the problem that the existing bell kiln cooler passes high-temperature gas into the cooling pipe during use, and then fills water around the cooling pipe to cool the high-temperature gas, during the cooling process of the above method, due to the volatilization of impurity components in the raw materials during the sintering process of the bell kiln, these volatiles are deposited in the thin cooling pipe with the high-temperature gas and gradually block the pipe, the air flow to be cooled gradually becomes smaller, the cooling speed is hindered, and the cooling time needs to be extended. The utility model subverts the cooling method of the original bell kiln, the cooling pipe is changed from the original air intake to water intake, and the large cavity is changed to air intake, so that the cooling pipe can eliminate pipe blockage due to water intake, effectively improving the cooling effect and cooling efficiency of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a structural schematic diagram of a novel bell kiln cooler described in the utility model;
[0024] Figure 2It is a main sectional view of a tank body in a novel bell kiln cooler described in the utility model.
[0025] The following are the descriptions of the reference numerals:
[0026] 1. Tank body; 2. Tank cover; 3. Water inlet pipe; 4. Water outlet pipe; 5. Air outlet pipe; 6. Air inlet pipe; 7. Cooling chamber; 8. Cooling pipe; 9. Slag discharge pipe. DETAILED DESCRIPTION
[0027] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
[0028] like Figure 1-Figure 2 As shown, a new bell kiln cooler in this embodiment comprises a tank body 1, a water inlet pipe 3 is arranged on one side of the upper end of the tank body 1, a water outlet pipe 4 is installed on the other side of the upper end of the tank body 1, cooling water enters through the water inlet pipe 3, and flows out through the water outlet pipe 4, a cooling pipe 8 is connected between the water outlet pipe 4 and the water inlet pipe 3, a cooling chamber 7 is opened in the tank body 1, and the cooling water can cool down the high-temperature gas during the flow in the cooling pipe 8, a tank cover 2 is connected to both ends of the tank body 1, the tank cover 2 seals both ends of the tank body 1, an air inlet pipe 6 is arranged on the bottom end of one side wall of the tank cover 2, an air outlet pipe 5 is installed above the air inlet pipe 6, the high-temperature gas enters the cooling chamber 7 through the air inlet pipe 6 for cooling, and the cooled gas is discharged through the air outlet pipe 5, two groups of slag discharge pipes 9 are symmetrically fixed on both sides of the bottom end of the tank body 1, and the impurities in the cooling chamber 7 can be discharged through the slag discharge pipes 9.
[0029] like Figure 1-Figure 2 As shown, in this embodiment, the water inlet pipe 3 and the water outlet pipe 4 are both welded to the upper end of the tank body 1, and connecting flanges are reserved on the water inlet pipe 3 and the water outlet pipe 4. The cooling cavity 7 is formed in the tank body 1, and both ends of the cooling pipe 8 are fixedly connected to the water inlet pipe 3 and the water outlet pipe 4 respectively, and the cooling pipe 8 is arranged in a serpentine shape in the cooling cavity 7.
[0030] like Figure 1-Figure 2 As shown, in this embodiment, the tank cover 2 is connected to the tank body 1 by bolts, a polytetrafluoroethylene pad is provided on the joint surface of the tank body 1 and the tank cover 2, a slag discharge pipe 9 is formed at the bottom end of the tank body 1, and the air inlet pipe 6 and the air outlet pipe 5 are both welded to the tank cover 2.
[0031] The specific implementation process of this embodiment is as follows: during the cooling process of the high-temperature gas of the bell kiln, the high-temperature gas enters the cooling chamber 7 through the air inlet pipe 6 for cooling. At this time, the cooling water enters the cooling pipe 8 through the water inlet pipe 3. The cooling water can cool the high-temperature gas in the cooling chamber 7 during the flow in the cooling pipe 8. At the same time, since the cooling pipe 8 is arranged in a serpentine shape, the contact area between the cold zone pipe and the high-temperature gas can be increased, thereby ensuring the cooling effect of the high-temperature gas. The cooled gas is discharged through the air outlet pipe 5, and the cooling water is discharged through the water outlet pipe 4. This method subverts the original cooling method of the bell kiln. The cooling pipe 8 is changed from the original air intake to the water intake, and the large cavity is changed to the air intake, so that the cooling pipe 8 can eliminate the pipe blockage due to the water intake, effectively improving the cooling effect and cooling efficiency of the device.
[0032] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A new type of bell kiln cooler, characterized in that: The invention comprises a tank body (1), wherein a water inlet pipe (3) is arranged on one side of the upper end of the tank body (1), a water outlet pipe (4) is installed on the other side of the upper end of the tank body (1), a cooling pipe (8) is connected between the water outlet pipe (4) and the water inlet pipe (3), a cooling chamber (7) is provided in the tank body (1), both ends of the tank body (1) are connected to a tank cover (2), an air inlet pipe (6) is arranged on the bottom end of one side wall of the tank cover (2), an air outlet pipe (5) is installed above the air inlet pipe (6), and two groups of slag discharge pipes (9) are symmetrically fixed on both sides of the bottom end of the tank body (1).
2. A novel bell kiln cooler according to claim 1, characterized in that: The water inlet pipe (3) and the water outlet pipe (4) are both welded to the upper end of the tank body (1), and connection flanges are reserved on the water inlet pipe (3) and the water outlet pipe (4).
3. A novel bell kiln cooler according to claim 2, characterized in that: The cooling cavity (7) is formed in the tank body (1), and both ends of the cooling pipe (8) are fixedly connected to the water inlet pipe (3) and the water outlet pipe (4) respectively.
4. A novel bell kiln cooler according to claim 1, characterized in that: The cooling pipe (8) is arranged in a serpentine shape in the cooling cavity (7).
5. A novel bell kiln cooler according to claim 1, characterized in that: The tank cover (2) is connected to the tank body (1) via bolts.
6. A novel bell kiln cooler according to claim 5, characterized in that: A polytetrafluoroethylene pad is provided on the joint surface between the tank body (1) and the tank cover (2).
7. A novel bell kiln cooler according to claim 1, characterized in that: The slag discharge pipe (9) is formed at the bottom end of the tank body (1).
8. The novel bell kiln cooler according to claim 1 is characterized in that: The air inlet pipe (6) and the air outlet pipe (5) are both welded to the tank cover (2).