Sodium stannate preparation device
By designing a sodium stannate preparation device containing filter mesh, rotary rod, spray head and other components, the impurity residue problem caused by uneven distribution and insufficient mixing of raw materials is solved, and the efficient purity and cleaning of the crystal surface are achieved. The purity and quality of the product are significantly improved.
Patent Information
- Application Number
- CN202420567316.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-22
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-03-22
AI Technical Summary
During the preparation process of existing sodium stannate, the uneven distribution and insufficient mixing of raw materials lead to the residue of organic impurities and pigments, affecting the purity of the sodium stannate solution and subsequent crystallization process, resulting in a decrease in product uniformity and stability.
A sodium stannate preparation device is designed, including a first preparation box and a second preparation box arranged in parallel, using the first filter mesh, rotary rod, motor, connecting rod, scraper, screen mesh and spray head to ensure that the raw materials are evenly distributed in water, promote sufficient reaction, and improve the purity of the product through activated carbon adsorption and spray cleaning.
The uniform distribution of raw materials in water and efficient mixing reaction is achieved, and the sodium stannate solution is quickly generated, which significantly improves the purity of the solution, ensures the clean and wet state of the crystal surface, thereby improving the purity and quality of the product.
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Figure CN222658635U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of sodium stannate preparation, in particular to a sodium stannate preparation device. Background Art
[0002] In the production process of sodium stannate, the uniform distribution of raw materials and efficient mixing reaction are indeed the key links to ensure product quality and production efficiency. If the raw materials and water cannot be fully mixed, it will cause a variety of problems;
[0003] First, insufficient mixing will result in the inability to effectively remove organic impurities and pigments in the raw materials. These impurities and pigments not only affect the purity of the sodium stannate solution, but may also have adverse effects on the subsequent crystallization process, such as affecting the growth and morphology of the crystals.
[0004] Secondly, the uneven distribution of raw materials will affect the synthesis reaction of sodium stannate, which may lead to inconsistent reaction rates, excessively high or low local concentrations, and thus affect the uniformity and stability of the final product;
[0005] In addition, if there are impurities on the surface of the prepared sodium stannate crystals, it will not only reduce the purity of the product, but may also affect its performance in subsequent applications. Utility Model Content
[0006] The utility model provides a sodium stannate preparation device, aiming to solve the problems that insufficient mixing in the existing sodium stannate preparation may lead to organic impurities and pigment residues in the raw materials, affect the purity of the sodium stannate solution and the subsequent crystallization process, and may affect the growth and morphology of the crystals; the uneven distribution of the raw materials may affect the synthesis reaction, resulting in decreased uniformity and stability of the product; and the impurities attached to the surface of the crystal may reduce the purity of the product and affect its subsequent application performance.
[0007] The utility model is implemented as follows: a sodium stannate preparation device comprises a first preparation box and a second preparation box which are arranged in parallel, wherein a first preparation chamber is provided in the first preparation box; a first filter screen is arranged on the inner wall of the first preparation chamber; a first rotating rod which rotates between the first filter screen and the top side of the first preparation chamber; a first motor is arranged on the top of the first preparation box, wherein the output end of the first motor is fixedly connected with the end key of the first rotating rod; a plurality of connecting rods are arranged on both sides of the first rotating rod; a same scraper is arranged on the outer sides of a plurality of the connecting rods on each side; a vertical plate is arranged below the first filter screen and connected to the bottom side of the first preparation chamber, an inclined screen screen is arranged between the vertical plate and the first preparation chamber, and a slag discharge port is arranged between the vertical plate and the inner wall on the other side of the first preparation chamber.
[0008] Preferably, a second preparation chamber is provided in the second preparation box, a connecting ring is provided in the second preparation chamber, a screening cylinder is rotatably fitted between the connecting ring and the top side of the second preparation chamber, a second motor is provided on the top of the second preparation box, and an output end of the second motor is fixedly connected to an end key of the screening cylinder.
[0009] Preferably, a flow guide pipe communicating with the second preparation chamber is disposed above the second preparation box, and the flow guide pipe extends to the top of the screening cylinder and is connected to a spray head.
[0010] Preferably, a feeding port is provided on the top of the first preparation box, and a sealing cover is hinged on the feeding port.
[0011] Preferably, a heating block and a temperature sensor are disposed at the upper portion of the first preparation chamber and the second preparation chamber, and a display screen electrically connected to the temperature sensor is disposed on the outer side of the first preparation box and the second preparation box.
[0012] Preferably, a water pump is provided between the first preparation box and the second preparation box, the water inlet end of the water pump is connected to the lower position of the first preparation chamber through a water pipe, the discharge end of the water pump is connected to the upper position of the second preparation chamber through a water pipe, and the water pipe extends to the upper part of the screening cylinder.
[0013] Preferably, a liquid discharge port is provided at the lower portion of the second preparation box, and the liquid discharge port is connected to a material guide pipe.
[0014] Compared with the prior art, the embodiments of the present application have the following beneficial effects:
[0015] First, the device ensures that the raw materials are evenly distributed in the water and promotes full reaction between the raw materials and water. This efficient mixing and reaction process helps to quickly generate sodium stannate solution. During the reaction, adding activated carbon to the solution is a key step. The activated carbon is in full contact with the solution, thereby effectively adsorbing organic impurities and pigments in the solution to obtain a purer solution. The improvement of purity is crucial for subsequent processing and product quality.
[0016] Second, the design of the spray head allows water to evenly cover the surface of the formed sodium stannate crystals in the form of fine droplets. This uniform spraying method can not only effectively clean impurities attached to the crystal surface, but also help maintain the wet state of the crystal surface, promoting a more complete cleaning effect. Through spray cleaning, the preparation process has been further optimized, and the purity and quality of the product have been significantly improved. This step not only ensures the purity of the final product, but also improves the efficiency and reliability of the entire preparation process. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0018] Figure 2 It is a front structural schematic diagram of the utility model;
[0019] Figure 3 It is a front view of the utility model;
[0020] Figure 4 It is a schematic diagram of the connection structure between the first filter screen and the first rotating rod of the utility model;
[0021] Figure 5 It is a schematic diagram of the screening cylinder structure of the utility model;
[0022] In the figure: 1. first preparation box; 2. second preparation box; 3. first filter screen; 4. first rotating rod; 5. first motor; 6. connecting rod; 7. scraper; 8. vertical plate; 9. screen; 10. slag discharge port; 11. connecting ring; 12. screening cylinder; 13. second motor; 14. guide pipe; 15. spray head; 16. feeding port; 17. sealing cover; 18. water pipe; 19. heating block; 20. temperature sensor; 21. display screen; 22. water pump; 23. discharge port; 24. guide pipe. DETAILED DESCRIPTION
[0023] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by technicians in the technical field of this application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned drawings are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of this application or the above-mentioned drawings are used to distinguish different objects, not to describe a specific order.
[0024] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0025] The present invention provides a sodium stannate preparation device, such as Figure 1-5As shown, it includes a first preparation box 1 and a second preparation box 2 arranged in parallel, wherein the first preparation box 1 is provided with a first preparation cavity; a first filter screen 3 arranged on the inner wall of the first preparation cavity; a first rotating rod 4 rotating between the first filter screen 3 and the top side of the first preparation cavity; a first motor 5 arranged on the top of the first preparation box 1, wherein the output end of the first motor 5 is fixedly connected with the end key of the first rotating rod 4; a plurality of connecting rods 6 arranged on both sides of the first rotating rod 4; a same scraper 7 is arranged on the outer side of a plurality of connecting rods 6 on each side; a vertical plate 8 arranged below the first filter screen 3 and connected to the bottom side of the first preparation cavity, an inclined screen screen 9 is arranged between the vertical plate 8 and the first preparation cavity, and a slag discharge port 10 is provided between the vertical plate 8 and the inner wall on the other side of the first preparation cavity.
[0026] It should be noted that insufficient mixing in the existing preparation of sodium stannate will lead to residual organic impurities and pigments in the raw materials, affecting the purity of the sodium stannate solution and the subsequent crystallization process, which may affect the crystal growth and morphology. The uneven distribution of the raw materials will affect the synthesis reaction, resulting in a decrease in product uniformity and stability. Impurities attached to the surface of the crystal will reduce the purity of the product and affect its subsequent application performance. This solution ensures that the raw materials are evenly distributed and efficiently mixed in water to quickly generate a sodium stannate solution. At the same time, the addition of activated carbon effectively adsorbs organic impurities and pigments in the solution and improves the purity. The design of the spray head 15 realizes uniform cleaning of the sodium stannate crystals, removes surface impurities, maintains a wet state, and further improves the purity and quality of the product. These design features jointly optimize the preparation process, improve efficiency and reliability, and ensure the purity and quality of the final product.
[0027] Specifically, in this embodiment, this scheme mainly includes a first preparation box 1 and a second preparation box 2 which are arranged in parallel, and a first preparation chamber is opened in the first preparation box 1; firstly, a raw material containing tin element, such as tin block, tin salt, etc., and an appropriate amount of water are added into the first preparation chamber of the first preparation box 1, and the raw material begins to dissolve or undergoes a preliminary reaction under the action of water to form a solution containing tin element; the first motor 5 is started, and the motor drives the first rotating rod 4 to rotate, and the connecting rods 6 on both sides of the first rotating rod 4 rotate accordingly, and the scraper 7 on the outer side of the connecting rod 6 rotates close to the inner wall of the first filter screen 3, and the scraper 7 not only scrapes off the raw material adhering to the inner wall of the first preparation chamber, but also plays a stirring role to ensure that the raw material is evenly distributed in the water, and the stirring and rotating actions promote the full reaction between the raw material and water to generate a sodium stannate solution;
[0028] After a certain amount of activated carbon is added into the first preparation chamber, the purpose of continuing stirring is to allow the activated carbon to fully contact with the solution, thereby effectively absorbing organic impurities and pigments in the solution to obtain a purer solution;
[0029] The sodium stannate solution to be generated passes through the first filter 3; the first filter 3 intercepts solid impurities in the solution and only allows clear sodium stannate solution to pass; the solid impurities are intercepted on the first filter 3, and the filtered solution continues to flow to the next stage; the sodium stannate solution preliminarily filtered by the first filter 3 flows onto the inclined screen 9 and flows downward. The design of the screen 9 can remove smaller impurity particles in the solution. These particles may be incompletely reacted raw materials, reaction by-products or other insoluble substances. The impurity particles on the screen 9 are intercepted and discharged through the slag discharge port 10.
[0030] In a further preferred embodiment of the present invention, Figure 5 As shown, the second preparation box 2 is provided with a
[0031] A second preparation chamber is provided with a connecting ring 11 in the second preparation chamber, a screening cylinder 12 is rotatably matched between the connecting ring 11 and the top side of the second preparation chamber, a second motor 13 is provided on the top of the second preparation box 2, and the output end of the second motor 13 is fixedly connected with the end key of the screening cylinder 12.
[0032] In this embodiment, the connecting ring 11 is an annular structure fixed inside the second preparation chamber, which is used to support and fix the screening cylinder 12. When the second motor 13 is started, it will drive the screening cylinder 12 to rotate in the second preparation chamber through a key connection. The rotation of the screening cylinder 12 can help the material to achieve the purpose of screening or separation.
[0033] In a further preferred embodiment of the present invention, Figure 2 As shown, a flow guide pipe 14 communicating with the second preparation chamber is disposed above the second preparation box 2 , and the flow guide pipe 14 extends to the top of the screening cylinder 12 and is connected to a spray head 15 .
[0034] In this embodiment, the guide tube 14 is connected to an external water source, and its function is to transport water from the external water source to the spray head 15, and the water is evenly sprayed onto the formed sodium stannate crystals. The design of the spray head 15 enables the water to evenly cover the surface of the crystal in the form of fine droplets, thereby achieving effective cleaning to remove impurities, unreacted materials or other unnecessary substances attached to the surface, thereby improving the purity of the product.
[0035] In a further preferred embodiment of the present invention, Figure 1-3 As shown, a feeding port 16 is provided on the top of the first preparation box 1 , and a sealing cover 17 is hinged on the feeding port 16 .
[0036] In this embodiment, the feed port is an inlet for adding raw materials or water into the preparation box or reactor, so that the operator can easily add the required raw materials or water to the preparation process, thereby ensuring the continuity and stability of the production process. The main function of the sealing cover 17 is to ensure that the feed port 16 can remain closed when not in use to prevent the materials in the preparation box from being disturbed or contaminated by the external environment.
[0037] In a further preferred embodiment of the present invention, Figure 2 As shown, a heating block 19 and a temperature sensor 20 are disposed at the upper positions of the first preparation chamber and the second preparation chamber, and a display screen 21 electrically connected to the temperature sensor 20 is disposed on the outer sides of the first preparation box 1 and the second preparation box 2.
[0038] In this embodiment, the heating blocks 19 of the first preparation chamber and the second preparation chamber respectively assume different functions. In the first preparation chamber, the heating block 19 is mainly used to heat and concentrate the sodium stannate solution. By heating, the water in the solution gradually evaporates, so that the concentration of sodium stannate gradually increases, thereby achieving the purpose of concentration.
[0039] The heating block 19 of the second preparation chamber is used to perform a crystallization operation on the sodium stannate solution. When the concentration of the sodium stannate solution reaches a certain level, the sodium stannate in the solution begins to crystallize through the heat provided by the heating block 19. During the crystallization process, the heating block 19 continuously provides heat to help maintain the temperature of the solution and promote the growth and precipitation of sodium stannate crystals.
[0040] The temperature sensor (PT100) 20 sends the detected real-time temperature data to the display screen 21 in the form of an electrical signal. The operator can understand the current temperature status in the preparation chamber by checking the data on the display screen 21, thereby determining whether the heating process is proceeding normally or whether temperature adjustment is required.
[0041] In a further preferred embodiment of the present invention, Figure 2-3 As shown, a water pump 22 is arranged between the first preparation box 1 and the second preparation box 2, the water inlet end of the water pump 22 is connected to the lower position of the first preparation chamber through a water pipe 18, and the discharge end of the water pump 22 is connected to the upper position of the second preparation chamber through a water pipe 18, and the water pipe 18 extends to the upper part of the screening cylinder 12.
[0042] In this embodiment, the water pump 22 pumps the pure sodium stannate solution in the first preparation chamber into the second preparation chamber, which can achieve accurate feeding of the pure sodium stannate solution into the screening cylinder 12, thereby improving the efficiency of the production process and the product quality.
[0043] In a further preferred embodiment of the present invention, Figure 1-3As shown, a liquid discharge port 23 is provided at the lower position of the second preparation box 2 , and a material guide pipe 24 is connected to the liquid discharge port 23 .
[0044] In this embodiment, after the preparation process is completed, the liquid discharge port 23 and the material guide pipe 24 can be used to discharge the remaining solution or cleaning water to facilitate cleaning and maintenance of the equipment.
[0045] Working principle: When the device is used, raw materials containing tin elements, such as tin blocks, tin salts, etc., and an appropriate amount of water are added to the first preparation chamber of the first preparation box 1. Under the action of water, the raw materials begin to dissolve or undergo a preliminary reaction to form a solution containing tin elements. The first motor 5 is started, and the motor drives the first rotating rod 4 to rotate; the connecting rods 6 on both sides of the first rotating rod 4 rotate accordingly, and the scraper 7 on the outside of the connecting rod 6 rotates close to the inner wall of the first filter screen 3; the scraper 7 not only scrapes off the raw materials adhering to the inner wall of the first preparation chamber, but also plays a stirring role to ensure that the raw materials are evenly distributed in the water; the stirring and rotating actions promote the full reaction between the raw materials and water to generate a sodium stannate solution;
[0046] The heating block 19 in the first preparation chamber heats and concentrates the sodium stannate solution. By heating, the water in the solution gradually evaporates, so that the concentration of the sodium stannate gradually increases, thereby achieving the purpose of concentration. After uniform stirring, a certain amount of activated carbon is added to the first preparation chamber, and stirring is continued to allow the activated carbon to fully contact with the solution, thereby effectively absorbing organic impurities and pigments in the solution to obtain a purer solution;
[0047] After stirring and activated carbon adsorption, the generated sodium stannate solution passes through the first filter 3, which intercepts solid impurities in the solution and only allows clear sodium stannate solution to pass through. The solid impurities are intercepted on the first filter 3, and the filtered solution continues to flow to the next stage. The sodium stannate solution preliminarily filtered by the first filter 3 flows to the inclined screen 9. The design of the screen 9 can remove smaller impurity particles in the solution. These particles may be incompletely reacted raw materials, reaction by-products or other insoluble substances. The impurity particles on the screen 9 are intercepted and discharged through the slag discharge port 10;
[0048] The water pump 22 pumps the pure sodium stannate solution in the first preparation chamber into the second preparation chamber. When the second motor 13 is started, the screening cylinder 12 is driven to rotate in the second preparation chamber through a key connection. The rotation of the screening cylinder 12 can help the material to achieve the purpose of screening or separation. The heating block 19 of the second preparation chamber is used to perform a crystallization operation on the sodium stannate solution. When the concentration of the sodium stannate solution reaches a certain level, the sodium stannate in the solution begins to crystallize through the heat provided by the heating block 19. The guide pipe 14 is connected to an external water source, and the water from the external water source is transported to the spray head 15. The water is evenly sprayed onto the formed sodium stannate crystals to achieve effective cleaning and remove impurities attached to the surface.
[0049] After the preparation process is finished, the drain port 23 can be used to discharge the remaining solution or cleaning water, which facilitates the cleaning and maintenance of the equipment and ensures the smooth progress of the next preparation process.
[0050] It should be noted that, for the above-mentioned embodiments, for the sake of simplicity, they are all described as a series of action combinations, but those skilled in the art should know that the utility model is not limited by the described action sequence, because according to the utility model, some steps may be performed in other sequences or simultaneously. Secondly, those skilled in the art should also know that the embodiments described in the specification are all preferred embodiments, and the actions and modules involved are not necessarily required by the utility model.
[0051] In the several embodiments provided in the present application, it should be understood that the disclosed devices can be implemented in other ways. For example, the device embodiments described above are merely schematic, such as the division of the above-mentioned units. There may be other division methods in actual implementation, such as multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or communication connection shown or discussed can be through some interfaces, and the indirect coupling or communication connection between devices or units can be in the form of telecommunication or other forms.
[0052] The units described above as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed on multiple network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.
[0053] The above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit the protection scope of the utility model. Obviously, the described embodiments are only some embodiments of the utility model, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model. Although the utility model has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the utility model according to the circumstances without conflict, without making creative work, so as to obtain different other technical solutions that do not deviate from the concept of the utility model in essence, and these technical solutions also belong to the scope of protection of the utility model.
Claims
1. A sodium stannate preparation device, characterized in that: include: A first preparation box and a second preparation box are arranged in parallel, wherein a first preparation cavity is provided in the first preparation box; A first filter screen disposed on the inner wall of the first preparation chamber; A first rotating rod rotating on the first filter screen and the top side of the first preparation chamber; A first motor is arranged on the top of the first preparation box, wherein the output end of the first motor is fixedly connected to the end key of the first rotating rod; A plurality of connecting rods arranged on both sides of the first rotating rod; The outer sides of several connecting rods on each side are provided with a same scraper; A vertical plate is arranged below the first filter screen and connected to the bottom side of the first preparation chamber, an inclined screen is arranged between the vertical plate and the first preparation chamber, and a slag discharge port is opened between the vertical plate and the inner wall on the other side of the first preparation chamber.
2. The sodium stannate preparation device according to claim 1, characterized in that: A second preparation cavity is provided in the second preparation box, a connecting ring is provided in the second preparation cavity, a screening cylinder is rotatably fitted between the connecting ring and the top side of the second preparation cavity, a second motor is provided on the top of the second preparation box, and an output end of the second motor is fixedly connected to an end key of the screening cylinder.
3. The sodium stannate preparation device according to claim 2, characterized in that: A flow guide pipe communicating with the second preparation chamber is arranged above the second preparation box, and the flow guide pipe extends to the top of the screening cylinder and is connected with a spray head.
4. The sodium stannate preparation device according to claim 1, characterized in that: A feeding port is provided on the top of the first preparation box, and a sealing cover is hinged on the feeding port.
5. The sodium stannate preparation device according to claim 4, characterized in that: A heating block and a temperature sensor are disposed at the upper positions of the first preparation chamber and the second preparation chamber, and a display screen electrically connected to the temperature sensor is disposed at the outer sides of the first preparation box and the second preparation box.
6. The sodium stannate preparation device according to claim 5, characterized in that: A water pump is arranged between the first preparation box and the second preparation box, the water inlet end of the water pump is connected to the lower position of the first preparation chamber through a water pipe, the discharge end of the water pump is connected to the upper position of the second preparation chamber through a water pipe, and the water pipe extends to the upper part of the screening cylinder.
7. The sodium stannate preparation device according to claim 6, characterized in that: A liquid discharge port is provided at the lower portion of the second preparation box, and a material guide pipe is connected to the liquid discharge port.