Calender for shortening moon cake dough

Abstract

The utility model discloses a calender for shortening moon cake dough, and relates to the technical field of food processing. The cutting device comprises a hopper, limiting pressing plates and a conveying belt, a pressing roller is rotationally clamped to the bottom of the inner side of the hopper, a plurality of discharging pipes are arranged at the bottom of the hopper, one limiting pressing plate is fixedly clamped to the bottom of each discharging pipe, a cutting disc is rotationally clamped to the bottom of each limiting pressing plate, and a replaceable limiting frame is clamped to the peripheral face of each limiting pressing plate. A conveyor belt is arranged at the bottoms of the limiting pressing plates; lifting cylinders are arranged at two ends of the conveyor belt. By arranging the hopper, the limiting pressing plate and the conveying belt, the problems that in the actual use of the calender, two devices are needed for respective operation, certain residual dough exists when dough is pressed into wrappers and then the dough is cut, operation needs to be repeated, and the calender with a simple structure is difficult to feed and discharge at the same time, so that the production cost is low are solved. And the calender capable of simultaneously operating is complicated in structure.

Description

Technical Field

[0001] The utility model belongs to the technical field of food processing, in particular to a calender for crispy mooncake dough. Background Art

[0002] Puff pastry mooncake is a Mid-Autumn Festival dessert. The main ingredients are low-gluten flour and lard, the ingredients are water, and the seasoning is sugar. Puff pastry mooncake has the characteristics of crispy crust and delicate filling, so it is loved by everyone. In the production process of puff pastry mooncake, it usually goes through the steps of making puff pastry dough, making fillings, stuffing, shaping and baking. Among them, during the processing of puff pastry dough, a calender is usually used to calender small pieces of puff pastry dough so that the puff pastry dough is pressed into a pancake shape, which is convenient for subsequent stuffing processing and improves processing efficiency. However, it still has the following disadvantages in actual use:

[0003] 1. In the process of rolling the mooncake dough through the rolling machine, it is usually necessary to divide the large piece of puff pastry dough into several small pieces and then roll it; or press the large piece of puff pastry dough into large pieces of dough skin and then divide the puff pastry dough through the mold. The former requires two devices to operate separately, which increases production expenses. In the latter, the remaining puff pastry dough after division often needs to be kneaded and pressed into dough skin again to avoid waste, which is time-consuming and labor-intensive, and will cause certain changes in the structure of the dough, resulting in reduced quality stability of the finished product.

[0004] 2. When the calender is calendering the puff pastry dough, it is often necessary to feed the dough first and then extrude and discharge the dough. It is difficult to operate the feeding and discharging of the dough synchronously, which greatly reduces the production efficiency. The calender that can operate synchronously usually has a more complex structure, which increases the production cost. Utility Model Content

[0005] The utility model aims to provide a calender for mooncake dough. Through a hopper, a limit pressure plate and a conveyor belt, the utility model solves the problem that when the calender is actually used, two devices need to be operated separately to divide the dough before calendering, which increases production costs; there is a certain amount of residual dough after pressing it into dough skins and then dividing it, which requires repeated operations, is time-consuming and labor-intensive; and a calender with a simple structure is difficult to operate with material in and out at the same time, and a calender that can operate simultaneously has a complex structure, which increases production costs.

[0006] In order to solve the above technical problems, the utility model is realized by the following technical solutions:

[0007] The utility model is a calendering machine for shortbread mooncake dough, comprising a hopper, a limiting pressure plate and a conveyor belt, wherein a pressure roller is rotatably clamped at the bottom of the inner side of the hopper, a plurality of discharge pipes are arranged at the bottom of the hopper, a limiting pressure plate is clamped and fixed at the bottom of each discharge pipe, a cutting disc is rotatably clamped at the bottom of the limiting pressure plate, a replaceable limiting frame is clamped at the outer peripheral surface of the limiting pressure plate, a conveyor belt is arranged at the bottom of the plurality of limiting pressure plates, and lifting cylinders are arranged at both ends of the conveyor belt;

[0008] The dough can be rolled between the pressing roller and the hopper by rotating the pressing roller, so that a large piece of dough can be rolled for the first time, and the dough can be squeezed into the discharge pipe by rotating the pressing roller, and the large piece of dough can be diverted by multiple discharge pipes, so that the calender can make multiple puff pastry skins at the same time, thereby improving production efficiency, and the dough discharged from the discharge pipe can be limited by the limiting pressure plate, the replaceable limiting frame and the conveyor belt, so that the dough can be rolled again, and the dough can be rolled to a specified size, and the dough can be cut by the cutting disk after rolling, and then conveyed by the conveyor belt. The structure is simple, and in terms of operation, replaceable limiting frames of different sizes are installed on the outside of multiple limiting pressure plates, so that the calender can make puff pastry skins of moon cakes of different sizes at the same time, thereby improving the flexibility of use, and the staff can load the material through the hopper during the calendering process of the puff pastry dough, thereby ensuring the continuity of production, and the structure is simple, thereby reducing the production cost.

[0009] Furthermore, a rotating motor is inserted through one side of the hopper, the rotating motor is inserted through one end of the pressure roller, a cleaning bottom cover is inserted through the bottom of the hopper, a plurality of discharge pipes are inserted through and welded to the bottom of the cleaning bottom cover, and the pressure roller is attached to the top of the discharge pipe;

[0010] By rotating the motor, the pressing roller can be driven to rotate, and the large piece of dough can be rolled through the pressing roller and the hopper, so that the dough is squeezed into the discharge pipe for further processing. After the processing is completed, the small amount of residual dough can be easily handled by turning to open the cleaning bottom cover, which reduces the difficulty of cleaning. In the process of dough rolling, the staff can load the puff pastry dough through the hopper at any time.

[0011] Furthermore, a material passage opening is formed through one side of the top of the limiting pressure plate, an air pump is formed through the other side of the top of the limiting pressure plate, a cutting motor is formed through the center of the top of the limiting pressure plate, a material passage hole is formed through the bottom of the cutting motor, the material passage hole is attached to the bottom of the material passage opening, and one of the discharge pipes is fixed to the top of the material passage opening of a limiting pressure plate;

[0012] When the puff pastry dough passes through the discharge pipe and enters between the limit pressing plate, the replaceable limit frame and the conveyor belt, the dough can be pressed into a dough skin of a specified size by pressure, and after the calendering is completed, the cutting motor drives the cutting disc to rotate to separate the dough and the dough skin, and the air pump is used to pump air to between the limit pressing plate, the replaceable limit frame and the conveyor belt to quickly separate the dough skin from the limit pressing plate and the replaceable limit frame. The operation is simple and convenient, and the calendering and splitting operations are completed at the same time, thereby reducing the production cost.

[0013] Furthermore, a positioning slot is provided at the top edge of the limiting pressure plate, and a positioning block is welded and fixed to the bottom of the replaceable limiting frame, and the positioning block is clamped to the inner side of the positioning slot;

[0014] By clamping replaceable limiting frames of different sizes on the outer sides of multiple limiting pressure plates, the calender can simultaneously produce shortcrust dough for mooncakes of different sizes, thereby improving the flexibility of use.

[0015] Furthermore, support frames are inserted through both ends of the conveyor belt, support plates are welded and fixed inside the support frames, the support plates are attached to the top of the conveyor belt, and a conveying motor is inserted through one end of the support frame, and the conveying motor is connected to the conveyor belt in a transmission manner;

[0016] The conveyor belt can be driven to rotate by the transmission motor, and when the dough is rolled, the dough can be further driven to move along with the movement of the conveyor belt to increase the rolling speed. After the dough is rolled, the puff pastry can be driven by the conveyor belt to move to the next processing device for filling and wrapping of the filling, thereby improving the convenience of use.

[0017] Furthermore, the lifting cylinder is clamped on the top of the support plate, and a telescopic rod is slidably clamped on the top of each lifting cylinder, and a connecting frame is clamped on the top of the telescopic rod, and the connecting frame is clamped on one side of the hopper;

[0018] The lifting cylinder can drive the connecting frame to move up and down, and further drive the hopper to move up and down, so that the bottom of the replaceable limit frame can be attached to the conveyor belt during the dough calendering process, and the replaceable limit frame can be separated from the conveyor belt surface when the dough is discharged.

[0019] The utility model has the following beneficial effects:

[0020] 1. The utility model solves the problem that in the process of rolling the shortcrust mooncake dough by a rolling machine, it is usually necessary to divide a large piece of shortcrust dough into several small pieces and then roll it; or to press a large piece of shortcrust dough into a large piece of dough skin and then divide the shortcrust dough by a mold. The former requires two devices to be operated separately, which increases production expenses. In the latter, the shortcrust dough remaining after the division often needs to be kneaded and pressed into dough skin again to avoid waste, which is time-consuming and labor-intensive, and will cause a certain change in the structure of the dough, resulting in reduced quality stability of the finished product. In the rolling process, after the dough is squeezed into between the limiting pressing plate, the replaceable limiting frame and the conveyor belt, the dough is squeezed and filled between the limiting pressing plate, the replaceable limiting frame and the conveyor belt by pressure, and the dough in the discharge pipe and the limiting pressing plate and the replaceable limiting frame are cut by the rotation of the cutting disc, and the cut dough pieces are conveyed by the conveyor belt. There is no need to separately set up a rolling machine and a cutting device, thereby reducing production costs.

[0021] 2. The utility model solves the problem that, during the calendering process of calendering the puff pastry dough, the calendering machine often needs to feed the dough first and then extrude and discharge the dough, and the feeding and discharging are difficult to operate synchronously, which greatly reduces the production efficiency. The calendering machine that can operate synchronously usually has a complex structure, which increases the production cost. During the process of the hopper squeezing the puff pastry dough to the limit pressure plate, the replaceable limit frame and the conveyor belt for calendering, the staff can feed the puff pastry dough through the top of the hopper at any time, thereby ensuring the continuity of production. The utility model has a simple structure and reduces the production cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a structural effect diagram of the utility model;

[0023] Figure 2 This is a structural diagram of the hopper of the utility model;

[0024] Figure 3 It is a cross-sectional view of the hopper of the utility model;

[0025] Figure 4 This is a structural diagram of the limit pressure plate of the utility model;

[0026] Figure 5 This is a bottom view of the limit pressing plate of the utility model;

[0027] Figure 6 It is a structural diagram of the conveyor belt of the utility model.

[0028] Reference numerals:

[0029] 1. Hopper; 101. Cleaning bottom cover; 102. Rotating motor; 103. Discharging pipe; 104. Pressing roller; 2. Limiting pressure plate; 201. Replaceable limiting frame; 202. Positioning slot; 203. Air pump; 204. Feeding port; 205. Cutting motor; 206. Positioning block; 207. Cutting disc; 208. Feeding hole; 3. Conveyor belt; 301. Lifting cylinder; 302. Support frame; 303. Conveying motor; 304. Support plate; 305. Telescopic rod; 306. Connecting frame. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0031] See also Figure 1-6 As shown, the utility model is a calender for crisp mooncake dough, comprising a hopper 1, a limiting pressing plate 2 and a conveyor belt 3, a pressing roller 104 is rotatably clamped at the bottom of the inner side of the hopper 1, a plurality of discharge pipes 103 are arranged at the bottom of the hopper 1, a limiting pressing plate 2 is clamped and fixed at the bottom of each discharge pipe 103, a cutting disc 207 is rotatably clamped at the bottom of the limiting pressing plate 2, a replaceable limiting frame 201 is clamped at the outer peripheral surface of the limiting pressing plate 2, a plurality of limiting pressing plates 2 are arranged at the bottom of the conveyor belt 3, and lifting cylinders 301 are arranged at both ends of the conveyor belt 3;

[0032] The staff will clamp and fix the replaceable limiting frame 201 of the specified size on the outer side of the limiting pressure plate 2, pour a certain amount of puff pastry dough into the inner side of the hopper 1, and the dough will fall to the upper side of the pressing roller 104 under the action of gravity. The pressing roller 104 will rotate to roll the dough between the pressing roller 104 and the hopper 1, so that the large piece of dough will be rolled for the first time. The rolled dough will enter the discharge pipe 103 under pressure, and enter between the limiting pressure plate 2, the replaceable limiting frame 201 and the conveyor belt 3 under pressure again. The rotation drives the dough to move between the limiting pressure plate 2, the replaceable limiting frame 201 and the conveyor belt 3. When the dough fills the space between the limiting pressure plate 2, the replaceable limiting frame 201 and the conveyor belt 3, the lifting cylinder 301 drives the hopper 1 and the limiting pressure plate 2 to move upward, and the cutting disc 207 rotates at the same time, closing the discharge pipe 103 while cutting the dough and the dough skin, so that the dough skin is separated and falls to the upper side of the conveyor belt 3 under the action of air pressure and gravity. The rotation of the conveyor belt 3 drives the puff pastry skin to move and proceed to the next step of processing.

[0033] Among them Figure 1-3 As shown, a rotating motor 102 is inserted through one side of the hopper 1, and the rotating motor 102 is inserted into one end of a pressure roller 104. A cleaning bottom cover 101 is rotatably inserted into the bottom of the hopper 1, and a plurality of discharge pipes 103 are welded through the bottom of the cleaning bottom cover 101, and the pressure roller 104 is attached to the top of the discharge pipe 103.

[0034] A certain amount of puff pastry is poured into the inner side of the hopper 1, and the pressing roller 104 is driven to rotate by the rotating motor 102. The large piece of dough is rolled by the pressing roller 104 and the hopper 1, and the dough is squeezed into multiple discharge pipes 103 for further processing. After the processing is completed, the bottom cover 101 is rotated to open and clean to process a small amount of residual dough.

[0035] Among them Figure 1 , 4 As shown in , 5, a material passage 204 is formed through one side of the top of the limiting pressure plate 2, an air pump 203 is formed through the other side of the top of the limiting pressure plate 2, a cutting motor 205 is formed through the center of the top of the limiting pressure plate 2, a material passage hole 208 is formed through the bottom of the cutting motor 205, and the material passage hole 208 fits the bottom of the material passage 204, a discharge pipe 103 is fixed to the top of the material passage 204 of a limiting pressure plate 2, a positioning slot 202 is formed on the top edge of the limiting pressure plate 2, a positioning block 206 is welded and fixed to the bottom of the replaceable limiting frame 201, and the positioning block 206 is connected to the inner side of the positioning slot 202;

[0036] The staff will clamp and fix the replaceable limiting frame 201 of the specified size on the outer side of the limiting pressure plate 2 as needed. When the puff pastry dough enters between the limiting pressure plate 2, the replaceable limiting frame 201 and the conveyor belt 3 through the discharge pipe 103, the dough is squeezed and filled between the limiting pressure plate 2, the replaceable limiting frame 201 and the conveyor belt 3 by pressure to form a puff pastry skin of the specified size. After the calendering is completed, the cutting motor 205 drives the cutting disc 207 to rotate, the dough and the skin are divided, and the discharge pipe 103 is closed. At the same time, the feeding hole 208 is moved to the bottom of the air pump 203, and air is pumped to between the limiting pressure plate 2, the replaceable limiting frame 201 and the conveyor belt 3 by the air pump 203, so that the skin is quickly separated from the limiting pressure plate 2 and the replaceable limiting frame 201 under the action of air pressure and gravity, and falls to the upper side of the conveyor belt 3.

[0037] Among them Figure 1 , 6 As shown, the two ends of the conveyor belt 3 are penetrated and clamped with support frames 302, and a support plate 304 is welded and fixed inside the support frame 302. The support plate 304 fits the top of the conveyor belt 3. One end of the support frame 302 is penetrated and clamped with a conveying motor 303. The conveying motor 303 and the conveyor belt 3 are drivingly connected. The lifting cylinder 301 is clamped on the top of the support plate 304. A telescopic rod 305 is slidably clamped on the top of each lifting cylinder 301. A connecting frame 306 is clamped on the top of the telescopic rod 305, and the connecting frame 306 is clamped on one side of the hopper 1.

[0038] The conveyor belt 3 is driven to rotate by the conveying motor 303. When the dough is rolled, the lifting cylinder 301 drives the telescopic rod 305 to slide downward, so that the bottom of the replaceable limiting frame 201 is attached to the conveyor belt 3, and the puff pastry dough filled between the limiting pressure plate 2, the replaceable limiting frame 201 and the conveyor belt 3 moves with the movement of the conveyor belt 3, so that the dough is quickly filled between the limiting pressure plate 2, the replaceable limiting frame 201 and the conveyor belt 3. After the dough is rolled, the lifting cylinder 301 drives the hopper 1 and the limiting pressure plate 2 to move upward to discharge the puff pastry skin. The puff pastry skin falling on the surface of the conveyor belt 3 moves with the conveyor belt 3 and is processed in the next step.

[0039] The specific working principle of the utility model is as follows: according to the need, a replaceable limiting frame 201 of a specified size is clamped and fixed on the outer side of the limiting pressure plate 2, a certain amount of puff pastry dough is poured into the inner side of the hopper 1, the conveyor belt 3 is driven to rotate by the conveying motor 303, and the lifting cylinder 301 drives the telescopic rod 305 to slide downward, so that the bottom of the replaceable limiting frame 201 is attached to the conveyor belt 3, and the pressing roller 104 is driven to rotate by the rotating motor 102, and the large piece of dough is rolled by the pressing roller 104 and the hopper 1, so that the dough is squeezed into a plurality of discharge pipes 103. When the puff pastry dough enters between the limiting pressure plate 2, the replaceable limiting frame 201 and the conveyor belt 3 through the discharge pipe 103, the dough is squeezed and filled between the limiting pressure plate 2, the replaceable limiting frame 201 and the conveyor belt 3 by pressure, and the puff pastry dough moves along with the conveyor belt 3. The dough is moved to quickly fill the space between the limiting pressure plate 2, the replaceable limiting frame 201 and the conveyor belt 3. After the dough is rolled, the lifting cylinder 301 drives the hopper 1 and the limiting pressure plate 2 to move upward, and the cutting motor 205 drives the cutting disc 207 to rotate to divide the dough and the dough skin, and close the discharge pipe 103, and at the same time, the material passage hole 208 is moved to the bottom of the air pump 203, and the air is pumped to the space between the limiting pressure plate 2, the replaceable limiting frame 201 and the conveyor belt 3 through the air pump 203, so that the dough skin is quickly separated from the limiting pressure plate 2 and the replaceable limiting frame 201 under the action of air pressure and gravity, and falls to the upper side of the conveyor belt 3. The crisp dough skin moves with the conveyor belt 3 and is processed in the next step. After a large amount of crisp dough is processed, the bottom cover 101 is rotated to open and clean to process a small amount of residual dough.

[0040] The above are only preferred embodiments of the present invention and do not limit the present invention. Any modification to the technical solutions recorded in the aforementioned embodiments and any equivalent replacement of some of the technical features therein, any modification, equivalent replacement, and improvement made are all within the protection scope of the present invention.

Claims

1. A calender for crispy mooncake dough, comprising a hopper (1), a limiting pressure plate (2) and a conveyor belt (3), characterized in that: A pressure roller (104) is rotatably clamped at the bottom of the inner side of the hopper (1), and a plurality of discharge pipes (103) are arranged at the bottom of the hopper (1). A limiting pressure plate (2) is fixedly clamped at the bottom of each of the discharge pipes (103). A cutting disc (207) is rotatably clamped at the bottom of the limiting pressure plate (2). A replaceable limiting frame (201) is clamped at the outer peripheral surface of the limiting pressure plate (2). Conveyor belts (3) are arranged at the bottom of the plurality of limiting pressure plates (2), and lifting cylinders (301) are arranged at both ends of the conveyor belts (3).

2. The calender for the shortbread mooncake dough according to claim 1, characterized in that: A rotating motor (102) is inserted through one side of the hopper (1), the rotating motor (102) is inserted through one end of a pressure roller (104), a cleaning bottom cover (101) is rotatably inserted through the bottom of the hopper (1), a plurality of discharge pipes (103) are inserted through and welded to the bottom of the cleaning bottom cover (101), and the pressure roller (104) is attached to the top of the discharge pipe (103).

3. The calender for making mooncake dough according to claim 1, characterized in that: A material passage opening (204) is formed through one side of the top of the limiting pressure plate (2), an air pump (203) is formed through the other side of the top of the limiting pressure plate (2), a cutting motor (205) is formed through the center of the top of the limiting pressure plate (2), a material passage hole (208) is formed through the bottom of the cutting motor (205), the material passage hole (208) is fitted to the bottom of the material passage opening (204), and a discharge pipe (103) is fixedly connected to the top of the material passage opening (204) of a limiting pressure plate (2).

4. The calender for shortened mooncake dough according to claim 1, characterized in that: A positioning slot (202) is provided on the top edge of the limiting pressure plate (2), and a positioning block (206) is welded and fixed to the bottom of the replaceable limiting frame (201), and the positioning block (206) is clamped on the inner side of the positioning slot (202).

5. The calender for making mooncake dough according to claim 1, characterized in that: The two ends of the conveyor belt (3) are penetrated and clamped with support frames (302), a support plate (304) is welded and fixed inside the support frame (302), the support plate (304) is attached to the top of the conveyor belt (3), and one end of the support frame (302) is penetrated and clamped with a conveying motor (303), and the conveying motor (303) and the conveyor belt (3) are transmission-connected.

6. A calender for crispy mooncake dough according to claim 5, characterized in that: The lifting cylinder (301) is clamped on the top of the support plate (304), and a telescopic rod (305) is slidably clamped on the top of each lifting cylinder (301), and a connecting frame (306) is clamped on the top of the telescopic rod (305), and the connecting frame (306) is clamped on one side of the hopper (1).

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