Pigment yellow 14 synthesis equipment
By introducing technical means of efficient stirring, crushing and quantitative feeding in Huang 14 synthesis equipment, the problems of low stirring rate, long reaction time and difficult to control material quantification in existing equipment are solved, and the production efficiency and quality are significantly improved.
Patent Information
- Application Number
- CN202420657394.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-02
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-04-02
AI Technical Summary
The existing Huang 14 synthesis equipment has a low stirring rate during the production process, resulting in a reduced production efficiency, a long reaction time, and difficult to control the quantitative material, which affects the production quality.
A yellow 14 synthesis device including a first and a second stirring device, a crushing device and a liquid feed port is designed. The first stirring device and the second stirring device can improve the stirring rate; the crushing device crushes the solid material to reduce the reaction time; the liquid feed port ensures the quantity of the material through a peristaltic pump and a flowmeter.
It improves the stirring rate and working efficiency, shortens the reaction time, improves production quality and accuracy, ensures material quantification, and improves the overall production effect.
Smart Images

Figure CN222658640U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pigment production, in particular to a synthesis device for Pigment Yellow 14. Background Art
[0002] Yellow 14 is a common organic pigment that usually appears bright yellow and has good color stability and light resistance. Yellow 14 pigment is widely used in paints, inks, plastics, textiles and other industries for coloring and dyeing. The pigment production process requires a reactor as a reaction device in the pigment production process.
[0003] The current Yellow 14 synthesis equipment has a low stirring rate during the production process, which can easily lead to reduced production efficiency and affect the production progress. Large particle materials react slowly in the equipment, resulting in a long reaction time and reduced production yield. Before production, the amount of material entering cannot be considered, which can easily lead to poor production quality during the production reaction, resulting in low production effect. Therefore, those skilled in the art provide a Pigment Yellow 14 synthesis equipment to solve the problems raised in the above background technology. Utility Model Content
[0004] The purpose of the present utility model is to solve the shortcomings existing in the prior art, and a pigment yellow 14 synthesis equipment is proposed. Through the coordinated use of the first stirring device and the second stirring device, the material inside the reactor body is fully stirred, the stirring rate is increased, thereby improving work efficiency and production progress. The solid material is then crushed by the crushing device, avoiding the problem of slow reaction of large particle materials, reducing the reaction time, thereby improving production quality and production effect. Finally, the amount of liquid entering the reactor body is considered through the liquid feed port, so that the accuracy of the quantitative reaction of the material is improved, and the production reaction process is smoother, thereby improving production effect and accuracy.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a pigment yellow 14 synthesis equipment, comprising a reactor body, a sealing cover, a liquid crystal control panel and three supporting legs, the sealing cover is arranged at the upper end surface of the reactor body, the liquid crystal control panel is arranged at the center of the front end surface of the reactor body, the three supporting legs are respectively arranged in a triangular shape on the lower end surface of the reactor body, a liquid feed port is provided at the center of the upper end surface of the sealing cover, a solid feed port is provided at one side of the center of the upper end surface of the sealing cover, a first stirring device is provided at the other side of the upper end surface of the sealing cover, a plurality of fixers are arranged in a circular pattern on the outer side of the upper end surface of the sealing cover, a sealing ring is provided between the reactor body and the sealing cover, a crushing device is fixedly connected to the center of the upper inner wall of the reactor body at one side, a second stirring device is provided at the center of the lower inner wall of the reactor body at one side, an anti-stick coating is provided on the inner wall of the reactor body, a discharge port is provided at the center of the lower inner wall of the reactor body, and a solenoid valve is provided at the center of the outer wall of the discharge port;
[0006] Through the above technical solution, the coordinated use of the first stirring device and the second stirring device can fully stir the materials inside the reactor body, thereby increasing the stirring rate and thus improving work efficiency and production progress.
[0007] Furthermore, the liquid feed port includes a peristaltic pump, a feed pipe, a flow meter and a one-way valve, the peristaltic pump is arranged at the center of the upper end surface of the sealing cover, the feed pipe is arranged at the center of the upper end surface of the peristaltic pump, the feed pipe sequentially passes through the peristaltic pump and the upper end surface of the sealing cover to the inside of the sealing cover, the flow meter is arranged at the center of one side wall of the feed pipe, and the one-way valve is arranged inside the feed pipe near the upper end;
[0008] Through the above technical solution, the liquid material enters the peristaltic pump through the feed pipe. The peristaltic pump will push the liquid into the reactor body by compression and release. The flow meter will then monitor the flow rate and flow of the liquid material in real time to ensure the accuracy and stability of the liquid material transportation. The one-way valve can effectively prevent the liquid from flowing back or leaking, ensuring the normal operation of the system.
[0009] Furthermore, the first stirring device includes a first motor, a first rotating shaft, and a plurality of stirrers, wherein the first motor is arranged at one side of the center of the upper end surface of the sealing cover, the first rotating shaft is arranged at the output end of the first motor, and the first rotating shaft passes through the inner wall of the sealing cover and extends to the interior of the reactor body, and the plurality of stirrers are respectively arranged vertically at the lower end of the outer side of the first rotating shaft;
[0010] Through the above technical solution, power is provided by the first motor, and then transmitted to the agitator through the first rotating shaft. The agitator mixes the reaction materials while rotating, thereby improving the reaction efficiency of the reactor system.
[0011] Furthermore, the crushing device includes a second motor, a second rotating shaft and a box body, wherein the second motor is arranged at the upper center of one side of the reactor body, the second rotating shaft is arranged at the output end of the second motor, the second rotating shaft passes through a side wall of the reactor body and passes into the interior of the reactor body, and the box body is arranged outside the second rotating shaft;
[0012] Through the above technical solution, the second motor provides power, and the power is transmitted to the inside of the crushing device through the second rotating shaft, thereby realizing the crushing processing of the material, thereby realizing the fine crushing processing of the material and improving production efficiency.
[0013] Furthermore, the outer wall of the box body is provided with a plurality of crushing channels in an annular shape, and the plurality of crushing channels respectively penetrate the box body and lead to the interior of the box body; four baffles are provided on the outer side of the second rotating shaft near one end; a connecting pipe is provided at the center of the upper end surface of the box body, and the connecting pipe penetrates the upper end surface of the box body and leads to the interior of the box body;
[0014] Through the above technical solution, when the second motor is started, the second rotating shaft drives the crushing devices in multiple crushing channels to crush the material. The setting of the baffle can effectively guide and control the flow of the material to ensure uniform crushing effect, and then the connecting pipe is used to connect and support the box structure.
[0015] Furthermore, the solid feed port passes through the upper end surface of the sealing cover and leads to the interior of the crushing device;
[0016] Through the above technical solution, the material is guided to the crushing device through the solid feed port for crushing, thereby improving the integrity of the equipment.
[0017] Furthermore, the fixture sequentially passes through the outer side of the upper end surface of the sealing cover and the outer side of the upper end surface of the reactor body to the outer side of the lower end surface of the reactor body;
[0018] Through the above technical solution, the setting of the fixer can ensure that the connection between the sealing cover and the reactor body is firm and reliable, preventing loosening or falling off during the operation of the equipment. At the same time, it can also effectively protect the internal structure of the equipment and ensure the normal operation of the equipment.
[0019] Furthermore, the discharge port passes through the lower inner wall of the reactor body and reaches the outside of the reactor body;
[0020] Through the above technical solution, when the reaction is completed, the reacted material is discharged from the discharge port by opening the solenoid valve, so as to achieve an automated effect, simplify the operation, and reduce the difficulty of work.
[0021] The utility model has the following beneficial effects:
[0022] 1. In the present invention, when the Pigment Yellow 14 synthesis equipment is used, the solid material is crushed by the crushing device, thereby avoiding the problem of slow reaction of large particle materials, reducing the reaction time, and thus improving production quality and production effect.
[0023] 2. In the present invention, the amount of liquid entering the reactor body is measured through the liquid feed port, so that the accuracy of the quantitative reaction of the material is improved, and the production reaction process is smoother, thereby improving the production effect and accuracy.
[0024] 3. In the present invention, the coordinated use of the first stirring device and the second stirring device satisfies the requirement of fully stirring the materials inside the reactor body, thereby increasing the stirring rate and thus improving work efficiency and production progress. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 This is a three-dimensional diagram of a Pigment Yellow 14 synthesis device proposed in the present invention;
[0026] Figure 2 This is a front cross-sectional view of a Pigment Yellow 14 synthesis device proposed in the present invention;
[0027] Figure 3 This is a side sectional view of a crushing device for a Pigment Yellow 14 synthesis equipment proposed in the present invention;
[0028] Figure 4 for Figure 2 Enlarged schematic diagram of point A in the middle.
[0029] Legend:
[0030] 1. Reactor body; 2. Sealing cover; 3. LCD control panel; 4. Support legs; 5. Liquid feed port; 501. Peristaltic pump; 502. Feed pipe; 503. Flow meter; 504. One-way valve; 6. Solid feed port; 7. First stirring device; 701. First motor; 702. First rotating shaft; 703. Agitator; 8. Fixer; 9. Crushing device; 901. Second motor; 902. Second rotating shaft; 903. Box; 904. Crushing channel; 905. Baffle; 906. Connecting pipe; 10. Second stirring device; 11. Sealing ring; 12. Anti-stick coating; 13. Discharge port; 14. Solenoid valve. DETAILED DESCRIPTION
[0031] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0032] Reference Figure 1-4 The utility model provides an embodiment: a pigment yellow 14 synthesis equipment, including a reactor body 1, a sealing cover 2, a liquid crystal control panel 3 and three supporting legs 4, the sealing cover 2 is arranged at the upper end surface of the reactor body 1, the liquid crystal control panel 3 is arranged at the center of the front end surface of the reactor body 1, and the three supporting legs 4 are arranged in a triangular shape at the lower end surface of the reactor body 1. A liquid feed port 5 is provided at the center of the upper end surface of the sealing cover 2. The amount of liquid entering the reactor body 1 is measured through the liquid feed port 5, so that the accuracy of the quantitative reaction of the material is improved, and the production reaction process is smoother, thereby improving the production effect and accuracy. A solid feed port 6 is provided on one side of the center of the upper end surface of the sealing cover 2.
[0033] A first stirring device 7 is provided on the other side of the upper end surface of the sealing cover 2, and a plurality of fixers 8 are arranged in a circular shape on the outer side of the upper end surface of the sealing cover 2. A sealing ring 11 is provided between the reactor body 1 and the sealing cover 2. The sealing ring 11 is used to better seal the equipment to avoid leakage. A crushing device 9 is fixedly connected to the center of the inner wall of the reactor body 1 on one side. The solid material is crushed by the crushing device 9, which avoids the problem of slow reaction of large particles and reduces the reaction time, thereby improving production quality and production effect.
[0034] A second stirring device 10 is provided at one side of the center of the lower inner wall of the reactor body 1. Through the coordinated use of the first stirring device 7 and the second stirring device 10, the material inside the reactor body 1 is fully stirred, which increases the stirring rate, thereby improving work efficiency and production progress. An anti-stick coating 12 is provided on the inner wall of the reactor body 1, and a discharge port 13 is provided at the center of the lower inner wall of the reactor body 1. A solenoid valve 14 is provided at the center of the outer wall of the discharge port 13. By opening the solenoid valve 14, the reacted material is discharged from the discharge port 13, so that it achieves an automated effect, simple operation, and reduced work difficulty.
[0035] The liquid feed port 5 includes a peristaltic pump 501, a feed pipe 502, a flow meter 503 and a one-way valve 504. The peristaltic pump 501 is arranged at the center of the upper end surface of the sealing cover 2, and the feed pipe 502 is arranged at the center of the upper end surface of the peristaltic pump 501. The feed pipe 502 passes through the peristaltic pump 501 and the upper end surface of the sealing cover 2 in sequence and passes into the interior of the sealing cover 2. The flow meter 503 is arranged at the center of one side wall of the feed pipe 502, and the one-way valve 504 is arranged inside the feed pipe 502 near the upper end. The liquid material enters the peristaltic pump 501 through the feed pipe 502, and the peristaltic pump 501 will push the liquid into the interior of the reactor body 1 by compression and release. The flow rate and flow of the liquid material are then monitored in real time through the flow meter 503 to ensure the accuracy and stability of the liquid material transportation. The one-way valve 504 can effectively prevent the liquid from flowing back or leaking, thereby ensuring the normal operation of the system.
[0036] The first stirring device 7 includes a first motor 701, a first rotating shaft 702 and a plurality of stirrers 703. The first motor 701 is arranged at one side of the center of the upper end surface of the sealing cover 2, and the first rotating shaft 702 is arranged at the output end of the first motor 701. The first rotating shaft 702 passes through the inner wall of the sealing cover 2 and reaches the interior of the reactor body 1. The plurality of stirrers 703 are vertically arranged at the lower end of the outer side of the first rotating shaft 702. The power is provided by the first motor 701, and then the power is transmitted to the stirrer 703 through the first rotating shaft 702. The stirrer 703 mixes the reaction materials while rotating, thereby improving the reaction efficiency of the reactor system.
[0037] The crushing device 9 includes a second motor 901, a second rotating shaft 902 and a box body 903. The second motor 901 is arranged at the upper center of one side of the reactor body 1, and the second rotating shaft 902 is arranged at the output end of the second motor 901. The second rotating shaft 902 passes through the side wall of the reactor body 1 and reaches the interior of the reactor body 1. The box body 903 is arranged on the outside of the second rotating shaft 902. Power is provided by the second motor 901, and the power is transmitted to the inside of the crushing device 9 through the second rotating shaft 902, thereby realizing the crushing processing of the material, thereby realizing the fine crushing processing of the material and improving production efficiency.
[0038] The outer wall of the box body 903 is annularly provided with multiple crushing channels 904, and the multiple crushing channels 904 respectively penetrate the box body 903 and lead to the interior of the box body 903. Four baffles 905 are provided at one end of the outer side of the second rotating shaft 902, and a connecting pipe 906 is provided at the center of the upper end face of the box body 903. The connecting pipe 906 penetrates the upper end face of the box body 903 and leads to the interior of the box body 903. When the second motor 901 is started, the crushing device 9 in the multiple crushing channels 904 is driven by the second rotating shaft 902 to crush the material. The setting of the baffle 905 can effectively guide and control the flow direction of the material to ensure uniform crushing effect, and then the connecting pipe 906 is used to connect and support the structure of the box body 903.
[0039] The solid feed port 6 passes through the upper end face of the sealing cover 2 and leads to the inside of the crushing device 9. The material is guided to the crushing device 9 for crushing through the solid feed port 6, thereby improving the integrity of the equipment. The fixer 8 passes through the outer side of the upper end face of the sealing cover 2 and the outer side of the upper end face of the reactor body 1 in sequence and leads to the outer side of the lower end face of the reactor body 1. The setting of the fixer 8 can ensure that the connection between the sealing cover 2 and the reactor body 1 is firm and reliable, and prevents loosening or falling off during the operation of the equipment. At the same time, it can also effectively protect the internal structure of the equipment and ensure the normal operation of the equipment. The discharge port 13 passes through the lower inner wall of the reactor body 1 and leads to the outside of the reactor body 1. When the reaction is completed, the reacted material is discharged from the discharge port 13 by opening the solenoid valve 14, so that it achieves an automated effect, simple operation, and reduces work difficulty.
[0040] Working principle: When the pigment yellow 14 synthesis equipment is in use, the equipment is first sealed better through the sealing ring 11 to avoid leakage. The solid material enters the reactor body 1 through the solid feed port 6, and the liquid material enters the peristaltic pump 501 through the feed pipe 502. The peristaltic pump 501 will push the liquid into the reactor body 1 by compression and release, and then the flow meter 503 is used to monitor the flow rate and flow of the liquid material in real time to ensure the accuracy and stability of the liquid material transportation. The one-way valve 504 can effectively prevent the liquid from flowing back or leaking to ensure the normal operation of the system. The equipment is then started through the LCD control panel 3, and then power is provided by the first motor 701, and then the power is transmitted to the agitator 703 through the first rotating shaft 702. The agitator 703 mixes the reaction materials while rotating, thereby improving the reaction efficiency of the reactor system. The second stirring device 10 is started in the same way.
[0041] Through the coordinated use of the first stirring device 7 and the second stirring device 10, the material inside the reactor body 1 is fully stirred, the stirring rate is increased, and thus the work efficiency and production progress are improved. Then, when the second motor 901 is started, the second shaft 902 drives the crushing devices 9 in the multiple crushing channels 904 to crush the material. The baffle 905 is set to effectively guide and control the flow direction of the material to ensure uniform crushing effect. The connecting pipe 906 is used to connect and support the box body 903 structure, so that the reaction time is reduced, thereby improving the production quality and production effect. When the reaction is completed, the reacted material is finally discharged from the discharge port 13 by opening the solenoid valve 14, so that it achieves an automated effect, simple operation, and reduced work difficulty.
[0042] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A pigment yellow 14 synthesis device, comprising a reaction kettle body (1), a sealing cover (2), a liquid crystal control panel (3) and three supporting legs (4), wherein the sealing cover (2) is arranged at the upper end surface of the reaction kettle body (1), the liquid crystal control panel (3) is arranged at the center of the front end surface of the reaction kettle body (1), and the three supporting legs (4) are arranged in a triangular shape at the lower end surface of the reaction kettle body (1), characterized in that: A liquid feed port (5) is provided at the center of the upper end surface of the sealing cover (2), a solid feed port (6) is provided at one side of the center of the upper end surface of the sealing cover (2), a first stirring device (7) is provided at the other side of the upper end surface of the sealing cover (2), a plurality of fixers (8) are arranged in a circular shape at the outer side of the upper end surface of the sealing cover (2), a sealing ring (11) is provided between the reactor body (1) and the sealing cover (2), a crushing device (9) is fixedly connected at one side of the center of the upper inner wall of the reactor body (1), a second stirring device (10) is provided at one side of the center of the lower inner wall of the reactor body (1), an anti-stick coating (12) is provided at the inner wall of the reactor body (1), a discharge port (13) is provided at the center of the lower inner wall of the reactor body (1), and a solenoid valve (14) is provided at the center of the outer wall of the discharge port (13).
2. A Pigment Yellow 14 synthesis equipment according to claim 1, characterized in that: The liquid feed port (5) comprises a peristaltic pump (501), a feed pipe (502), a flow meter (503) and a one-way valve (504); the peristaltic pump (501) is arranged at the center of the upper end surface of the sealing cover (2); the feed pipe (502) is arranged at the center of the upper end surface of the peristaltic pump (501); the feed pipe (502) sequentially passes through the peristaltic pump (501) and the upper end surface of the sealing cover (2) to the inside of the sealing cover (2); the flow meter (503) is arranged at the center of a side wall of the feed pipe (502); and the one-way valve (504) is arranged inside the feed pipe (502) near the upper end.
3. A Pigment Yellow 14 synthesis equipment according to claim 1, characterized in that: The first stirring device (7) comprises a first motor (701), a first rotating shaft (702) and a plurality of stirrers (703); the first motor (701) is arranged at one side of the center of the upper end surface of the sealing cover (2); the first rotating shaft (702) is arranged at the output end of the first motor (701); the first rotating shaft (702) passes through the upper inner wall of the sealing cover (2) and reaches the interior of the reactor body (1); and the plurality of stirrers (703) are arranged vertically at the lower end of the outer side of the first rotating shaft (702).
4. A Pigment Yellow 14 synthesis equipment according to claim 1, characterized in that: The crushing device (9) comprises a second motor (901), a second rotating shaft (902) and a box (903); the second motor (901) is arranged at the upper center of one side of the reactor body (1); the second rotating shaft (902) is arranged at the output end of the second motor (901); the second rotating shaft (902) passes through a side wall of the reactor body (1) and reaches the interior of the reactor body (1); and the box (903) is arranged outside the second rotating shaft (902).
5. A Pigment Yellow 14 synthesis equipment according to claim 4, characterized in that: The outer wall of the box body (903) is provided with a plurality of crushing channels (904) in an annular shape, and the plurality of crushing channels (904) respectively penetrate the box body (903) and lead to the interior of the box body (903). Four baffles (905) are provided at one end of the outer side of the second rotating shaft (902). A connecting pipe (906) is provided at the center of the upper end surface of the box body (903), and the connecting pipe (906) penetrates the upper end surface of the box body (903) and leads to the interior of the box body (903).
6. A Pigment Yellow 14 synthesis equipment according to claim 1, characterized in that: The solid feed port (6) passes through the upper end surface of the sealing cover (2) and leads to the interior of the crushing device (9).
7. The Pigment Yellow 14 synthesis equipment according to claim 1, characterized in that: The fixer (8) sequentially passes through the outer side of the upper end surface of the sealing cover (2) and the outer side of the upper end surface of the reactor body (1) and reaches the outer side of the lower end surface of the reactor body (1).
8. The Pigment Yellow 14 synthesis equipment according to claim 1, characterized in that: The discharge port (13) passes through the lower inner wall of the reactor body (1) and reaches the outside of the reactor body (1).