Paint recovery device
By designing a paint recycling device containing fixtures and shielding, the problem that existing devices cannot recover the paint beyond the corners of the workpiece, and the recycling of all paints during the spraying process is achieved and the recycling efficiency is improved.
Patent Information
- Application Number
- CN202421246599.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-05-31
AI Technical Summary
The existing paint recycling device can only recycle part of the paint mist at the spray head, and cannot recycle the paint that exceeds the corners of the workpiece, resulting in low recycling efficiency and affecting practicality.
A paint recycling device is designed, including a base plate, a support table, a fixture, a shield and a spray piece. The fixing member drives the rotary plate to rotate through the motor to clamp the workpiece to fix it; the cover member is sprayed through a water pump to block and recycle the paint that exceeds the spray range.
The comprehensive recycling of the paint sprayed during the spraying process and after spraying is achieved, the recycling efficiency is improved, and the problem of low recycling efficiency of existing devices is solved.
Smart Images

Figure CN222659010U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum plate spray paint processing, in particular to a spray paint recovery device. Background Art
[0002] Spraying is a coating method in which the paint is dispersed into uniform and fine droplets by pressure or centrifugal force through a spray gun or a disc atomizer and applied to the surface of the object to be coated. It can be divided into air spraying, airless spraying, electrostatic spraying and various derivative methods of the above basic spraying forms, such as high-flow low-pressure atomization spraying, thermal spraying, automatic spraying, multi-group spraying, etc.
[0003] For example, a paint recovery device is disclosed in the Chinese utility model patent publication number (CN205462919U), which includes a paint collection chamber, a recovery pipe and a paint recoverer. The opening of the paint collection chamber faces the direction of paint spraying and is arranged in the spraying range of the paint. An air intake port is opened in the paint collection chamber, and the air intake port is connected to the paint recoverer through the recovery pipe. The air intake port inhales air to form a recovery airflow in the paint collection chamber. The direction of the recovery airflow is perpendicular to the direction of paint spraying. This utility solves the problem that the space of the spraying room is relatively small and there are many internal equipments. The airflow generated by the air intake port is easy to generate turbulence in the spraying room, resulting in different coating thickness on the material to be sprayed. However, this patent can only recover part of the paint mist at the nozzle. When spraying on the workpiece, in order to ensure that the workpiece is sprayed evenly, the corners of the workpiece need to exceed a part for spraying. The excess part of the paint cannot be recovered, resulting in low recovery efficiency of the entire device, affecting practicality. Utility Model Content
[0004] In view of the shortcomings of the prior art, the utility model provides a paint recovery device, which has the advantages of being able to recover both the paint sprayed out during the painting process and the paint after spraying, thereby improving the recovery efficiency. It solves the problem that the patent can only recover part of the paint mist at the nozzle, and when spraying on the workpiece, in order to ensure that the workpiece is sprayed evenly, the corners of the workpiece need to exceed a part for spraying, and the excess part of the paint cannot be recovered, resulting in low recovery efficiency of the entire device and affecting practicality.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a paint recovery device, comprising a bottom plate, a support platform is provided on the upper surface of the bottom plate, two brackets are fixed on the lower surface of the support platform, and are symmetrically distributed front and back about the central axis of the support platform, and the two brackets are placed on the bottom plate, a first recovery mechanism for recovering excess paint after spraying is provided on the bottom plate, a spray gun is provided above the bottom plate, and a second recovery mechanism for recovering surrounding paint mist during the spraying process is provided on the spray gun;
[0006] The first recovery mechanism includes a fixing part, a shielding part, and a spraying part. The fixing part is arranged on the supporting platform, and is used to clamp and fix the workpiece to be sprayed. The shielding part is arranged on the bottom plate, and is used to shield the excess paint after spraying. The spraying part is arranged on the bottom plate, and is used to recover the shielded paint.
[0007] The beneficial effect of adopting the above further solution is that the paint that exceeds the spraying range in order to ensure the integrity of the spraying during the spraying process can be collected.
[0008] Furthermore, the fixing part includes a motor, a rotating plate, two connecting plates, two connecting blocks, and two splints. The motor is fixed to the lower surface of the support platform, and the output shaft of the motor passes through and extends to the interior of the support platform and is fixed to the rotating plate. The two connecting plates are hinged to the upper surface of the rotating plate through a hinge shaft, and are symmetrically distributed around the central axis of the rotating plate. The two connecting blocks are respectively hinged to the two connecting plates through a hinge shaft, and the upper surfaces of the two connecting blocks pass through and extend to the upper side of the child support platform and are respectively fixed to the two splints. A limiting opening is provided on the upper surface of the support platform, and the two connecting blocks are both located inside the limiting opening.
[0009] The beneficial effect of adopting the above further solution is that the workpiece is kept stable during the painting process.
[0010] Furthermore, the shielding member includes two fixed plates, two support rods, a baffle, and a collection box. The two fixed plates are fixed to the upper surface of the base plate, one end of the two support rods is respectively fixed to the opposite side of the two fixed plates, and the other ends of the two support rods are respectively fixed to the front and rear sides of the baffle. The collection box is placed on the base plate, and the collection box is located directly below the baffle.
[0011] The beneficial effect of adopting the above further solution is that the paint beyond the spraying range can be collected.
[0012] Furthermore, the distance between the inner walls on the front and rear sides of the collection box is greater than the length of the baffle, and the width of the collection box is greater than the width of the baffle.
[0013] The beneficial effect of adopting the above further solution is that the collection box can completely surround the baffle, thereby preventing the water flow from spilling the paint outside during collection and causing waste.
[0014] Furthermore, the spray component includes a water tank, a water pump, a water inlet pipe, a water outlet pipe, a connecting pipe, and a plurality of nozzles. The water tank is fixed to the upper surface of the bottom plate, the water pump is fixed to the upper surface of the water tank, one end of the water inlet pipe is connected to the water inlet end of the water pump, the other end of the water inlet pipe passes through and extends to the interior of the water tank, one end of the water outlet pipe is connected to the water outlet end of the water pump, the other end of the water outlet pipe is connected to the connecting pipe, the connecting pipe is fixed to the right side of the baffle, and the plurality of nozzles are all connected to the outside of the connecting pipe.
[0015] The beneficial effect of adopting the above further solution is that the paint collected on the baffle can be easily recycled.
[0016] Furthermore, the second recovery mechanism includes a handle, a spraying part, and a recovery part. The handle is fixed to the outside of the spray gun, the spraying part is arranged on the spray gun, and the recovery part is arranged on the spray gun.
[0017] The beneficial effect of adopting the above further solution is that the paint mist scattered around the paint during painting can be collected to prevent it from floating in the paint spraying room.
[0018] Furthermore, the spraying part includes a feed pipe and a nozzle, one end of the feed pipe is connected to the right side of the spray gun, and the nozzle is connected to the left side of the spray gun.
[0019] The beneficial effect of adopting the above further solution is that the paint can be sprayed out from the spray gun, which makes it easier for the operator to control the spraying position.
[0020] Furthermore, the recovery component includes a recovery cylinder, multiple vacuum suction pipes, multiple vacuum pumps, multiple air pipes, and multiple recovery pipes. The recovery cylinder is fixed to the outside of the spray gun, and the multiple vacuum suction pipes are all fixed to the outside of the recovery cylinder and are symmetrically distributed around the central axis of the recovery cylinder. One ends of the multiple vacuum suction pipes penetrate and extend into the interior of the recovery cylinder, and the other ends of the multiple vacuum suction pipes are respectively connected to the multiple recovery pipes, and the multiple vacuum pumps are fixed to the outside of the spray gun. One ends of the multiple air pipes are respectively connected to the output ends of the multiple vacuum pumps, and the other ends of the multiple air pipes are respectively connected to the multiple vacuum suction pipes.
[0021] The beneficial effect of adopting the above further solution is: the paint mist around the sprayed paint is recovered, thereby improving the efficiency of paint recovery.
[0022] Compared with the prior art, the technical solution of this application has the following beneficial effects:
[0023] 1. The paint recovery device can drive the rotating plate to rotate through the cooperation of the motor, thereby driving the connecting plates on both sides to rotate. The rotation of the connecting plates can drive the connecting blocks to rotate. Due to the existence of the hinge shaft and the limit opening, the connecting blocks move in the limit opening, thereby driving the clamping plates on both sides to clamp and fix the workpiece. Through the cooperation of the water pump, the water inside the water tank can be pumped out and sprayed on the baffle, so that the paint blocked on the baffle can be flushed into the recovery tank.
[0024] 2. The paint recovery device can pass the paint into the spray gun through the cooperation of the feed pipe, so that the paint is sprayed on the surface of the workpiece by the nozzle. Through the cooperation of the vacuum pump and the air pipe, the vacuum suction pipe can be evacuated to generate negative pressure in the vacuum suction pipe, so that the paint mist around the paint sprayed from the nozzle is sucked into the interior, so that the sucked paint mist can be recovered through the recovery pipe. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a schematic diagram of the structure of the utility model;
[0026] Figure 2 This is a schematic diagram of the first recovery mechanism of the utility model;
[0027] Figure 3 This is a schematic diagram of the fixing member of the utility model;
[0028] Figure 4 This is a top view of the fixing member of the utility model;
[0029] Figure 5 This is a side view of the shielding member of the utility model;
[0030] Figure 6 This is a schematic diagram of the second recovery mechanism of the utility model.
[0031] In the figure: 1, bottom plate; 2, support table; 3, bracket; 4, first recovery mechanism; 41, fixing part; 411, motor; 412, rotating plate; 413, connecting plate; 414, connecting block; 415, clamping plate; 416, limiting opening; 42, shielding part; 421, fixing plate; 422, supporting rod; 423, baffle; 424, collecting box; 43, spraying part; 431, water tank; 432, water pump; 433, water inlet pipe; 434, water outlet pipe; 435, connecting pipe; 436, nozzle; 5, spray gun; 6, second recovery mechanism; 61, handle; 62, spraying part; 621, feeding pipe; 622, nozzle; 63, recovery part; 631, recovery cylinder; 632, vacuum suction pipe; 633, vacuum pump; 634, air pipe; 635, recovery pipe. DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0033] See also Figure 1 A paint recovery device in this embodiment includes a base plate 1, a support platform 2 is provided on the upper surface of the base plate 1, two brackets 3 are fixed to the lower surface of the support platform 2, and are symmetrically distributed front and back about the central axis of the support platform 2, and the two brackets 3 are placed on the base plate 1, and a first recovery mechanism 4 for recovering excess paint after spraying is provided on the base plate 1, which can collect the paint that exceeds the spraying range in order to ensure the integrity of the spraying during the spraying process. A spray gun 5 is provided above the base plate 1, and a second recovery mechanism 6 for recovering the surrounding paint mist during the spraying process is provided on the spray gun 5, so that the paint mist scattered around the paint during spraying can be collected to avoid it from floating in the paint spraying room.
[0034] See also Figure 2-5 In order to collect the paint that exceeds the spraying range in order to ensure the integrity of the spraying during the spraying process, the first recovery mechanism 4 in this embodiment includes a fixing part 41, a shielding part 42, and a spraying part 43. The fixing part 41 is arranged on the support platform 2, and is used to clamp and fix the workpiece to be sprayed so that the workpiece maintains stability during the painting process. The shielding part 42 is arranged on the bottom plate 1, and is used to shield the excess paint after spraying so that the paint that exceeds the spraying range can be collected. The spraying part 43 is arranged on the bottom plate 1, and is used to recover the blocked paint, so as to facilitate the recycling of the paint collected on the baffle 423.
[0035] In this embodiment, the fixing member 41 includes a motor 411, a rotating plate 412, two connecting plates 413, two connecting blocks 414, and two clamping plates 415. The motor 411 is fixed to the lower surface of the support platform 2, and the output shaft of the motor 411 passes through and extends to the interior of the support platform 2 and is fixed to the rotating plate 412. The output shaft of the motor 411 drives the rotating plate 412 to rotate. The two connecting plates 413 are hinged to the upper surface of the rotating plate 412 through a hinge shaft, and are symmetrically distributed with the center axis of the rotating plate 412. The rotating plate 412 drives the connecting plate 413 to rotate, and the two connecting blocks 414 are respectively hinged to the two connecting plates 413 through a hinge shaft. The connecting plate 413 drives the connecting block 414 to rotate. The upper surfaces of the two connecting blocks 414 are penetrated The upper side of the child support platform 2 is extended and fixed with two clamping plates 415 respectively. A limiting opening 416 is provided on the upper surface of the support platform 2. Both the two connecting blocks 414 are located inside the limiting opening 416. The width of the limiting opening 416 matches the width of the connecting block 414. Since the connecting block 414 is in the limiting opening 416, the limiting opening 416 limits the angle and movement trajectory of the connecting block 414. Therefore, with the cooperation of the hinge shaft, the connecting plate 413 rotates to drive the connecting block 414 to move, and the connecting block 414 drives the clamping plate 415 to move, so that the clamping plate 415 clamps and fixes the workpiece. The shielding member 42 includes two fixing plates 421, two support rods 422, a baffle 423, a collection box 424, and two fixing plates 42 1 are fixed to the upper surface of the bottom plate 1, one end of the two support rods 422 is respectively fixed to the opposite side of the two fixing plates 421, and the other ends of the two support rods 422 are respectively fixed to the front and rear sides of the baffle 423. When spraying the edge of the workpiece, in order to ensure that the edge can be fully coated, it is necessary to exceed a certain distance for spraying, so that part of the paint will be sprayed on the baffle 423. The collection box 424 is placed on the bottom plate 1, and the collection box 424 is located directly below the baffle 423. The spraying part 43 includes a water tank 431, a water pump 432, a water inlet pipe 433, a water outlet pipe 434, a connecting pipe 435, and a plurality of nozzles 436. The water tank 431 is fixed to the upper surface of the bottom plate 1, and the water pump 432 is fixed to the upper surface of the water tank 431 One end of the water inlet pipe 433 is connected to the water inlet end of the water pump 432, and the other end of the water inlet pipe 433 passes through and extends to the inside of the water tank 431. The water pump 432 pumps out and pressurizes the water in the water tank 431 through the water inlet pipe 433. One end of the water outlet pipe 434 is connected to the water outlet end of the water pump 432, and the other end of the water outlet pipe 434 is connected to the connecting pipe 435. The pressurized water is passed into the connecting pipe 435 through the water outlet pipe 434. The connecting pipe 435 is fixed to the right side of the baffle 423, and multiple nozzles 436 are connected to the outside of the connecting pipe 435. The connecting pipe 435 passes water into the nozzle 436, and the nozzle 436 sprays water on the baffle 423, so that the paint flows into the collection box 424 driven by the water flow and is collected.
[0036] It should be noted that the distance between the front and rear inner walls of the collection box 424 is greater than the length of the baffle 423, and the width of the collection box 424 is greater than the width of the baffle 423, so that the collection box 424 can completely surround the baffle 423 to avoid water flow during collection and spilling paint outside to cause waste.
[0037] See also Figure 6 In order to collect the paint mist scattered around the paint during painting to prevent it from drifting in the paint spraying room, the second recovery mechanism 6 in this embodiment includes a handle 61, a spraying part 62, and a recovery part 63. The handle 61 is fixed to the outer side of the spray gun 5, and the spraying part 62 is arranged on the spray gun 5 to allow the paint to be sprayed from the spray gun 5, so that the operator can control the spraying position. The recovery part 63 is arranged on the spray gun 5 to recover the paint mist around the sprayed paint, thereby improving the efficiency of paint recovery.
[0038] In this embodiment, the spraying component 62 includes a feed pipe 621 and a nozzle 622. One end of the feed pipe 621 is connected to the right side of the spray gun 5, and the nozzle 622 is connected to the left side of the spray gun 5. The feed pipe 621 passes the paint into the interior of the spray gun 5, and the nozzle 622 sprays the paint on the surface of the workpiece. The recovery component 63 includes a recovery cylinder 631, multiple vacuum suction pipes 632, multiple vacuum pumps 633, multiple air pipes 634, and multiple recovery pipes 635. The recovery cylinder 631 is fixed to the outside of the spray gun 5, and the multiple vacuum suction pipes 632 are all fixed to the outside of the recovery cylinder 631 and are symmetrically distributed around the central axis of the recovery cylinder 631. One end of the multiple vacuum suction pipes 632 passes through and extends to the interior of the recovery cylinder 631. The other end of each vacuum suction pipe 632 is connected to a plurality of recovery pipes 635, and a plurality of vacuum pumps 633 are fixed to the outside of the spray gun 5. One end of a plurality of air pipes 634 is connected to the output end of a plurality of vacuum pumps 633, and the other end of a plurality of air pipes 634 is connected to a plurality of vacuum suction pipes 632. The vacuum pump 633 evacuates the interior of the vacuum suction pipe 632 through the air pipe 634 to generate a negative pressure inside the vacuum suction pipe 632, thereby sucking out the paint mist around the paint, and the recovery pipe 635 collects the sucked-out paint. Since the vacuum suction pipes 632 are symmetrically distributed around the central axis of the recovery cylinder 631, the direction in which the paint is sprayed will not be affected when the paint is recovered.
[0039] The working principle of the above embodiment is:
[0040] (1) First, place the workpiece on the support table 2, turn on the motor 411, and the output shaft of the motor 411 drives the rotating plate 412 to rotate, the rotating plate 412 drives the connecting plate 413 to rotate, and the connecting plate 413 drives the connecting block 414 to rotate. Since the connecting block 414 is in the limiting opening 416, the limiting opening 416 limits the angle and movement trajectory of the connecting block 414. Therefore, with the cooperation of the hinge shaft, the connecting plate 413 rotates to drive the connecting block 414 to move, and the connecting block 414 drives the clamping plate 415 to move, so that the clamping plate 415 clamps and fixes the workpiece. After the workpiece is fixed, open the spray gun 5, and the feed pipe 621 passes the paint into the inside of the spray gun 5, and the nozzle 622 sprays the paint on the surface of the workpiece.
[0041] (2) When the nozzle 622 sprays the paint, it will scatter, resulting in paint mist around it. Therefore, during the spraying process, the vacuum pump 633 is turned on. The vacuum pump 633 evacuates the inside of the vacuum suction pipe 632 through the air pipe 634, so that a negative pressure is generated inside the vacuum suction pipe 632, thereby sucking out the paint mist around the paint, and the sucked-out paint is collected by the recovery pipe 635. When spraying the edge of the workpiece, in order to ensure that the edge can be fully coated, it is necessary to exceed a certain distance for spraying, so that part of the paint will be sprayed on the baffle 423. At this time, the water pump 432 is turned on. The water pump 432 draws out the water inside the water tank 431 through the water inlet pipe 433 and pressurizes it, and then passes the pressurized water into the connecting pipe 435 through the water outlet pipe 434. The connecting pipe 435 passes the water into the nozzle 436, and the nozzle 436 sprays the water on the baffle 423, so that the paint flows into the collection box 424 driven by the water flow and is collected.
Claims
1. A paint recovery device, comprising a bottom plate (1), characterized in that: The upper surface of the base plate (1) is provided with a support platform (2), and the lower surface of the support platform (2) is fixed with two brackets (3) and are symmetrically distributed front and back about the central axis of the support platform (2), and the two brackets (3) are both placed on the base plate (1), and the base plate (1) is provided with a first recovery mechanism (4) for recovering excess paint after spraying, and a spray gun (5) is provided above the base plate (1), and the spray gun (5) is provided with a second recovery mechanism (6) for recovering surrounding paint mist during the spraying process; The first recovery mechanism (4) comprises a fixing part (41), a shielding part (42), and a spraying part (43); the fixing part (41) is arranged on the support platform (2) and is used to clamp and fix a workpiece to be sprayed; the shielding part (42) is arranged on the bottom plate (1) and is used to shield excess paint after spraying; and the spraying part (43) is arranged on the bottom plate (1) and is used to recover the shielded paint.
2. A paint recovery device according to claim 1, characterized in that: The fixing member (41) comprises a motor (411), a rotating plate (412), two connecting plates (413), two connecting blocks (414), and two clamping plates (415). The motor (411) is fixed to the lower surface of the support platform (2). The output shaft of the motor (411) passes through and extends to the inside of the support platform (2) and is fixed to the rotating plate (412). The two connecting plates (413) are both hinged to the upper surface of the rotating plate (412) through a hinge shaft and are symmetrically distributed around the central axis of the rotating plate (412). The two connecting blocks (414) are respectively hinged to the two connecting plates (413) through a hinge shaft. The upper surfaces of the two connecting blocks (414) pass through and extend to the upper side of the child support platform (2) and are respectively fixed to the two clamping plates (415). A limiting opening (416) is provided on the upper surface of the support platform (2), and the two connecting blocks (414) are both located inside the limiting opening (416).
3. A paint recovery device according to claim 1, characterized in that: The shielding member (42) comprises two fixed plates (421), two support rods (422), a baffle (423), and a collection box (424); the two fixed plates (421) are fixed to the upper surface of the bottom plate (1); one end of the two support rods (422) is respectively fixed to the side opposite to the two fixed plates (421); the other ends of the two support rods (422) are respectively fixed to the front and rear sides of the baffle (423); the collection box (424) is placed on the bottom plate (1), and the collection box (424) is located directly below the baffle (423).
4. A paint recovery device according to claim 3, characterized in that: The distance between the inner walls on the front and rear sides of the collection box (424) is greater than the length of the baffle (423), and the width of the collection box (424) is greater than the width of the baffle (423).
5. A paint recovery device according to claim 4, characterized in that: The spraying component (43) comprises a water tank (431), a water pump (432), a water inlet pipe (433), a water outlet pipe (434), a connecting pipe (435), and a plurality of spray heads (436). The water tank (431) is fixed to the upper surface of the bottom plate (1); the water pump (432) is fixed to the upper surface of the water tank (431); one end of the water inlet pipe (433) is connected to the water inlet end of the water pump (432); the other end of the water inlet pipe (433) passes through and extends to the inside of the water tank (431); one end of the water outlet pipe (434) is connected to the water outlet end of the water pump (432); the other end of the water outlet pipe (434) is connected to the connecting pipe (435); the connecting pipe (435) is fixed to the right side of the baffle (423); and the plurality of spray heads (436) are all connected to the outside of the connecting pipe (435).
6. A paint recovery device according to claim 1, characterized in that: The second recovery mechanism (6) comprises a handle (61), a spraying part (62), and a recovery part (63); the handle (61) is fixed to the outside of the spray gun (5); the spraying part (62) is arranged on the spray gun (5); and the recovery part (63) is arranged on the spray gun (5).
7. A paint recovery device according to claim 6, characterized in that: The spraying member (62) comprises a feed pipe (621) and a nozzle (622), one end of the feed pipe (621) is connected to the right side of the spray gun (5), and the nozzle (622) is connected to the left side of the spray gun (5).
8. A paint recovery device according to claim 6, characterized in that: The recovery component (63) comprises a recovery tube (631), a plurality of vacuum suction tubes (632), a plurality of vacuum pumps (633), a plurality of air pipes (634), and a plurality of recovery tubes (635). The recovery tube (631) is fixed to the outside of the spray gun (5). The plurality of vacuum suction tubes (632) are fixed to the outside of the recovery tube (631) and are symmetrically distributed about the central axis of the recovery tube (631). One ends of the plurality of vacuum suction tubes (632) penetrate and extend into the interior of the recovery tube (631). The other ends of the plurality of vacuum suction tubes (632) are respectively connected to the plurality of recovery tubes (635). The plurality of vacuum pumps (633) are fixed to the outside of the spray gun (5). One ends of the plurality of air pipes (634) are respectively connected to the output ends of the plurality of vacuum pumps (633). The other ends of the plurality of air pipes (634) are respectively connected to the plurality of vacuum suction tubes (632).
Citation Information
Patent Citations
Recovery unit sprays paint
CN205462919U