Gradient overflow device of condensation dropwise adding high-position reaction tank

By designing the sealing sleeve and limiting mechanism in the gradient overflow device of the condensation droplet addition high-position reaction tank, the overflow problem caused by the damage to the pilot valve core pressure spring is solved, and the stability of the internal pressure of the device and the effective control of overflow is achieved.

CN222658624UActive Publication Date: 2025-03-25JIANGSU TUOQIU AGRI CHEM CO LTD
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Patent Information

Application Number
CN202420901677.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-28
Publication Date
2025-03-25
Estimated Expiration
2034-04-28

AI Technical Summary

Technical Problem

In the existing gradient overflow device of the condensation droplet plus high-position reaction tank, the pressure spring of the pilot valve core is easily damaged by the solution after a long time of use, resulting in a difficult pressure to maintain, making it difficult to push the pilot plunger, the overflow port cannot be sealed, and the overflow is expanded.

Method used

A device including an oil inlet, an oil outlet and an overflow port is designed. A sealing sleeve and a limiting mechanism are provided inside the body. The limiting mechanism includes a limiting rod, a limiting column, a valve core and a valve plug. Through the cooperation of bolts and sealing blocks, the overflow port is sealed and opened to ensure stable overflow of the solution.

Benefits of technology

It effectively solves the overflow problem caused by the damage to the pilot valve core pressure spring, ensures the stability of the internal pressure and the control of the overflow, and avoids the expansion of the overflow.

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Abstract

The utility model discloses a gradient overflow device for a condensation dropwise adding high-position reaction tank, which belongs to the technical field of gradient overflow of reaction tanks, and is characterized by comprising a device body, an oil inlet, an oil outlet and an overflow port are arranged in the device body, and sealing sleeves are fixedly connected in the oil inlet, the oil outlet and the overflow port. A limiting mechanism is arranged in the overflow port, and a bolt is arranged at the top of the overflow port; the problems that when most existing gradient overflow devices of the condensation dropwise adding high-position reaction tank control the liquid level of a solution in the condensation dropwise adding high-position reaction tank through a pilot valve element, a pressure spring of the pilot valve element is prone to being damaged by the solution in the condensation dropwise adding high-position reaction tank after being used for a long time, so that the pressure spring is not prone to stretching out and drawing back; and when the pressure in the cavity reaches a critical point, the pilot plunger is difficult to push, and when the pressure in the cavity is reduced, the pilot plunger is difficult to seal the overflow port, so that the overflow is expanded, and the like.
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Description

Technical Field

[0001] The utility model relates to the technical field of gradient overflow of reaction tanks, in particular to a gradient overflow device of a condensation drop addition high-position reaction tank. Background Art

[0002] The condensation droplet high-level reaction tank generally uses the method of adding the solution from the high-level tank to the reaction tank for chemical reaction. For reaction control, the solution in the high-level tank is maintained at a certain height through the condensation droplet high-level reaction tank gradient overflow device to control the flow rate and stability of the liquid in the overflow tank.

[0003] At present, a Chinese patent with announcement number CN209034357U discloses a gradient overflow device for an acid neutralization high-position reaction tank, characterized in that it includes a neutralization reaction tank, wherein there are three neutralization reaction tanks in total, the three neutralization reaction tanks are arranged side by side, and the vertical heights of the three arranged neutralization reaction tanks are gradually reduced. A cross-intersecting bracket is arranged on the top of each neutralization reaction tank, and a stirring shaft perpendicular to the bracket is arranged at the intersection of the bracket. The stirring shaft is provided with upper and lower layers of stirring blades parallel to each other. Two adjacent neutralization reaction tanks are connected together by an overflow trough, and an overflow port is arranged at the corresponding position of the neutralization reaction tank. A liquid outlet pipe is arranged on the neutralization reaction tank arranged at the end of the process flow.

[0004] Most of the existing condensation dripping high-position reaction tank gradient overflow devices control the liquid level of the internal solution of the condensation dripping high-position reaction tank through a pilot valve core. The pressure spring of the pilot valve core is easily damaged by the internal solution of the condensation dripping high-position reaction tank after long-term use, making it difficult for the pressure spring to expand and contract, making it difficult to push the pilot plunger when the pressure in the cavity reaches the critical point, and when the pressure in the cavity becomes smaller, it is difficult for the pilot plunger to seal the overflow port, thereby expanding the overflow. Utility Model Content

[0005] The utility model provides a gradient overflow device for a condensation dripping high-position reaction tank, aiming to solve the problem that when most existing gradient overflow devices for condensation dripping high-position reaction tanks control the liquid level of the solution inside the condensation dripping high-position reaction tank through a pilot valve core, the pressure spring of the pilot valve core is easily damaged by the solution inside the condensation dripping high-position reaction tank after long-term use, so that the pressure spring is not easy to expand and contract, and it is not easy to push the pilot plunger when the pressure in the cavity reaches the critical point, and when the pressure in the cavity becomes smaller, it is difficult for the pilot plunger to seal the overflow port, thereby expanding the overflow.

[0006] The utility model is implemented as follows: a condensation dripping high-position reaction tank gradient overflow device comprises a device body, wherein an oil inlet, an oil outlet and an overflow port are provided inside the device body, a sealing sleeve is fixedly connected inside the oil inlet, inside the oil outlet and inside the overflow port, a limiting mechanism is provided inside the overflow port, and a bolt is provided on the top of the overflow port;

[0007] The limiting mechanism includes a limiting rod, a limiting column, a valve core and a valve plug. The bottom of the limiting rod passes through the limiting column and extends to the interior of the valve core. The bottom of the limiting column is fixedly connected to the top of the valve core. The bottom of the valve core is fixedly connected to the top of the valve plug.

[0008] In order to facilitate the movement of the limit rod, as a preferred condensation dripping high-level reaction tank gradient overflow device of the utility model, the surface of the limit rod is fixedly connected with a connecting sleeve and a limit sleeve, the surface of the connecting sleeve is connected to the internal thread of the valve core, and the surface of the limit sleeve is in contact with the interior of the limit column.

[0009] In order to achieve the effect of driving the sealing block to move, as a preferred condensation dripping high-position reaction tank gradient overflow device of the utility model, the bottom of the bolt surface is rotatably connected to a rotating shaft, the surface of the rotating shaft is fixedly connected to the sealing block, and the surface of the sealing block is in close contact with the inner wall of the overflow port.

[0010] In order to achieve the effect of limiting the valve plug, as a preferred condensation dripping high-position reaction tank gradient overflow device of the utility model, the bottom of the sealing block is fixedly connected with a first spring, and the bottom of the first spring is fixedly connected to the top of the valve plug.

[0011] In order to achieve the effect of moving the bolt, as a preferred condensation dripping high-position reaction tank gradient overflow device of the utility model, the top of the bolt surface is fixedly connected with a one-way bearing, and the surface of the one-way bearing is rotatably connected with a handle.

[0012] In order to achieve the effect of fixing the rotating block, as a preferred condensation dripping high-position reaction tank gradient overflow device of the utility model, the top of the limiting rod passes through the bolt and extends to the top of the bolt, the top of the limiting rod is fixedly connected to the rotating block, and two limiting grooves are provided on the surface of the rotating block.

[0013] In order to achieve the effect of driving the rotating block to rotate, as a preferred condensation dripping high-position reaction tank gradient overflow device of the utility model, a limiting frame is provided on the top of the handle, and two limiting blocks are fixedly connected to the surface of the inner wall of the limiting frame, and the limiting block extends to the interior of the limiting groove on one side close to the limiting groove and contacts with the interior of the limiting groove.

[0014] In order to achieve the effect of sealing the oil inlet, as a preferred condensation dripping high-position reaction tank gradient overflow device of the utility model, a second spring is arranged inside the oil outlet, and a pressure plug is fixedly connected to the left side of the second spring.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] The condensation dripping high-position reaction tank gradient overflow device can make the sealing sleeve seal by fixing the inside of the oil inlet, the inside of the oil outlet and the inside of the overflow port with the surface of the sealing sleeve, thereby maintaining the pressure inside the device body, allowing the solution to move through the oil inlet to the oil outlet for removal; when the pressure inside the device body reaches a certain level, the limit rod is moved inside the limit column through the bolt, thereby driving the valve core to move inside the overflow port, and the valve core drives the valve plug to move, thereby canceling the seal of the overflow port, thereby facilitating the excess solution to flow out through the overflow port, and solving the problem that the pressure spring of the pilot valve core is easily damaged by the solution inside the condensation dripping high-position reaction tank after long-term use when most existing condensation dripping high-position reaction tank gradient overflow devices control the liquid level of the solution inside the condensation dripping high-position reaction tank through the pilot valve core, making it difficult for the pressure spring to expand and contract, making it difficult to push the pilot plunger when the pressure in the cavity reaches the critical point, and when the pressure in the cavity becomes smaller, it is difficult for the pilot plunger to seal the overflow port, thereby expanding the overflow. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is the overall structure diagram of the condensation dripping high-position reaction tank gradient overflow device of the utility model;

[0018] Figure 2 It is a schematic diagram of the internal three-dimensional structure of the device body in the utility model;

[0019] Figure 3 It is a three-dimensional connection schematic diagram of the limiting mechanism in the utility model x;

[0020] Figure 4 It is a schematic diagram of the three-dimensional connection between the limit rod and the rotating block in the utility model;

[0021] Figure 5 It is a schematic diagram of the three-dimensional connection between the limit frame and the handle in the utility model.

[0022] In the figure, 1. device body; 2. handle; 3. bolt; 4. rotating block; 5. sealing sleeve; 6. limiting mechanism; 601. limiting rod; 602. limiting column; 603. valve core; 604. valve plug; 7. first spring; 8. sealing block; 9. limiting groove; 10. limiting frame; 11. overflow port; 12. oil inlet; 13. oil outlet; 14. pressure plug; 15. second spring; 16. limiting block; 17. connecting sleeve; 18. limiting sleeve; 19. rotating shaft; 20. one-way bearing. DETAILED DESCRIPTION

[0023] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0024] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, in the description of the present invention, "multiple" means two or more, unless otherwise clearly and specifically defined.

[0025] See also Figure 1-5 The utility model provides a technical solution: a condensation drop addition high-position reaction tank gradient overflow device, comprising a device body 1, the device body 1 is provided with an oil inlet 12, an oil outlet 13 and an overflow port 11, the inside of the oil inlet 12, the inside of the oil outlet 13 and the inside of the overflow port 11 are all fixedly connected with a sealing sleeve 5, a limiting mechanism 6 is provided inside the overflow port 11, and a bolt 3 is provided at the top of the overflow port 11;

[0026] The limiting mechanism 6 includes a limiting rod 601, a limiting column 602, a valve core 603 and a valve plug 604. The bottom of the limiting rod 601 passes through the limiting column 602 and extends to the interior of the valve core 603. The bottom of the limiting column 602 is fixedly connected to the top of the valve core 603. The bottom of the valve core 603 is fixedly connected to the top of the valve plug 604.

[0027] In this embodiment: the interior of the oil inlet 12, the interior of the oil outlet 13 and the interior of the overflow port 11 are fixedly connected to the surface of the sealing sleeve 5, so that the sealing sleeve 5 can be sealed, thereby maintaining the pressure inside the device body 1, allowing the solution to move through the oil inlet 12 to the oil outlet 13 and move out. When the internal pressure of the device body 1 reaches a certain level, the limit rod 601 is moved inside the limit column 602 through the bolt 3, thereby driving the valve core 603 to move inside the overflow port 11, and the valve core 603 drives the valve plug 604 to move, thereby canceling the seal of the overflow port 11, thereby facilitating the excess solution to flow out through the overflow port 11.

[0028] As a technical optimization solution of the utility model, the surface of the limit rod 601 is fixedly connected with a connecting sleeve 17 and a limit sleeve 18, the surface of the connecting sleeve 17 is connected to the internal thread of the valve core 603, and the surface of the limit sleeve 18 contacts the inside of the limit column 602.

[0029] In this embodiment, by connecting the surface of the connecting sleeve 17 with the internal thread of the valve core 603, the limiting rod 601 can be easily moved through the connecting sleeve 17, thereby achieving the effect of facilitating the movement of the limiting rod 601.

[0030] As a technical optimization solution of the utility model, the bottom of the surface of the bolt 3 is rotatably connected to a rotating shaft 19, the surface of the rotating shaft 19 is fixedly connected to a sealing block 8, and the surface of the sealing block 8 is in close contact with the inner wall of the overflow port 11.

[0031] In this embodiment, by making the surface of the rotating shaft 19 fixedly connected to the inside of the sealing block 8, the bolt 3 can drive the sealing block 8 to move through the rotating shaft 19, thereby achieving the effect of driving the sealing block 8 to move.

[0032] As a technical optimization solution of the present invention, the bottom of the sealing block 8 is fixedly connected to the first spring 7 , and the bottom of the first spring 7 is fixedly connected to the top of the valve plug 604 .

[0033] In this embodiment, by fixing the bottom of the first spring 7 to the top of the valve plug 604 , the first spring 7 can limit the valve plug 604 , thereby achieving the effect of limiting the valve plug 604 .

[0034] As a technical optimization solution of the utility model, a one-way bearing 20 is fixedly connected to the top of the surface of the bolt 3, and a handle 2 is rotatably connected to the surface of the one-way bearing 20.

[0035] In this embodiment, by rotating the inside of the handle 2 and the inside of the one-way bearing 20 , the handle 2 can drive the bolt 3 to move inside the device body 1 through the one-way bearing 20 , thereby achieving the effect of moving the bolt 3 .

[0036] As a technical optimization solution of the utility model, the top of the limiting rod 601 passes through the bolt 3 and extends to the top of the bolt 3. The top of the limiting rod 601 is fixedly connected to the rotating block 4, and two limiting grooves 9 are provided on the surface of the rotating block 4.

[0037] In this embodiment, by fixing the bottom of the rotating block 4 with the top of the limiting rod 601 , the limiting rod 601 can fix and support the rotating block 4 , thereby achieving the effect of fixing the rotating block 4 .

[0038] As a technical optimization solution of the utility model, a limiting frame 10 is provided on the top of the handle 2, and two limiting blocks 16 are fixedly connected to the surface of the inner wall of the limiting frame 10. The limiting blocks 16 extend from one side close to the limiting groove 9 to the inside of the limiting groove 9 and contact the inside of the limiting groove 9.

[0039] In this embodiment, by making the surface of the limiting block 16 contact with the inside of the limiting groove 9, the handle 2 can drive the rotating block 4 to rotate through the limiting frame 10, thereby achieving the effect of driving the rotating block 4 to rotate.

[0040] As a technical optimization solution of the present utility model, a second spring 15 is arranged inside the oil outlet 13 , and a pressure plug 14 is fixedly connected to the left side of the second spring 15 .

[0041] In this embodiment, by fixing the right side of the pressure plug 14 to the left side of the second spring 15 , the pressure plug 14 can seal the oil inlet 12 through the second spring 15 , thereby achieving the effect of sealing the oil inlet 12 .

[0042] Working principle: First, the sealing sleeve 5 is used to seal the inside of the oil inlet 12, the inside of the oil outlet 13 and the inside of the overflow port 11 respectively, so as to maintain the pressure inside the device body 1, so that the solution passes through the oil inlet 12 and pushes the pressure plug 14 to compress the second spring 15, and can be moved out through the oil outlet 13. When the internal pressure of the device body 1 reaches a certain level, the handle 2 is turned to drive the bolt 3 to move through the one-way bearing 20, so that the bolt 3 drives the sealing block 8 to move, and the sealing block 8 drives the valve plug 604 to move upward through the first spring 7. When the first spring 7 is damaged, the limit block 16 is moved inside the handle 2, thereby driving the limit block 16 to move to the inside of the limit groove 9, so as to facilitate the rotation of the rotating block 4, that is, the rotating block 4 drives the connecting sleeve 17 to rotate through the limit rod 601. The valve plug 604 moves upward through the valve core 603, thereby canceling the seal of the overflow port 11, and the limiting rod 601 moves inside the limiting column 602 through the bolt 3, thereby canceling the seal of the overflow port 11, thereby achieving the effect of facilitating the auxiliary excess solution to flow out through the overflow port 11, and solving the problem that most of the existing condensation dripping high-position reaction tank gradient overflow devices control the liquid level of the internal solution of the condensation dripping high-position reaction tank through the pilot valve core 603. The pressure spring of the pilot valve core 603 is easily damaged by the internal solution of the condensation dripping high-position reaction tank after long-term use, making the pressure spring difficult to expand and contract, making it difficult to push the pilot plunger when the pressure in the cavity reaches the critical point, and when the pressure in the cavity becomes smaller, it is difficult for the pilot plunger to seal the overflow port 11, thereby expanding the overflow problem.

[0043] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A condensation dripping high-position reaction tank gradient overflow device, comprising a device body (1), characterized in that: An oil inlet (12), an oil outlet (13) and an overflow port (11) are provided inside the device body (1); a sealing sleeve (5) is fixedly connected to the inside of the oil inlet (12), the inside of the oil outlet (13) and the inside of the overflow port (11); a limiting mechanism (6) is provided inside the overflow port (11); and a bolt (3) is provided at the top of the overflow port (11); The limiting mechanism (6) comprises a limiting rod (601), a limiting column (602), a valve core (603) and a valve plug (604); the bottom of the limiting rod (601) passes through the limiting column (602) and extends to the interior of the valve core (603); the bottom of the limiting column (602) is fixedly connected to the top of the valve core (603); and the bottom of the valve core (603) is fixedly connected to the top of the valve plug (604).

2. A condensation dripping high-position reaction tank gradient overflow device according to claim 1, characterized in that: The surface of the limiting rod (601) is fixedly connected with a connecting sleeve (17) and a limiting sleeve (18); the surface of the connecting sleeve (17) is threadedly connected to the interior of the valve core (603); and the surface of the limiting sleeve (18) is in contact with the interior of the limiting column (602).

3. A condensation dripping high-position reaction tank gradient overflow device according to claim 1, characterized in that: The bottom of the surface of the bolt (3) is rotatably connected to a rotating shaft (19), the surface of the rotating shaft (19) is fixedly connected to a sealing block (8), and the surface of the sealing block (8) is in close contact with the inner wall of the overflow port (11).

4. A condensation dripping high-position reaction tank gradient overflow device according to claim 3, characterized in that: The bottom of the sealing block (8) is fixedly connected to a first spring (7), and the bottom of the first spring (7) is fixedly connected to the top of the valve plug (604).

5. A condensation dripping high-position reaction tank gradient overflow device according to claim 1, characterized in that: A one-way bearing (20) is fixedly connected to the top of the surface of the bolt (3), and a handle (2) is rotatably connected to the surface of the one-way bearing (20).

6. A condensation dripping high-position reaction tank gradient overflow device according to claim 1, characterized in that: The top of the limiting rod (601) passes through the bolt (3) and extends to the top of the bolt (3); the top of the limiting rod (601) is fixedly connected to a rotating block (4); and two limiting grooves (9) are provided on the surface of the rotating block (4).

7. A condensation dripping high-position reaction tank gradient overflow device according to claim 5, characterized in that: A limiting frame (10) is arranged on the top of the handle (2), and two limiting blocks (16) are fixedly connected to the surface of the inner wall of the limiting frame (10), and the limiting blocks (16) extend to the inside of the limiting groove (9) on one side close to the limiting groove (9) and contact the inside of the limiting groove (9).

8. A condensation dripping high-position reaction tank gradient overflow device according to claim 1, characterized in that: A second spring (15) is arranged inside the oil outlet (13), and a pressure plug (14) is fixedly connected to the left side of the second spring (15).

Citation Information

Patent Citations

  • Gradient overflow device of acid neutralization high-level reaction tank

    CN209034357U