Locomotive wheelset positioning device
By designing the maintenance positioning mechanism and maintenance cleaning mechanism of the locomotive wheel pair positioning device, the cleaning difficulties caused by the rust on the surface of the wheel pair are solved, and the automatic positioning and cleaning of the wheel pair is realized, which reduces the labor intensity of workers and improves the detection accuracy.
Patent Information
- Application Number
- CN202421786493.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-26
- Publication Date
- 2025-03-21
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the locomotive wheel balance detection process, the rust attached to the surface of the wheel pair is likely to fall off on the bracket of the dynamic balance machine when it rotates, resulting in a manual cleaning of the worker during the next use, which increases the labor intensity of the workers.
A locomotive wheel-pair positioning device is designed, including an inspection positioning mechanism and an inspection and cleaning mechanism. The maintenance and positioning mechanism realizes the centering positioning and rotation of the wheel pair by positioning the drive screw and the maintenance drive wheel. The maintenance and cleaning mechanism automatically cleanses the rust on the surface of the wheel pair by cleaning the drive rack, cleaning the drive gear and cleaning the drive rollers and other components.
Automatic positioning and cleaning of wheel pairs is realized, reducing the labor intensity of manual cleaning for workers, ensuring the accuracy of dynamic balance detection results, and improving the efficiency of equipment use.
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Figure CN222652452U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of wheel set maintenance, and more specifically, particularly relates to a locomotive wheel set positioning device. Background Art
[0002] When inspecting locomotive wheels, it is generally necessary to position the locomotive wheels and then perform a dynamic balance test. This is done by placing the wheels on a dynamic balancing test machine, centering the wheels, and using the drive system of the dynamic balancing test machine to drive the wheels to rotate, thereby achieving a dynamic balance test of the wheels.
[0003] The existing application number is: CN202123405124.2. The utility model belongs to the technical field of dynamic balancing test of moving wheel pairs, and in particular, it is a gearbox sway suppression device for dynamic balancing test of moving wheel pairs. Aiming at the problem that the sway suppression mechanism of the gearbox sway suppression device for dynamic balancing test of moving wheel pairs in the prior art is not convenient for disassembly and adjustment, and it is difficult to meet the needs of different usage conditions, the following scheme is proposed, which includes a base, a moving wheel pair, a gearbox and a sway suppression mechanism. Brackets are fixedly installed on both sides of the top of the base, and the moving wheel pair is arranged above the two brackets. The sway suppression mechanism includes a bottom plate, a rack and a gear. The gearbox is arranged above the bottom plate, and a fixing frame is fixedly installed on the top of the bottom plate. The utility model fixes the sway suppression mechanism in the gearbox sway suppression device for dynamic balancing test of moving wheel pairs through the cooperation of the clamping rod and the positioning rod, and is convenient for moving, adjusting and disassembling it, which is convenient for use.
[0004] Based on the above, during the existing dynamic balancing test on wheelsets, since many wheelsets being repaired have rust attached to their surfaces, the rust on the wheelset surfaces can easily fall off onto the bracket of the dynamic balancing machine when the wheelset rotates. This requires workers to clean the bracket of the dynamic balancing machine before using it next time, which results in high labor intensity for the workers. Utility Model Content
[0005] In order to solve the above technical problems, the utility model provides a locomotive wheelset positioning device to solve the problem that when the wheelset is subjected to dynamic balancing detection, many surfaces of the repaired wheelset are adhered to rust, which causes the rust on the surface of the wheelset to easily fall off onto the bracket of the dynamic balancing machine when the wheelset rotates, resulting in the need for workers to clean the bracket of the dynamic balancing machine before the next use, resulting in a high labor intensity for the workers.
[0006] The purpose and effect of the locomotive wheel positioning device of the utility model are achieved by the following specific technical means:
[0007] A locomotive wheel set positioning device comprises a dynamic balancing base, a positioning connection slider, a positioning support frame, a cleaning drive box, a driving motor, a driving support frame, a maintenance positioning mechanism and a maintenance cleaning mechanism;
[0008] The positioning and connecting sliders are provided with two groups in total, and the two groups of positioning and connecting sliders are respectively slidably connected to the left and right sides above the dynamic balancing base, and the two groups of positioning and connecting sliders are both provided with threaded hole structures;
[0009] The positioning support frames are provided with two groups in total, and the two groups of positioning support frames are respectively fixedly connected above the positioning connection slider, and the upper ends of the two groups of positioning support frames are provided with a semicircular groove structure;
[0010] The cleaning drive boxes are provided with two groups in total, and the two groups of cleaning drive boxes are respectively fixedly connected to the outer sides of the positioning support frame;
[0011] The driving motor is fixedly connected above the dynamic balancing base;
[0012] The driving support frame is fixedly connected to the middle position above the dynamic balancing base;
[0013] The inspection and positioning mechanism is arranged above the dynamic balancing base;
[0014] The inspection and cleaning mechanisms are provided in two groups, and the two groups of inspection and cleaning mechanisms are respectively arranged inside the cleaning drive box.
[0015] Furthermore, the inspection and positioning mechanism comprises: a positioning drive screw and an inspection and driving wheel;
[0016] The positioning drive screw is a double-headed screw structure, the positioning drive screw is rotatably connected to the inside of the dynamic balancing base, a handwheel structure is provided at the front end of the positioning drive screw, and the positioning drive screw is threadedly connected to the positioning connection slider;
[0017] The maintenance driving wheel is rotatably connected to the top of the driving support frame, and the maintenance driving wheel is drivingly connected to the driving motor.
[0018] Further, the inspection and cleaning mechanism includes: a cleaning support, a cleaning drive roller and a cleaning connecting belt;
[0019] The cleaning support member is an arc-shaped structure, and the cleaning support member is fixedly connected to the inner side of the positioning support frame;
[0020] The cleaning drive rollers are provided in two groups, and the two groups of cleaning drive rollers are rotatably connected to the inner upper end of the positioning support frame respectively;
[0021] The cleaning connection belt is coated on the outer periphery of the cleaning support member, and the cleaning connection belt is drivingly connected with two groups of cleaning driving rollers.
[0022] Further, the inspection and cleaning mechanism also includes: a cleaning drive ratchet;
[0023] The cleaning drive ratchet is rotatably connected to the interior of the cleaning drive box, and the cleaning drive ratchet is drivingly connected to the cleaning drive roller.
[0024] Furthermore, the inspection and cleaning mechanism also includes: a cleaning drive gear, a cleaning drive rack and a cleaning return spring;
[0025] The cleaning drive gear is rotatably connected to the interior of the cleaning drive box, and the cleaning drive gear is coaxially and fixedly connected to the cleaning drive ratchet;
[0026] The cleaning drive rack is slidably connected to the inner upper end of the cleaning drive box, and the cleaning drive rack is meshed with the cleaning drive gear;
[0027] The cleaning reset spring is fixedly connected to the interior of the cleaning drive box, and the upper end of the cleaning reset spring is fixedly connected to the cleaning drive rack.
[0028] Furthermore, the inspection and cleaning mechanism also includes: a cleaning scraper and a cleaning collection box;
[0029] The cleaning scraper is fixedly connected to the interior of the positioning support frame, and the upper end surface of the cleaning scraper is in frictional contact with the cleaning connection belt;
[0030] The cleaning and collecting box is slidably connected to the inner lower end of the positioning support frame, and an opening structure is arranged above the cleaning and collecting box.
[0031] Compared with the prior art, the utility model has the following beneficial effects:
[0032] The utility model overlaps the wheelset inside the semicircular groove of the positioning support frame through the arrangement of the maintenance positioning mechanism, and rotates the positioning drive screw. The rotation of the positioning drive screw drives the positioning connection sliders to move towards each other, and the positioning connection sliders move towards each other to drive the positioning support frame to move towards each other. The positioning support frame moves towards the middle position to squeeze the wheelset, thereby ensuring the center positioning of the wheelset and facilitating the positioning operation of the wheelset. At the same time, the wheelset is in frictional contact with the maintenance drive wheel, and the drive motor is turned on. The rotation of the drive motor drives the maintenance drive wheel to rotate, and the rotation of the maintenance drive wheel drives the wheelset to rotate, thereby facilitating the dynamic balance detection of the wheelset.
[0033] The utility model discloses a cleaning mechanism, and cleaning is carried out again by the cleaning drive rack, and cleaning is carried out again by the cleaning drive roller, and cleaning is carried out again by the cleaning drive gear, and cleaning is carried out again by the cleaning drive gear, and cleaning is carried out again by the cleaning drive gear. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0035] Figure 2 It is a structural schematic diagram of the maintenance positioning mechanism of the utility model.
[0036] Figure 3 It is a schematic diagram of the positioning drive screw structure of the utility model.
[0037] Figure 4 It is a structural schematic diagram of the maintenance and cleaning mechanism of the utility model.
[0038] Figure 5 It is a schematic diagram of the cleaning drive ratchet structure of the utility model.
[0039] In the figure, the corresponding relationship between the component names and the figure numbers is as follows:
[0040] 1. Dynamic balancing base; 101. Positioning drive screw; 102. Inspecting drive wheel; 2. Positioning connecting slider; 3. Positioning support frame; 301. Cleaning support member; 302. Cleaning drive roller; 303. Cleaning connecting belt; 304. Cleaning drive ratchet; 305. Cleaning drive gear; 306. Cleaning drive rack; 307. Cleaning reset spring; 308. Cleaning scraper; 309. Cleaning collection box; 4. Cleaning drive box; 5. Drive motor; 6. Drive support frame. DETAILED DESCRIPTION
[0041] The implementation of the utility model is further described in detail below in conjunction with the drawings and examples.
[0042] Embodiment 1:
[0043] As attached Figure 1 To Attachment Figure 5 As shown:
[0044] The utility model provides a locomotive wheel positioning device, comprising a dynamic balancing base 1, a positioning connection slider 2, a positioning support frame 3, a cleaning drive box 4, a drive motor 5, a drive support frame 6 and a maintenance positioning mechanism;
[0045] There are two groups of positioning and connecting slide blocks 2, which are respectively slidably connected to the left and right sides above the dynamic balancing base 1, and both groups of positioning and connecting slide blocks 2 are provided with threaded hole structures;
[0046] There are two groups of positioning support frames 3, which are respectively fixedly connected above the positioning connection slider 2, and the upper ends of the two groups of positioning support frames 3 are both provided with a semicircular groove structure;
[0047] There are two groups of cleaning drive boxes 4, and the two groups of cleaning drive boxes 4 are respectively fixedly connected to the outer sides of the positioning support frame 3;
[0048] The driving motor 5 is fixedly connected to the top of the dynamic balancing base 1;
[0049] The driving support frame 6 is fixedly connected to the upper middle position of the dynamic balancing base 1;
[0050] The inspection and positioning mechanism is arranged above the dynamic balancing base 1 .
[0051] The maintenance positioning mechanism includes: a positioning drive screw 101 and a maintenance drive wheel 102;
[0052] The positioning drive screw 101 is a double-headed screw structure, and the positioning drive screw 101 is rotatably connected to the inside of the dynamic balancing base 1. A handwheel structure is provided at the front end of the positioning drive screw 101, and the positioning drive screw 101 is threadedly connected to the positioning connection slider 2;
[0053] The maintenance driving wheel 102 is rotatably connected to the top of the driving support frame 6 , and the maintenance driving wheel 102 is drivingly connected to the driving motor 5 .
[0054] During use, when the wheelset needs to be inspected, the wheelset is overlapped inside the semicircular groove of the positioning support frame 3, and the positioning drive screw 101 is rotated. The positioning drive screw 101 rotates to drive the positioning connection slider 2 to move towards each other, and the positioning connection slider 2 moves towards each other to drive the positioning support frame 3 to move towards each other. The positioning support frame 3 moves towards the middle position to squeeze the wheelset, ensuring the center positioning of the wheelset and facilitating the positioning operation of the wheelset. At the same time, the wheelset is in frictional contact with the maintenance drive wheel 102, and the drive motor 5 is turned on. The rotation of the shaft of the drive motor 5 drives the maintenance drive wheel 102 to rotate, and the rotation of the maintenance drive wheel 102 drives the wheelset to rotate, which facilitates the dynamic balance detection of the wheelset.
[0055] Embodiment 2:
[0056] The utility model provides a locomotive wheel positioning device, based on the first embodiment, as Figures 1 to 5 As shown, it also includes a maintenance and cleaning mechanism, and the maintenance and cleaning mechanism is provided with two groups, and the two groups of maintenance and cleaning mechanisms are respectively arranged inside the cleaning drive box 4,
[0057] The inspection and cleaning mechanism includes: a cleaning support 301, a cleaning drive roller 302, a cleaning connecting belt 303, a cleaning drive ratchet 304, a cleaning drive gear 305, a cleaning drive rack 306, a cleaning return spring 307, a cleaning scraper 308 and a cleaning collection box 309;
[0058] The cleaning support member 301 is an arc-shaped structure, and the cleaning support member 301 is fixedly connected to the inner side of the positioning support frame 3;
[0059] There are two groups of cleaning driving rollers 302, and the two groups of cleaning driving rollers 302 are rotatably connected to the inner upper end of the positioning support frame 3 respectively;
[0060] The cleaning connection belt 303 is wrapped around the outer periphery of the cleaning support member 301, and the cleaning connection belt 303 is drivingly connected with two sets of cleaning driving rollers 302;
[0061] The cleaning driving ratchet 304 is rotatably connected to the inside of the cleaning driving box 4, and the cleaning driving ratchet 304 is drivingly connected to the cleaning driving roller 302;
[0062] The cleaning drive gear 305 is rotatably connected to the interior of the cleaning drive box 4, and the cleaning drive gear 305 is coaxially fixedly connected with the cleaning drive ratchet 304;
[0063] The cleaning drive rack 306 is slidably connected to the inner upper end of the cleaning drive box 4, and the cleaning drive rack 306 is meshed with the cleaning drive gear 305;
[0064] The cleaning reset spring 307 is fixedly connected to the inside of the cleaning drive box 4, and the upper end of the cleaning reset spring 307 is fixedly connected to the cleaning drive rack 306;
[0065] The cleaning scraper 308 is fixedly connected to the interior of the positioning support frame 3, and the upper end surface of the cleaning scraper 308 is in frictional contact with the cleaning connection belt 303;
[0066] The cleaning and collecting box 309 is slidably connected to the inner lower end of the positioning support frame 3 , and an opening structure is provided above the cleaning and collecting box 309 .
[0067] During use, when the wheelset is being inspected, the wheelset is placed above the positioning support frame 3. At this time, the transmission shaft of the wheelset is in contact with the cleaning connecting belt 303. As the wheelset rotates, the cleaning connecting belt 303 is driven to rotate. The cleaning connecting belt 303 rotates and contacts with the cleaning scraper 308. At this time, the rust dropped by the wheelset is cleaned into the cleaning collection box 309. At the same time, when the wheelset is installed, the wheelset squeezes the cleaning drive rack 306. The cleaning drive rack 306 is squeezed and moved downward to drive the cleaning drive gear 305 to rotate. At this time, the cleaning drive ratchet 304 is in a non-matching state. After the dynamic balancing test of the wheelset is completed, the cleaning drive rack 306 moves upward under the action of the cleaning reset spring 307. The cleaning drive rack 306 moves upward to drive the cleaning drive gear 305 to rotate, and the rotation of the cleaning drive gear 305 drives the cleaning drive ratchet 304 to rotate. The cleaning drive ratchet 304 is in a mating state, and the rotation of the cleaning drive ratchet 304 drives the cleaning drive roller 302 to rotate. The rotation of the cleaning drive roller 302 drives the cleaning connecting belt 303 to rotate. The rotation of the cleaning connecting belt 303 is cleaned again under the action of the cleaning scraper 308, ensuring the cleanliness of the surface of the cleaning connecting belt 303, facilitating the next use of the entire device, avoiding rust sticking to the surface of the cleaning connecting belt 303, ensuring the accuracy of the dynamic balancing test results of the wheelset, avoiding manual cleaning of rust, and reducing the labor intensity of workers.
[0068] In this article, there are a few points to note:
[0069] 1. The drawings of the embodiments of the present disclosure only involve structures related to the embodiments of the present disclosure, and other structures may refer to general designs.
[0070] 2. In the absence of conflict, the embodiments of the present disclosure and the features therein may be combined with each other to obtain new embodiments.
[0071] The above are only specific embodiments of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present disclosure, which should be included in the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be based on the protection scope of the claims.
Claims
1. A locomotive wheel positioning device, comprising a dynamic balancing base (1), a positioning connecting slider (2), a positioning support frame (3), a cleaning drive box (4), a drive motor (5), a drive support frame (6), a maintenance positioning mechanism and a maintenance cleaning mechanism; characterized in that: The positioning connection sliders (2) are provided in two groups, and the two groups of positioning connection sliders (2) are respectively slidably connected to the left and right sides of the upper part of the dynamic balancing base (1), and the two groups of positioning connection sliders (2) are both provided with threaded hole structures; the positioning support frames (3) are provided in two groups, and the two groups of positioning support frames (3) are respectively fixedly connected to the upper part of the positioning connection sliders (2), and the upper ends of the two groups of positioning support frames (3) are both provided with semicircular groove structures; the cleaning drive boxes (4) are provided in two groups, and the two groups of cleaning drive boxes (4) are respectively fixedly connected to the outer sides of the positioning support frames (3); the driving motor (5) is fixedly connected to the upper part of the dynamic balancing base (1); the driving support frame (6) is fixedly connected to the middle position of the upper part of the dynamic balancing base (1); the inspection and positioning mechanism is provided on the upper part of the dynamic balancing base (1); the inspection and cleaning mechanism is provided in two groups, and the two groups of inspection and cleaning mechanisms are respectively provided inside the cleaning drive boxes (4).
2. A locomotive wheel positioning device as claimed in claim 1, characterized in that: The maintenance positioning mechanism comprises: a positioning drive screw (101) and a maintenance drive wheel (102); the positioning drive screw (101) is a double-headed screw structure, the positioning drive screw (101) is rotatably connected to the inside of the dynamic balancing base (1), a handwheel structure is provided at the front end of the positioning drive screw (101), and the positioning drive screw (101) is threadedly connected to the positioning connection slider (2); the maintenance drive wheel (102) is rotatably connected to the top of the driving support frame (6), and the maintenance drive wheel (102) is drivingly connected to the driving motor (5).
3. A locomotive wheel positioning device as claimed in claim 1, characterized in that: The inspection and cleaning mechanism comprises: a cleaning support member (301), a cleaning driving roller (302) and a cleaning connecting belt (303); the cleaning support member (301) is an arc-shaped structure, and the cleaning support member (301) is fixedly connected to the inner side of the positioning support frame (3); two groups of cleaning driving rollers (302) are provided, and the two groups of cleaning driving rollers (302) are respectively rotatably connected to the inner upper end of the positioning support frame (3); the cleaning connecting belt (303) is coated on the outer periphery of the cleaning support member (301), and the cleaning connecting belt (303) is drivingly connected to the two groups of cleaning driving rollers (302).
4. A locomotive wheel positioning device as claimed in claim 3, characterized in that: The inspection and cleaning mechanism further comprises: a cleaning drive ratchet (304); the cleaning drive ratchet (304) is rotatably connected to the interior of the cleaning drive box (4), and the cleaning drive ratchet (304) is drivingly connected to the cleaning drive roller (302).
5. A locomotive wheel positioning device as claimed in claim 4, characterized in that: The inspection and cleaning mechanism further comprises: a cleaning drive gear (305), a cleaning drive rack (306) and a cleaning reset spring (307); the cleaning drive gear (305) is rotatably connected to the interior of the cleaning drive box (4), and the cleaning drive gear (305) is coaxially fixedly connected to the cleaning drive ratchet (304); the cleaning drive rack (306) is slidably connected to the upper end of the interior of the cleaning drive box (4), and the cleaning drive rack (306) is meshed with the cleaning drive gear (305); the cleaning reset spring (307) is fixedly connected to the interior of the cleaning drive box (4), and the upper end of the cleaning reset spring (307) is fixedly connected to the cleaning drive rack (306).
6. A locomotive wheel positioning device as claimed in claim 5, characterized in that: The inspection and cleaning mechanism further comprises: a cleaning scraper (308) and a cleaning collection box (309); the cleaning scraper (308) is fixedly connected to the interior of the positioning support frame (3), and the upper end surface of the cleaning scraper (308) is in frictional contact with the cleaning connection belt (303); the cleaning collection box (309) is slidably connected to the lower end of the interior of the positioning support frame (3), and an opening structure is provided above the cleaning collection box (309).
Citation Information
Patent Citations
Gear box swing sound suppression device for dynamic balance test of bullet train wheel set
CN216483707U