Asphalt stirring device
By setting a through-hole stirring plate on the outside of the stirring shaft of the asphalt stirring device, combined with the design of the heating pipe, scraper and gas treatment mechanism, the problem of insufficient stirring of raw materials during the asphalt stirring process is solved, and the stirring quality and air quality are improved.
Patent Information
- Application Number
- CN202421394793.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-18
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-06-18
AI Technical Summary
During the asphalt stirring process, the asphalt is highly viscous and easily sticks to the inner wall of the stirring tank, resulting in the inability to fully stir local raw materials, affecting the quality of the stirring.
A bitumen stirring device is designed, and a stirring plate is arranged on the outside of the stirring shaft, and a through hole is opened on the surface of the stirring plate to ensure that the asphalt raw material can enter the other side through the through hole, thereby achieving sufficient stirring. In addition, the device is equipped with heating pipes, scrapers and gas treatment mechanisms to improve stirring efficiency and air quality.
Through the design of the stirring plate, the sufficient stirring of asphalt raw materials is ensured and the stirring quality is improved; the use of the heating pipe maintains the fluidity of the raw materials near the inner wall of the stirring tank; the inclined setting of the scraper and the application of the gas treatment mechanism further improve the stirring efficiency and air quality.
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Figure CN222658524U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of asphalt stirring, in particular to an asphalt stirring device. Background Art
[0002] Asphalt mixing station, also known as asphalt concrete mixing station, asphalt mixing equipment, refers to a complete set of equipment used for batch production of asphalt concrete. According to the mixing method, it can be divided into intermittent and continuous types; according to the transportation method, it can be divided into fixed, semi-fixed and mobile types. When the asphalt raw materials are being mixed, due to the certain viscosity of asphalt, the asphalt is easy to adhere to the inner wall of the mixing tank during mixing, and the mixing shaft can only mix the raw materials in the area of the rotating track. At this time, the local raw materials attached to the inner wall of the mixing tank cannot be fully mixed, which affects the mixing quality. Therefore, an asphalt mixing device is proposed to address the above problems. Utility Model Content
[0003] The purpose of the utility model is to provide an asphalt stirring device to solve the problems raised in the above background technology.
[0004] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0005] As an optional solution of the asphalt mixing device described in the utility model, wherein: an asphalt mixing device comprises a mixing tank,
[0006] A vertically arranged discharge pipe is installed at the center of the bottom of the mixing tank, and legs fixedly connected to the mixing tank are arranged on both sides of the discharge pipe;
[0007] The outer side of the stirring tank is fixedly connected with an insulation cylinder, and a heating pipe is arranged inside the insulation cylinder, and a controller is installed on the outer side of the insulation cylinder;
[0008] The top of the stirring tank is equipped with symmetrically arranged connecting columns, and the top of the connecting columns is fixedly connected to a top plate, the center of the top plate is fixedly connected to a stirring motor, the end of the main shaft of the stirring motor is fixedly connected to a stirring shaft, the outer side of the stirring shaft is fixedly connected to evenly distributed connecting plates and scrapers, and the other end of the connecting plate is fixedly connected to a stirring plate;
[0009] A gas processing mechanism is also installed above the top plate, and the bottom of the gas processing mechanism is connected to a top cover, which is installed above the stirring tank.
[0010] As an optional solution of the asphalt stirring device described in the utility model, the surface of the stirring plate is provided with evenly distributed through holes.
[0011] As an optional solution of the asphalt stirring device described in the utility model, the heating pipe is arranged in an up and down spiral.
[0012] When the asphalt raw material is stirred, due to the certain viscosity of asphalt, the asphalt is easy to stick to the inner wall of the stirring tank during stirring and mixing, and the stirring shaft can only stir the raw materials in the area of the rotation track. At this time, the local raw materials attached to the inner wall of the stirring tank cannot be fully stirred, thereby affecting the stirring quality. When the device is in use, an external power supply is connected, and a stirring plate is provided on the outer side of the stirring shaft, and the stirring plate can be used for the purpose of stirring. At the same time, a plurality of through holes are provided on the surface of the stirring plate. At this time, the asphalt raw material can enter to the other side through the through holes, and the stirring quality can be guaranteed. The heating pipe can heat the water inside the insulation cylinder, thereby ensuring the fluidity of the raw materials near the inner wall of the stirring tank. At this time, the stirring motor drives the stirring shaft to rotate, and the stirring shaft can drive the outer connecting plate, stirring plate and scraper to rotate, and the raw material mixing quality can be guaranteed. The set gas treatment mechanism can treat the harmful gases generated to ensure the air quality.
[0013] As an optional solution of the asphalt mixing device described in the utility model, the scraper is arranged at an angle, and the side of the scraper facing the inner wall of the mixing tank is arranged in an arc surface.
[0014] As an optional solution of the asphalt mixing device described in the utility model, there are two groups of scrapers, and the scrapers are arranged front and back, and the side of the scrapers facing the inner wall of the mixing tank is arranged in close contact with the mixing tank.
[0015] During stirring, a scraper is arranged on the outside of the stirring shaft. At this time, the scraper is inclined and in close contact with the inner wall of the stirring tank, so that the inner wall of the stirring tank can be fully scraped to make the raw materials fall, which is convenient for gathering the raw materials in this area for full stirring.
[0016] As an optional solution of the asphalt mixing device described in the utility model, the gas processing mechanism includes a processing frame, an air pump and a hose, the outer side of the processing frame is fixedly connected to the top plate, the inside of the processing frame is fixedly connected to the air pump, the input end of the air pump is connected to the hose, and the other end of the hose is connected to the top cover, and the output end of the air pump is connected to a connecting pipe.
[0017] As an optional solution of the asphalt mixing device described in the utility model, wherein: a horizontally arranged activated carbon plate net is fixedly connected to the inside of the processing frame, and a drain plug is installed on the outside of the processing frame.
[0018] As an optional solution of the asphalt mixing device described in the utility model, a one-way valve is installed on the outer side of the connecting pipe.
[0019] When the asphalt raw materials are being stirred, a large amount of harmful gas is generated. At this time, the air pump of the device is started to draw the gas into the treatment frame, and the harmful gas is fully in contact with the water body. At this time, the gas can be treated to a certain extent, and after being treated with the activated carbon plate mesh, the air quality can be further guaranteed.
[0020] Compared with the prior art, the beneficial effects of the utility model are:
[0021] When the utility model is in use, a stirring plate is arranged on the outer side of the stirring shaft, and the stirring plate can achieve the purpose of stirring. At the same time, a plurality of through holes are opened on the surface of the stirring plate, and the asphalt raw material can enter to the other side through the through holes, and the stirring quality can be guaranteed. The heating pipe can heat the water inside the heat-insulating cylinder, thereby ensuring the fluidity of the raw material near the inner wall of the stirring tank, and the stirring quality of the raw material can be guaranteed.
[0022] During stirring, a scraper is arranged on the outside of the stirring shaft, and the scraper can fully scrape the inner wall of the stirring tank to make the raw materials fall, so as to facilitate the gathering of raw materials in the area for full stirring;
[0023] When the asphalt raw materials are stirred, a large amount of harmful gases are generated. At this time, the air pump of the device is started to draw the gas into the treatment frame, and the harmful gas is fully in contact with the water body. At this time, the gas can be treated to a certain extent, and after being treated with the activated carbon plate mesh, the air quality can be further guaranteed. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0025] Figure 2 It is a cross-sectional view of the stirring tank of the utility model;
[0026] Figure 3 It is a structural schematic diagram of the gas processing mechanism of the utility model.
[0027] In the figure: 1. stirring tank; 2. insulation cylinder; 3. connecting column; 4. top plate; 5. stirring motor; 6. stirring shaft; 7. top cover; 8. gas treatment mechanism; 801. treatment frame; 802. air pump; 803. hose; 804. connecting pipe; 805. one-way valve; 806. activated carbon plate mesh; 807. drain plug; 9. controller; 10. discharge pipe; 11. support leg; 12. connecting plate; 13. stirring plate; 14. scraper; 15. heating tube. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0029] Example 1
[0030] See also Figure 1 and Figure 2 , the utility model provides a technical solution:
[0031] An asphalt mixing device comprises a mixing tank 1,
[0032] A vertically arranged discharge pipe 10 is installed at the center of the bottom of the mixing tank 1, and legs 11 fixedly connected to the mixing tank 1 are arranged on both sides of the discharge pipe 10;
[0033] The outer side of the mixing tank 1 is fixedly connected with a heat-insulating cylinder 2, and a heating pipe 15 is arranged inside the heat-insulating cylinder 2. A controller 9 is installed on the outer side of the heat-insulating cylinder 2.
[0034] A symmetrically arranged connecting column 3 is installed on the top of the stirring tank 1, and a top plate 4 is fixedly connected to the top of the connecting column 3, a stirring motor 5 is fixedly connected to the center of the top plate 4, a stirring shaft 6 is fixedly connected to the end of the main shaft of the stirring motor 5, and a uniformly distributed connecting plate 12 and a scraper 14 are fixedly connected to the outer side of the stirring shaft 6, and a stirring plate 13 is fixedly connected to the other end of the connecting plate 12;
[0035] A gas processing mechanism 8 is also installed above the top plate 4 . The bottom of the gas processing mechanism 8 is connected to a top cover 7 . The top cover 7 is installed above the stirring tank 1 .
[0036] The surface of the stirring plate 13 is provided with evenly distributed through holes.
[0037] The heating tube 15 is arranged in an up-and-down spiral.
[0038] When the asphalt raw material is stirred, since the asphalt has a certain viscosity, the asphalt is easy to adhere to the inner wall of the stirring tank during stirring and mixing, and the stirring shaft can only stir the raw materials in the area of the rotation track. At this time, the local raw materials attached to the inner wall of the stirring tank cannot be fully stirred, thereby affecting the stirring quality. When the device is used, an external power supply is provided, and a stirring plate 13 is provided on the outer side of the stirring shaft 6. The stirring plate 13 can achieve the purpose of stirring. At the same time, a plurality of through holes are provided on the surface of the stirring plate 13. At this time, the asphalt raw material can enter the other side through the through holes. At this time, the stirring quality can be guaranteed, and the heating tube 15 can heat the water inside the insulation tube 2, thereby ensuring the fluidity of the raw materials near the inner wall of the stirring tank 1. At this time, the stirring motor 5 drives the stirring shaft 6 to rotate, and the stirring shaft 6 can drive the outer connecting plate 12, the stirring plate 13 and the scraper 14 to rotate. At this time, the raw material mixing quality can be guaranteed, and the set gas treatment mechanism 8 can treat the generated harmful gases to ensure the air quality;
[0039] In this embodiment, the discharge pipe 10 is provided to facilitate the discharge of materials, and the top cover 7 is movable to facilitate the feeding of materials. The outer side of the top cover 7 is tightly engaged with the top of the mixing tank 1, which can avoid the discharge of harmful gases. The controller 9 is used to control the start of the mixing motor 5. The insulation tube 2 is made of ceramic material, which can have a good heat preservation purpose and can avoid scalding the staff.
[0040] Example 2
[0041] This embodiment is an improvement on embodiment 1. Figure 2 Specifically, the scraper 14 is inclined, and the side of the scraper 14 facing the inner wall of the mixing tank 1 is curved.
[0042] There are two groups of scrapers 14 , and the scrapers 14 are arranged front to back. The side of the scrapers 14 facing the inner wall of the stirring tank 1 is arranged in close contact with the stirring tank 1 .
[0043] During stirring, a scraper 14 is arranged outside the stirring shaft 6. At this time, the scraper 14 is inclined and in close contact with the inner wall of the stirring tank 1, so that the inner wall of the stirring tank 1 can be fully scraped to make the raw materials fall, so that the raw materials in this area can be gathered and stirred fully.
[0044] In this embodiment, the scraper 14 is set to ensure the quality of the material when unloading. When unloading, the scraper 14 can contact the inner wall of the mixing tank 1, thereby ensuring that the asphalt raw material can be fully dropped. After unloading, the raw material on the inner wall of the mixing tank 1 is clean, which reduces the subsequent cleaning work.
[0045] Example 3
[0046] This embodiment is an improvement on embodiment 2. Figure 3 Specifically, the gas processing mechanism 8 includes a processing frame 801, an air pump 802 and a hose 803. The outer side of the processing frame 801 is fixedly connected to the top plate 4, the inside of the processing frame 801 is fixedly connected to the air pump 802, the input end of the air pump 802 is connected to the hose 803, and the other end of the hose 803 is connected to the top cover 7, and the output end of the air pump 802 is connected to the connecting pipe 804.
[0047] A horizontally arranged activated carbon plate mesh 806 is fixedly connected to the interior of the processing frame 801 , and a drain plug 807 is installed on the outside of the processing frame 801 .
[0048] A one-way valve 805 is installed on the outer side of the connecting pipe 804 .
[0049] When the asphalt raw material is stirred, it produces a large amount of harmful gas. At this time, the air pump 802 of the device is started to pump the gas into the processing frame 801, and the harmful gas is fully in contact with the water body. At this time, the gas can be treated to a certain extent, and after being treated by the activated carbon plate net 806, the air quality can be further guaranteed;
[0050] In this embodiment, when it is stirred, the harmful gas generated is pumped into the water body inside the treatment frame 801 through the air pump 802 and comes into contact with the water body. When the harmful gas is acidic, the water body can be set to alkaline for neutralization. According to actual conditions, the water body that reacts with the harmful gas can be set for treatment work. The one-way valve 805 can ensure that the gas can only flow in one direction to avoid backflow of the water body. At the same time, the drain plug 807 is set to facilitate the discharge of the water body for replacing the water body.
[0051] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0052] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An asphalt mixing device, characterized in that: comprising a mixing tank (1), A vertically arranged discharge pipe (10) is installed at the center of the bottom of the mixing tank (1), and legs (11) fixedly connected to the mixing tank (1) are arranged on both sides of the discharge pipe (10); The outer side of the stirring tank (1) is fixedly connected with a heat-insulating cylinder (2), and a heating pipe (15) is arranged inside the heat-insulating cylinder (2), and a controller (9) is installed on the outer side of the heat-insulating cylinder (2); A symmetrically arranged connecting column (3) is installed on the top of the stirring tank (1), and a top plate (4) is fixedly connected to the top of the connecting column (3), a stirring motor (5) is fixedly connected to the center of the top plate (4), a stirring shaft (6) is fixedly connected to the end of the main shaft of the stirring motor (5), and evenly distributed connecting plates (12) and scrapers (14) are fixedly connected to the outside of the stirring shaft (6), and the other end of the connecting plate (12) is fixedly connected to a stirring plate (13); A gas processing mechanism (8) is also installed above the top plate (4), and the bottom of the gas processing mechanism (8) is connected to a top cover (7), and the top cover (7) is installed above the stirring tank (1).
2. An asphalt mixing device according to claim 1, characterized in that: The surface of the stirring plate (13) is provided with evenly distributed through holes.
3. The asphalt mixing device according to claim 1, characterized in that: The scraper (14) is arranged in an inclined manner, and the side of the scraper (14) facing the inner wall of the stirring tank (1) is arranged in an arc surface.
4. The asphalt mixing device according to claim 1, characterized in that: The scrapers (14) are provided in two groups, and the scrapers (14) are arranged front to back, and the side of the scrapers (14) facing the inner wall of the stirring tank (1) is arranged in close contact with the stirring tank (1).
5. The asphalt mixing device according to claim 1, characterized in that: The heating tube (15) is arranged in an up-and-down spiral.
6. The asphalt mixing device according to claim 1, characterized in that: The gas processing mechanism (8) comprises a processing frame (801), an air pump (802) and a hose (803); the outer side of the processing frame (801) is fixedly connected to the top plate (4); the inside of the processing frame (801) is fixedly connected to the air pump (802); the input end of the air pump (802) is connected to the hose (803), and the other end of the hose (803) is connected to the top cover (7); the output end of the air pump (802) is connected to a connecting pipe (804).
7. An asphalt mixing device according to claim 6, characterized in that: A horizontally arranged activated carbon plate net (806) is fixedly connected to the interior of the processing frame (801), and a drain plug (807) is installed on the outside of the processing frame (801).
8. The asphalt mixing device according to claim 6, characterized in that: A one-way valve (805) is installed on the outer side of the connecting pipe (804).