Emulsifying equipment convenient to clean and cool
By designing an emulsification device that is easy to clean and cool, using electric valves to control the water flow direction and pressure, and combining with a multi-functional cleaning device on the emulsification kettle cover, the problem of difficulty in thorough cleaning of parts in the cleaning and disinfection methods of existing emulsification equipment is solved, and automated cleaning is achieved, improving efficiency and effect.
Patent Information
- Application Number
- CN202421220201.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-30
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-05-30
AI Technical Summary
The existing emulsification equipment cleaning and disinfection methods have the problem that water flow cannot be sprayed to the lid of the pot, the back of the stirring blade and the back of the rotor in the homogenizer, making these parts difficult to thoroughly clean, time-consuming and labor-intensive and poor results.
An emulsification device for easy cleaning and cooling is designed, including an emulsification kettle body arranged on the emulsification equipment rack, a chamber is arranged in the circumferential direction of the emulsification kettle body, a cooling water inlet pipe, a cooling water return pipe, a chamber drain pipe, a steam inlet pipe and an air compressor inlet pipe, and an electric valve is provided to control the water flow direction and pressure. The emulsification kettle cover is equipped with a hopper port, a vacuum interface, a wall scraping mechanism, a cleaning spraying mechanism and a high-pressure steam inlet, supporting functions such as spraying, adding high-pressure steam, stirring, vacuum, equipment heating, equipment cooling, auxiliary material addition and automatic sewage discharge.
Automatic cleaning of the emulsification equipment is realized, ensuring thorough cleaning of the pot cover, the back of the stirring blade and the back of the rotor in the homogenizer, reducing manual operation and improving cleaning efficiency and effect.
Smart Images

Figure CN222658354U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of emulsification equipment, in particular to an emulsification equipment which is easy to clean and cool. Background Art
[0002] The equipment commonly used in the emulsification production process of cosmetics includes vacuum homogenization emulsification pot (referred to as emulsification pot), water phase pot, oil phase pot and water treatment system. The emulsification production process includes feeding, heating, vacuum insulation, cooling, discharging and other processes. Due to the wide variety of cosmetics, each emulsification pot does not produce a fixed product, but needs to produce multiple varieties continuously. Therefore, cleaning and disinfection of the emulsification pot is the most critical step, and it is also a key step to determine the quality of the product.
[0003] At present, the cleaning and disinfection methods of cosmetic emulsifying pots are mainly manual cleaning and partial mechanical cleaning. For example, the Chinese invention patent with announcement number CN204582986 discloses an emulsifying oil and water pot that can be self-cleaned without loss. The emulsifying oil and water pot includes a pot body and a cover body, and the mouth of the pot body is provided with a detachable self-cleaning device, which includes a bucket-shaped water container, and the bucket wall of the water container is provided with water outlet holes arranged in an array, and the cover body is provided with a pressure pipe and a high-pressure water pipe. After the emulsification is completed, a high-pressure water column and high-pressure gas are injected into the water container through the pressure pipe and the high-pressure water pipe. The high-pressure water rushes out from the bucket wall of the water container at a high speed to wash the inner wall of the pot body, and the waste liquid is discharged through the discharge port at the bottom of the pot body. However, manual cleaning and some mechanical cleaning methods have the following defects: a. The water cannot be sprayed to the pot cover, and the residual material on the pot cover cannot be completely cleaned; b. Since the water is sprayed downward, the back of the stirring blade is also prone to residual material, which cannot be completely cleaned; c. Since the water is sprayed downward, the back of the rotor in the homogenizer is also prone to residual material, which cannot be completely cleaned. It is time-consuming, labor-intensive, water-consuming, and electricity-consuming, and the cleaning and disinfection effect cannot be guaranteed. Utility Model Content
[0004] In order to solve the above technical problem or at least partially solve the above technical problem, the utility model provides an emulsifying device which is easy to clean and cool.
[0005] The utility model provides an emulsification device that is easy to clean and cool, comprising: an emulsification kettle body arranged on an emulsification device frame, a weighing mechanism arranged on the emulsification device frame, and the weighing mechanism is communicatively connected to a controller;
[0006] The emulsifying kettle body is provided with a chamber along the circumferential direction, and the chamber is connected to a cooling water inlet pipe, a cooling water return pipe, a chamber discharge pipe, a steam inlet pipe, and an air compressor inlet pipe. Electric valves are provided on the cooling water inlet pipe, the cooling water return pipe, the chamber discharge pipe, the steam inlet pipe, and the air compressor inlet pipe;
[0007] The bottom of the emulsification kettle is connected to a feed pipe, a feed control valve is arranged at the feed pipe, and a homogenizing stirring mechanism is arranged at the bottom of the emulsification kettle;
[0008] The emulsification kettle body is connected to the emulsification kettle cover, the emulsification kettle cover is provided with a hopper port and a vacuum interface, the top of the emulsification kettle cover is provided with a wall scraping mechanism, the top of the emulsification kettle cover is connected to a cleaning spray mechanism for spraying water into the emulsification kettle, and the emulsification kettle cover is provided with a high-pressure steam inlet for connecting high-pressure steam.
[0009] Furthermore, the emulsification kettle body is connected to a bearing mechanism on an emulsification equipment frame through a horizontal axis, and the horizontal axis of the emulsification kettle body is connected to a driving mechanism, and the driving mechanism includes: a reduction box connected to the horizontal axis, the reduction box is connected to a driving motor through a pulley, the driving motor is electrically connected to a motor driving circuit, and the motor driving circuit is electrically connected to a controller.
[0010] Furthermore, the chamber is provided with a plurality of heat conducting plates connected to the inner wall of the emulsification kettle.
[0011] Furthermore, a sight glass light is arranged on the emulsification kettle cover, and a manhole assembly is arranged on the emulsification kettle cover, and the manhole assembly includes a viewing window.
[0012] Furthermore, the vacuum interface is connected to a buffer tank via a pipeline, the buffer tank is connected to a vacuum pump via a pipeline with a valve, and the buffer tank is connected to a clean water pipeline via a pipeline with a valve.
[0013] Furthermore, the cooling water inlet pipe and the chamber drain pipe are connected from the bottom of the chamber, and the steam inlet pipe, the air compressor inlet pipe and the cooling water return pipe are connected from the top of the chamber; the cooling water inlet pipe and the chamber drain pipe share the bottom interface of the chamber, and the steam inlet pipe, the air compressor inlet pipe and the cooling water return pipe share the top interface of the chamber.
[0014] Furthermore, the chamber drain pipe includes a drain pipe and an exhaust pipe.
[0015] Furthermore, a temperature probe is arranged at the bottom of the emulsifying kettle body, and the temperature probe is communicatively connected to a controller.
[0016] The above technical solution provided by the embodiment of the utility model has the following advantages compared with the prior art:
[0017] The present application includes an emulsification kettle body arranged on an emulsification equipment frame, on which a weighing mechanism is arranged, and the weighing mechanism is communicatively connected to a controller; the weighing mechanism is used to measure the weight of the emulsification equipment, and during the cleaning process, the amount of clean water added and the amount of sewage remaining during sewage discharge are judged according to the weight change of the emulsification equipment, thereby controlling the addition of clean water and the discharge of sewage, and realizing the automation of cleaning.
[0018] The emulsification kettle body is provided with a chamber along the circumferential direction, and the chamber is connected to a cooling water inlet pipe, a cooling water return pipe, a chamber discharge pipe, a steam inlet pipe, and an air compressor inlet pipe. Electric valves are provided on the cooling water inlet pipe, the cooling water return pipe, the chamber discharge pipe, the steam inlet pipe, and the air compressor inlet pipe; the bottom of the emulsification kettle body is connected to a feed pipe, a feed control valve is provided at the feed pipe, and a homogenizing stirring mechanism is provided at the bottom of the emulsification kettle body; the emulsification kettle body is connected to an emulsification kettle cover, a hopper port and a vacuum interface are provided on the emulsification kettle cover, a wall scraping mechanism is provided on the top of the emulsification kettle cover, the top of the emulsification kettle cover is connected to a cleaning spray mechanism for spraying water into the emulsification kettle, and the emulsification kettle cover is provided with a high-pressure steam inlet for connecting high-pressure steam. This application supports the functions required for cleaning, including: spraying, adding high-pressure steam, stirring, vacuum, equipment heating, equipment cooling, auxiliary material addition, and automatic sewage discharge. Customized cleaning functions are supported for automated cleaning to meet the cleaning of emulsification equipment of different processes. Reduce labor and improve efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The accompanying drawings herein are incorporated in and constitute a part of the specification, illustrate embodiments consistent with the present utility model, and together with the description, are used to explain the principles of the present utility model.
[0020] In order to more clearly illustrate the technical solutions in the embodiments of the utility model or the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.
[0021] Figure 1 A schematic diagram of an emulsification device that is easy to clean and cool provided by an embodiment of the utility model;
[0022] Figure 2 A top view of an emulsifying device that is easy to clean and cool provided by an embodiment of the utility model;
[0023] Figure 3 A piping diagram of an emulsifying device that is easy to clean and cool is provided in an embodiment of the utility model.
[0024] The symbols and their meanings in the figure are as follows:
[0025] 1. Emulsification kettle;
[0026] 2. Driving mechanism;
[0027] 3. chamber, 31. top interface, 32. bottom interface;
[0028] 4. Mirror light;
[0029] 5. Emulsification kettle cover;
[0030] 6. Manhole assembly;
[0031] 7. Wall scraping mechanism;
[0032] 8. Homogenizing and stirring mechanism;
[0033] 9. Temperature probe;
[0034] 10. Feeding pipe;
[0035] 11. High-pressure steam inlet;
[0036] 12. Clean the spray mechanism;
[0037] 13. Vacuum interface;
[0038] 14. Hopper mouth;
[0039] 15. Weighing mechanism. DETAILED DESCRIPTION
[0040] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0041] It should be noted that, in this article, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, an element defined by the sentence "comprises a ..." does not exclude the existence of other identical elements in the process, method, article or device including the element.
[0042] See also Figure 1 As shown, the embodiment of the utility model provides an emulsification device that is easy to clean and cool, including:
[0043] The emulsifying kettle 1 is arranged on the emulsifying equipment frame, and the emulsifying equipment frame is provided with a weighing mechanism 15, and the weighing mechanism 15 is communicatively connected to the controller. The weighing mechanism 15 is used to measure the weight of the emulsifying equipment, and can judge the amount of material added when the emulsifying equipment is added and the amount of remaining material when the emulsifying equipment is discharged according to the weight change of the emulsifying equipment during the emulsification process, thereby controlling the addition and discharge of the emulsified material, and can also judge the amount of clean water added and the amount of sewage remaining when the sewage is discharged according to the weight change of the emulsifying equipment during the cleaning process, thereby controlling the addition of clean water and the discharge of sewage.
[0044] The emulsification kettle body 1 is connected to the bearing mechanism on the emulsification equipment frame through a horizontal axis, and the horizontal axis of the emulsification kettle body 1 is connected to the driving mechanism 2, and the driving mechanism 2 includes: a reduction box connected to the horizontal axis, the reduction box is connected to the driving motor through a pulley, the driving motor is electrically connected to the motor driving circuit, and the motor driving circuit is electrically connected to the controller.
[0045] A chamber 3 is circumferentially arranged in the emulsification kettle body 1, and a plurality of heat-conducting plates connected to the inner wall of the emulsification kettle body 1 are arranged in the chamber 3. The chamber 3 is connected to the cooling water inlet pipe, the cooling water return pipe, the chamber discharge pipe, the steam inlet pipe, and the air compressor inlet pipe. Electric valves are arranged on the cooling water inlet pipe, the cooling water return pipe, the chamber discharge pipe, the steam inlet pipe, and the air compressor inlet pipe. Among them, the chamber discharge pipe includes a drain pipe and an exhaust pipe. The electric valve is electrically connected to the controller via a valve drive circuit. Figure 3 As shown, the cooling water inlet pipe and the chamber drain pipe are connected from the bottom of the chamber 3, the steam inlet pipe, the air compressor inlet pipe and the cooling water return pipe are connected from the top of the chamber 3, the cooling water inlet pipe and the chamber drain pipe share the bottom interface 32 of the chamber 3, and the steam inlet pipe, the air compressor inlet pipe and the cooling water return pipe share the top interface 31 of the chamber 3. The chamber 3 is passed with cooling water or hot steam to cool down or heat up the emulsification equipment, which can provide appropriate temperature conditions during the cleaning process to ensure the cleaning effect. In the specific implementation process, a temperature probe 9 is set at the bottom of the emulsification kettle body 1, and the temperature probe 9 is connected to the controller in communication. The temperature probe 9 supports monitoring the temperature during the emulsification process and the temperature during the cleaning process.
[0046] The bottom of the emulsification kettle body 1 is connected to a feed pipe 10, and a feed control valve is arranged at the feed pipe 10. The feed pipe 10 is used to discharge the emulsified material and also to discharge the sewage during the automatic cleaning process.
[0047] A homogenizing stirring mechanism 8 is arranged at the bottom of the emulsifying kettle body 1; the emulsifying kettle body 1 is connected to the emulsifying kettle cover 5, and a wall scraping mechanism 7 is arranged on the top of the emulsifying kettle cover 5. The homogenizing stirring mechanism 8 is used for both emulsifying and stirring the material and stirring and cleaning during the cleaning process; the wall scraping mechanism 7 is used for scraping the wall during the emulsifying process to prevent material accumulation on the kettle wall, and is also used for scraping the wall during the cleaning process to clean the dirt on the kettle wall.
[0048] The top of the emulsification kettle cover 5 is connected to a cleaning spray mechanism 12 for spraying water into the emulsification kettle. The cleaning spray mechanism 12 includes a high-pressure spray water pipe with an electric valve, which is connected to a plurality of spray heads arranged on the inner side of the emulsification kettle cover 5, and the spray heads are used to spray water into the kettle for cleaning.
[0049] The emulsification kettle cover 5 is provided with a high-pressure steam inlet 11 for connecting to high-pressure steam. It supports cleaning the emulsification equipment by high-pressure steam, and after steam cleaning, it supports extracting gas from the emulsification equipment by a vacuum pump. The emulsification kettle cover 5 is provided with a vacuum interface 13, which is connected to a buffer tank via a pipeline, and the buffer tank is connected to a vacuum pump via a pipeline provided with a valve, and the buffer tank is connected to a clean water pipeline via a pipeline provided with a valve.
[0050] The emulsifying kettle cover 5 is provided with a hopper opening 14, and the hopper opening 14 is used to add a cleaning agent or a disinfectant when necessary.
[0051] In a preferred embodiment, the emulsification kettle cover 5 is provided with a sight glass lamp 4, and the emulsification kettle cover 5 is provided with a manhole assembly 6, and the manhole assembly 6 includes a window. The sight glass lamp 4 provides light, so that the emulsification or cleaning condition in the kettle can be observed through the manhole assembly window.
[0052] In the embodiments provided by the present utility model, it should be understood that the disclosed structure can be implemented in other ways. For example, the structural embodiments described above are only schematic. For example, the division of the units is only a logical function division. There may be other division methods in actual implementation, such as multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or direct coupling or communication connection shown or discussed can be an indirect coupling or communication connection through some interfaces, structures or units, which can be electrical, mechanical or other forms.
[0053] The units described as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed on multiple network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.
[0054] In addition, each functional unit in each embodiment of the present invention may be integrated into one processing unit, or each unit may exist physically separately, or two or more units may be integrated into one unit. The above integrated unit may be implemented in the form of hardware or in the form of software functional units.
[0055] The above description is only a specific embodiment of the present invention, so that those skilled in the art can understand or implement the present invention. Various modifications to these embodiments will be obvious to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but should conform to the widest scope consistent with the principles and novel features applied herein.
Claims
1. An emulsification device that is easy to clean and cool, characterized in that: include: An emulsification kettle body (1) is arranged on an emulsification equipment frame, a weighing mechanism (15) is arranged on the emulsification equipment frame, and the weighing mechanism (15) is communicatively connected to a controller; A chamber (3) is arranged in the circumferential direction in the emulsifying kettle body (1), and the chamber (3) is connected to a cooling water inlet pipe, a cooling water return pipe, a chamber discharge pipe, a steam inlet pipe, and an air compressor inlet pipe. Electric valves are arranged on the cooling water inlet pipe, the cooling water return pipe, the chamber discharge pipe, the steam inlet pipe, and the air compressor inlet pipe; The bottom of the emulsification kettle (1) is connected to a feed pipe (10), a feed control valve is arranged at the feed pipe (10), and a homogenizing stirring mechanism (8) is arranged at the bottom of the emulsification kettle (1); The emulsification kettle body (1) is connected to the emulsification kettle cover (5), the emulsification kettle cover (5) is provided with a hopper port (14) and a vacuum interface (13), the top of the emulsification kettle cover (5) is provided with a wall scraping mechanism (7), the top of the emulsification kettle cover (5) is connected to a cleaning spray mechanism (12) for spraying water into the emulsification kettle, and the emulsification kettle cover (5) is provided with a high-pressure steam inlet (11) for connecting high-pressure steam.
2. The emulsifying device that is easy to clean and cool according to claim 1, characterized in that: The emulsification kettle body (1) is connected to a bearing mechanism on an emulsification equipment frame via a horizontal axis, the horizontal axis of the emulsification kettle body (1) is connected to a driving mechanism (2), the driving mechanism (2) comprises: a reduction box connected to the horizontal axis, the reduction box is connected to a driving motor via a pulley, the driving motor is electrically connected to a motor driving circuit, and the motor driving circuit is electrically connected to a controller.
3. The emulsifying device that is easy to clean and cool according to claim 1, characterized in that: A plurality of heat-conducting plates connected to the inner wall of the emulsification kettle body (1) are arranged in the chamber (3).
4. The emulsifying device that is easy to clean and cool according to claim 1, characterized in that: The emulsification kettle cover (5) is provided with a sight glass lamp (4), and the emulsification kettle cover (5) is provided with a manhole assembly (6), and the manhole assembly (6) includes a viewing window.
5. The emulsifying device that is easy to clean and cool according to claim 1, characterized in that: The vacuum interface (13) is connected to a buffer tank via a pipeline, the buffer tank is connected to a vacuum pump via a pipeline provided with a valve, and the buffer tank is connected to a clean water pipeline via a pipeline provided with a valve.
6. The emulsifying device that is easy to clean and cool according to claim 1, characterized in that: The cooling water inlet pipe and the chamber drain pipe are connected from the bottom of the chamber (3), the steam inlet pipe, the air compressor inlet pipe and the cooling water return pipe are connected from the top of the chamber (3), the cooling water inlet pipe and the chamber drain pipe share a bottom interface (32) of the chamber (3), and the steam inlet pipe, the air compressor inlet pipe and the cooling water return pipe share a top interface (31) of the chamber (3).
7. The emulsification equipment that is easy to clean and cool according to claim 1, characterized in that: The chamber drain pipe includes a drain pipe and an exhaust pipe.
8. The emulsifying device that is easy to clean and cool according to claim 1, characterized in that: A temperature probe (9) is arranged at the bottom of the emulsification kettle body (1), and the temperature probe (9) is communicatively connected to a controller.