Fiber separator capable of continuously disintegrating
By designing a fiber separator that can be continuously broken, rolling and crushing is achieved using a power mechanism, and coarse and fine separation is performed, the problem of uneven chopping in the prior art is solved and the production efficiency is improved.
Patent Information
- Application Number
- CN202420592498.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-26
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-03-26
AI Technical Summary
Existing fiber separators can easily lead to uneven cutting during the chopping process, affecting production efficiency.
A fiber separator capable of continuous decomposition is designed to use a power mechanism to achieve multiple types of rolling and crushing materials, and to separate coarse and fineness in the process.
It realizes efficient crushing and separation of materials, which is convenient to use and higher production efficiency.
Smart Images
Figure CN222658797U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fiber separators, in particular to a fiber separator capable of continuous disintegration. Background Art
[0002] A fiber separator is a device used to separate natural fibers such as wood fibers or plant fibers from raw materials. It is commonly used in the fields of wood processing, paper industry, textile industry, and biomass energy production. The main purpose of a fiber separator is to extract the desired cellulose or fiber material from the raw material for subsequent processing or utilization. The working principle of a fiber separator usually involves processing the raw material into fine fibers using physical or chemical methods. These methods may include steps such as cutting, crushing or chemical treatment. In the wood processing industry, fiber separators are often used to separate fibers from logs for subsequent paper or fiberboard production. In the textile industry, fiber separators are used to extract natural plant fibers from plant raw materials for spinning and weaving. Different industries and application areas may have different types of fiber separators, including mechanical shredders, chemical treatment equipment, etc. The design and working principle of these machines will vary depending on the specific material and process requirements. Through a fiber separator, the cellulose or fiber in the raw material can be efficiently extracted, which helps to improve production efficiency and promote the effective use of materials.
[0003] The work of the existing fiber separator begins with adding the mixture (such as waste pulp, waste paper, etc.) into the machine through the feed port. After the mixture enters the feed port, it is pre-treated and shredded before entering the separation stage. In this stage, the fibers in the mixture are separated from other components (such as impurities, glue, etc.). This is usually done by applying appropriate force under the rotating screen so that the fibers can pass through the screen more easily, while other components are blocked on the screen. In the process of mixing and shredding, existing equipment often shreds at one time, which can easily cause uneven shredding.
[0004] Therefore, the utility model provides a fiber separator capable of continuous disintegration to solve the problems raised in the above background technology. Utility Model Content
[0005] The purpose of the utility model is to solve the shortcomings of the prior art and to propose a fiber separator capable of continuous crushing. The device utilizes a power mechanism to achieve multiple and multi-type crushing and crushing of materials, and can also perform coarse and fine separation in the process. It is more convenient to use and has higher production efficiency.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A fiber separator capable of continuous disintegration, comprising a separator housing, a conical outer ring is fixedly arranged at the upper end of the separator housing, a transverse support plate is fixedly arranged between the lower end of the conical outer ring and the inside of the separator housing, an inner cylinder is fixedly arranged at the center of the lower end surface of the transverse support plate, and a transverse support ring is fixedly arranged at the lower end of the inner cylinder;
[0008] An inner support plate is fixedly arranged at the upper end of the inner cylinder, a protective shell is fixedly arranged at the center of the lower end surface of the inner support plate, a crushing motor is fixedly arranged inside the protective shell, a rotating shaft is fixedly arranged at the output end of the crushing motor, a rolling wheel is fixedly arranged at the upper end of the rotating shaft, a crushing impeller is fixedly sleeved in the middle of the shaft of the rotating shaft, and a plurality of fine fiber filtering holes are opened at the upper end of the inner cylinder surface;
[0009] Through the above technical solution, the device can use one power mechanism to achieve multiple and various types of material crushing and crushing, and can also perform coarse and fine separation in the process, which is more convenient to use and has higher production efficiency.
[0010] Furthermore, one end of the transverse support ring away from the inner cylinder passes through the separator housing to the outside of the separator housing;
[0011] Through the above technical solution, it is extended to the outside to increase the strength.
[0012] Furthermore, telescopic support legs are fixedly provided on both sides of the lower end surface of the separator housing, and support cushion seats are fixedly provided on the lower ends of the two telescopic support legs;
[0013] Through the above technical solution, the support cushion plays a supporting and protective role.
[0014] Further, the rolling wheel is located inside the conical outer ring;
[0015] Through the above technical scheme, it is convenient to cooperate with each other to carry out preliminary crushing of the raw materials.
[0016] Furthermore, a fine fiber discharge pipe is fixedly provided on one side of the separator housing, and an electric-controlled gate valve is provided on one side of the lower end surface of the inner support plate;
[0017] Through the above technical solution, impurities can be easily discharged by opening the electrically controlled gate valve.
[0018] Furthermore, the inclination of the inner wall of the conical outer ring is the same as the inclination of the outer wall of the rolling wheel, and the spacing is 1CM;
[0019] The above technical solution makes it easier to cooperate with each other in rolling the raw materials.
[0020] Furthermore, a coarse fiber discharge pipe is fixedly arranged at the center of the lower end surface of the separator housing, and the fine fiber filtering hole is arranged on the inner cylinder between the transverse support plate and the inner support plate;
[0021] Through the above technical solution, the fine fiber filtering holes are utilized to facilitate the separation of coarse and fine fibers.
[0022] The utility model has the following beneficial effects:
[0023] The utility model proposes a fiber separator capable of continuous crushing. When the device is in use, only a crushing motor is needed to realize the crushing and crushing of the material. Under the dual action, the crushing efficiency of the material can be higher. In the process, the structural setting of the device can realize coarse and fine separation, which makes the separation more convenient and the production efficiency higher. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a side view axial schematic diagram of the utility model;
[0025] Figure 2 For the utility model Figure 1 Axial schematic diagram of the section view of middle AA;
[0026] Figure 3 For the utility model Figure 1 Axial schematic diagram of the cross-section of the middle BB;
[0027] Figure 4 It is a front view axial side schematic diagram of the utility model.
[0028] Legend:
[0029] 1. Separator casing; 2. Rotating shaft; 3. Conical outer ring; 4. Rolling wheel; 5. Crushing impeller; 6. Horizontal support plate; 7. Electric control gate valve; 8. Inner cylinder; 9. Horizontal support ring; 10. Inner support plate; 11. Coarse fiber discharge pipe; 12. Crushing motor; 13. Protective casing; 14. Fine fiber filter hole; 15. Fine fiber discharge pipe; 16. Telescopic support leg; 17. Support cushion. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0031] Example
[0032] Reference Figure 1-4 The utility model provides an embodiment: a fiber separator capable of continuous crushing, comprising a separator housing 1, a conical outer ring 3 is fixedly arranged at the upper end of the separator housing 1, a transverse support plate 6 is fixedly arranged between the lower end of the conical outer ring 3 and the inside of the separator housing 1, an inner cylinder 8 is fixedly arranged at the center of the lower end surface of the transverse support plate 6, and a transverse support ring 9 is fixedly arranged at the lower end of the inner cylinder 8.
[0033] The cavity formed among the inner cylinder 8 , the inner support plate 10 and the transverse support plate 6 is a raw material processing cavity, which is used for crushing the raw materials and filtering in coordination with the fine fiber filter holes 14 .
[0034] An inner support plate 10 is fixedly arranged at the upper end of the inner cylinder 8, a protective shell 13 is fixedly arranged at the center of the lower end surface of the inner support plate 10, a crushing motor 12 is fixedly arranged inside the protective shell 13, a rotating shaft 2 is fixedly arranged at the output end of the crushing motor 12, a rolling wheel 4 is fixedly arranged at the upper end of the rotating shaft 2, a crushing impeller 5 is fixedly sleeved in the middle of the shaft of the rotating shaft 2, and a plurality of fine fiber filtering holes 14 are opened on the surface of the inner cylinder 8 near the upper end;
[0035] The device utilizes a power mechanism to realize multiple and various types of material crushing and crushing, and can also perform coarse and fine separation in the process, which is more convenient to use and has higher production efficiency. The end of the transverse support ring 9 away from the inner cylinder 8 passes through the separator casing 1 to the outside of the separator casing 1, and extends to the outside to increase strength.
[0036] Telescopic support legs 16 are fixedly provided on both sides of the lower end surface of the separator casing 1, and support pads 17 are fixedly provided at the lower ends of the two telescopic support legs 16. The support pads 17 play a supporting and protective role. The crushing wheel 4 is located inside the conical outer ring 3, which is convenient for mutual cooperation to carry out preliminary crushing of the raw materials.
[0037] A fine fiber discharge pipe 15 is fixedly provided on one side of the separator casing 1, and an electric-controlled gate valve 7 is provided on one side of the lower end surface of the inner support plate 10. Impurities can be discharged conveniently by opening the electric-controlled gate valve 7. The inclination of the inner wall of the conical outer ring 3 is the same as the inclination of the outer wall of the rolling wheel 4, and the spacing is 1CM, which is convenient for cooperating with each other to roll the raw materials. A coarse fiber discharge pipe 11 is fixedly provided at the center of the lower end surface of the separator casing 1, and the fine fiber filter hole 14 is arranged on the inner cylinder 8 between the transverse support plate 6 and the inner support plate 10.
[0038] Working principle: When in use, pour the material into the inlet at the top of the separator casing 1, and then start the crushing motor 12. The output end of the crushing motor 12 rotates to drive the rotating shaft 2 to rotate, and the rotation of the rotating shaft 2 drives the rolling wheel 4 and the crushing impeller 5 to rotate. During the rotation of the rolling wheel 4, the raw material is initially crushed, and then crushed by the crushing impeller 5, so that the washed limit is filtered through the fine fiber filter hole 14 and finally discharged from the fine fiber discharge pipe 15. After the work is completed, open the electric control gate valve 7 to allow impurities and coarse fibers to fall into the bottom of the separator casing 1 and be discharged through the coarse fiber discharge pipe 11.
[0039] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A fiber separator capable of continuous disintegration, comprising a separator housing (1), characterized in that: A conical outer ring (3) is fixedly arranged at the upper end of the separator housing (1), a transverse support plate (6) is fixedly arranged between the lower end of the conical outer ring (3) and the inside of the separator housing (1), an inner cylinder (8) is fixedly arranged at the center of the lower end surface of the transverse support plate (6), and a transverse support ring (9) is fixedly arranged at the lower end of the inner cylinder (8); An inner support plate (10) is fixedly arranged at the upper end of the inner cylinder (8), a protective shell (13) is fixedly arranged at the center of the lower end surface of the inner support plate (10), a crushing motor (12) is fixedly arranged inside the protective shell (13), a rotating shaft (2) is fixedly arranged at the output end of the crushing motor (12), a rolling wheel (4) is fixedly arranged at the upper end of the rotating shaft (2), a crushing impeller (5) is fixedly sleeved in the middle of the shaft of the rotating shaft (2), and a plurality of fine fiber filtering holes (14) are opened on the surface of the inner cylinder (8) near the upper end.
2. A fiber separator capable of continuous disintegration according to claim 1, characterized in that: One end of the transverse support ring (9) away from the inner cylinder (8) passes through the separator casing (1) to the outside of the separator casing (1).
3. A fiber separator capable of continuous disintegration according to claim 1, characterized in that: Telescopic support legs (16) are fixedly provided on both sides of the lower end surface of the separator housing (1), and support cushion seats (17) are fixedly provided at the lower ends of the two telescopic support legs (16).
4. A fiber separator capable of continuous disintegration according to claim 1, characterized in that: The rolling wheel (4) is located inside the conical outer ring (3).
5. A fiber separator capable of continuous disintegration according to claim 1, characterized in that: A fine fiber discharge pipe (15) is fixedly arranged on one side of the separator housing (1), and an electric-controlled gate valve (7) is arranged on one side of the lower end surface of the inner support plate (10).
6. A fiber separator capable of continuous disintegration according to claim 1, characterized in that: The inclination of the inner wall of the conical outer ring (3) is the same as the inclination of the outer wall of the rolling wheel (4), and the distance between them is 1 cm.
7. A fiber separator capable of continuous disintegration according to claim 1, characterized in that: A coarse fiber discharge pipe (11) is fixedly arranged at the center of the lower end surface of the separator housing (1), and the fine fiber filtering holes (14) are arranged on the inner cylinder (8) between the transverse support plate (6) and the inner support plate (10).