Uniform coating device for mixing rubber sheet separant of sealing rubber ring universal for water supply and drainage pipe and sewage pipeline
By designing a film isolator coating device including a feed roller, a spray mechanism, a coating mechanism and a drying rack, the problem of difficult to control the thickness of the film coating is solved, and the uniform coating of the isolator and effective isolation between the film is achieved.
Patent Information
- Application Number
- CN202421046237.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-05-14
AI Technical Summary
In the prior art, the thickness of the film is not easy to control when applied to the isolating agent, which affects the product quality too much, and prevents the film from sticking to each other from adhesion.
A uniform coating device for mixing film isolating agent for common sealing rubber rings of water supply and drainage pipes and sewage pipes is designed. By installing feed rollers, spraying mechanisms, coating mechanisms and drying racks inside the coating frame, the recycling of the spray mechanism and the comprehensive spraying of the fan-shaped spray head are used, and the combination of rotating rollers and coating brushes can achieve uniform coating of the isolating agent.
It effectively improves the uniform coating of the isolator, prevents films from sticking to each other, and improves product quality.
Smart Images

Figure CN222659054U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of film production, in particular to a device for uniformly coating a mixing film isolation agent with a common sealing rubber ring for water supply and drainage pipes and sewage pipes. Background Art
[0002] Rubber processing is the process of making rubber into rubber products, which usually includes basic processes such as plastication, mixing, calendering or extrusion, molding and vulcanization. The rubber obtained after the molding process has strong plasticity because it has not been vulcanized. Especially at high temperatures, the surface viscosity of the rubber is very high, and it is very easy to stick to each other when stacked. Therefore, people prevent the rubber from sticking to each other by coating the surface of the rubber with a release agent.
[0003] At present, the more common method of coating the release agent is dipping, that is, the film is immersed in the release agent and passed through the release agent, so that the release agent is evenly adhered to the surface of the film. In the production process, it is found that the thickness of the release agent is not easy to control when the release agent is coated on the film by dipping: if too much release agent is applied, it is not easy to air dry, which affects the product quality in the subsequent process; if too little release agent is applied, it cannot effectively prevent the films from sticking to each other.
[0004] Therefore, in view of the shortcomings of the prior art, it is necessary to provide a device for uniformly coating a mixing rubber sheet and an isolating agent for a universal sealing rubber ring for water supply and drainage pipes and sewage pipes to solve the shortcomings of the prior art. Utility Model Content
[0005] The purpose of the utility model is to avoid the deficiencies of the prior art and to provide a device for uniformly coating a release agent for a general sealing rubber ring mixed rubber sheet for water supply and drainage pipes and sewage pipes. The film to be coated is introduced into the coating frame through a feeding roller installed inside the coating frame, and is guided by a guide wheel to pass through a spraying mechanism and a coating mechanism in sequence, and then dried by a drying frame, and finally discharged from the coating frame. The spraying mechanism can recycle the release agent for spraying, and at the same time, the fan-shaped nozzle with the same width as the rubber strip can spray more comprehensively. The release agent is more evenly coated on the film through the cooperation of the rotating roller and the coating brush in the coating mechanism, and finally the film surface is scraped after being processed by a material-leveling plate, so as to improve the uniformity of the release agent coating and effectively prevent the films from sticking to each other.
[0006] The above-mentioned purpose of the utility model is achieved through the following technical means.
[0007] Provided is a device for uniformly coating a general sealing rubber ring and a mixed rubber film release agent for water supply and drainage pipes and sewage pipes, comprising a coating frame, a film inlet and a film outlet are respectively provided at both ends of the coating frame, a feeding roller is installed inside the coating frame near the film inlet end, a spray mechanism is installed inside the coating frame, guide rollers and a coating mechanism are respectively installed on both sides of the spray mechanism, and a drying frame is provided at one end of the coating mechanism near the film outlet;
[0008] The coating mechanism includes two sets of rotating motors, which are respectively connected to two sets of rotating shafts. Rotating rollers are sleeved on the rotating shafts. Rubber strip openings are arranged between the rotating rollers. Coating brushes are evenly arranged on the rotating rollers. Two sets of material balancing plates are arranged next to the rotating rollers. The material balancing plates are fixed on the coating machine frame.
[0009] Specifically, the spray mechanism includes a collecting tank, which is fixed on the coating frame, a collecting plate is installed on the top of the collecting tank, the bottom of the collecting tank is connected to the inside of the coating frame, an extraction pump is arranged in the collecting tank, a transmission pipeline is connected to the extraction pump, the transmission pipeline runs through to the top of the coating frame, and a spray head is installed on the top of the transmission pipeline.
[0010] Specifically, the drying rack includes two sets of upper and lower frames, the frames are provided with air outlets inside, the frames are installed on the coating rack, and the coating rack is connected to an external air source.
[0011] Specifically, the shower head includes a support block, a through hole is arranged in the center of the support block, a booster nozzle is arranged inside the through hole, and a fan-shaped nozzle is connected below the booster nozzle.
[0012] Specifically, the booster nozzle is installed in cooperation with the through hole just above the collecting tank, and the booster nozzle is installed between the guide roller and the coating mechanism.
[0013] The utility model guides the film to be coated into the coating frame through the feeding roller installed inside the coating frame, passes through the guide wheel, passes through the spraying mechanism and the coating mechanism in sequence, and then is dried by the drying frame, and finally discharged from the coating frame. The spraying mechanism can recycle the release agent for spraying, and the fan-shaped nozzle with the same width as the rubber strip can spray more comprehensively. The release agent is more evenly coated on the film through the cooperation of the rotating roller and the coating brush in the coating mechanism. Finally, the film surface is scraped after being processed by the material equalizing plate, so as to improve the uniformity of the release agent coating and effectively prevent the films from sticking to each other. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The present invention is further described with reference to the accompanying drawings, but the contents in the accompanying drawings do not constitute any limitation to the present invention.
[0015] Figure 1 The utility model is a stereoscopic diagram of a device for uniformly coating a sealing rubber ring, a mixed rubber sheet and an isolating agent for a water supply and drainage pipe and a sewage pipe.
[0016] Figure 2 The utility model is a left view of a coating mechanism in a device for uniformly coating a sealing rubber ring, a mixed rubber sheet and a release agent for a water supply and drainage pipe and a sewage pipe.
[0017] Figure 3The utility model is a partial enlarged view of a drying rack in a device for uniformly coating a mixing rubber sheet and a release agent for a universal sealing rubber ring for water supply and drainage pipes and sewage pipes.
[0018] from Figures 1 to 3 Including:
[0019] 1. Coating rack;
[0020] 2. Import of film;
[0021] 3. Film export;
[0022] 4. Feed roller;
[0023] 5. Spraying mechanism;
[0024] 6. Guide roller;
[0025] 7. Coating mechanism;
[0026] 8. Drying rack;
[0027] 9. Rotate the motor;
[0028] 10. Rotation axis;
[0029] 11. Rotating roller;
[0030] 12. Rubber strip mouth;
[0031] 13. Coating brush;
[0032] 14. Material balancing plate;
[0033] 15. Collection tank;
[0034] 16. Aggregate plate;
[0035] 17. Extraction pump;
[0036] 18. Transmission pipeline;
[0037] 19. Sprinkler head;
[0038] 20. Frame;
[0039] 21. Air outlet;
[0040] 22. External wind source;
[0041] 23. Support block;
[0042] 24. Through hole;
[0043] 25. Booster nozzle;
[0044] 26. Fan-shaped nozzle. DETAILED DESCRIPTION
[0045] The utility model is further described in conjunction with the following embodiments.
[0046] Example 1.
[0047] like Figure 1-3 As shown, a device for uniformly coating a sealing rubber ring mixed rubber film release agent for water supply and drainage pipes and sewage pipes includes a coating frame 1, a film inlet 2 and a film outlet 3 are respectively opened at both ends of the coating frame 1, a feeding roller 4 is installed inside the coating frame 1 near the film inlet 2, a spray mechanism 5 is installed inside the coating frame 1, guide rollers 6 and a coating mechanism 7 are respectively installed on both sides of the spray mechanism 5, and a drying rack 8 is arranged at one end of the coating mechanism 7 near the film outlet 3.
[0048] When in use, the film to be coated with the release agent is fed into the coating frame 1 through the film inlet 2, and the film is conveyed between the guide roller 6 and the coating mechanism 7 through the feed roller 4. At the same time, the spray mechanism 5 installed between the guide roller 6 and the coating mechanism 7 can evenly spray the clip, and finally the coated film is output from the film outlet 3 after being dried by the drying rack 8.
[0049] The coating mechanism 7 includes two groups of rotating motors 9, which are respectively connected to two groups of rotating shafts 10. Rotating rollers 11 are sleeved on the rotating shafts 10. Rubber strip openings 12 are arranged between the rotating rollers 11. Coating brushes 13 are evenly arranged on the rotating rollers 11. Two groups of material equalizing plates 14 are arranged next to the rotating rollers 11, and the material equalizing plates 14 are fixed on the coating machine frame 1.
[0050] Two sets of rotating motors 9 are powered and driven to rotate the rotating shaft 10, and the rotating roller 11 installed on the rotating shaft 10 rotates along with the rotating shaft 10. At the same time, the rubber strip after spraying passes through the rubber strip opening 12 set between the rotating shafts 10. When the rubber strip passes through the rubber strip opening, it can be evenly coated with the coating brush 13 set on the rotating roller 11. At the same time, the material equalizing plate 14 installed next to the rotating roller 11 can scrape the surface of the rubber strip to maintain the uniformity of coating.
[0051] The spray mechanism 5 includes a collecting tank 15, which is fixed on the coating frame 1. A collecting plate 16 is installed on the top of the collecting tank 15. The bottom of the collecting tank 15 is connected to the inside of the coating frame 1. An extraction pump 17 is arranged in the collecting tank 15. A transmission pipeline 18 is connected to the extraction pump 17. The transmission pipeline 18 runs through the top of the coating frame 1. A spray head 19 is installed on the top of the transmission pipeline 18.
[0052] An isolation agent is added to the spray mechanism 5, and the isolation agent is circulated and sprayed in the spray mechanism 5. The isolation agent in the collection tank 15 is extracted by the extraction pump 17, so that the isolation agent enters the transmission pipeline 18, and the isolation agent is transmitted to the spray head 19 installed on the top of the coating frame 1 through the transmission pipeline 18 to spray the rubber strip. The excess isolation agent after spraying is collected by the collecting plate 16, and then returned to the collection tank 15 for continuous circulation extraction by the extraction pump 17.
[0053] The drying rack 8 includes two upper and lower groups of frames 20, each of which is provided with an air outlet 21. The frame 20 is installed on the coating rack 1, and the coating rack 1 is connected to an external air source 22. The air outlet 21 of the upper and lower groups of frames 20 can introduce the external air source 22 to dry the spray-coated rubber strips.
[0054] The spray head 19 includes a support block 23, a through hole 24 is provided in the center of the support block 23, a booster nozzle 25 is provided inside the through hole 24, a fan-shaped nozzle 26 is connected below the booster nozzle 25, and when the support frame supports the booster nozzle 25, the booster nozzle 25 is located directly above the collection tank 15, which is convenient for the cyclic spray coating of the isolation agent. At the same time, the fan-shaped nozzle 26 matches the width of the rubber strip and can evenly spray the rubber strip.
[0055] The booster nozzle 25 is installed in cooperation with the through hole 24 just above the collecting tank 15 , and the booster nozzle 25 is installed between the guide roller 6 and the coating mechanism 7 .
[0056] During the production process, the film to be coated is introduced into the coating frame 1 through the feed roller 4 installed inside the coating frame 1, and is guided by the guide wheel to pass through the spray mechanism 5 and the coating mechanism 7 in turn, and then dried by the drying frame 8, and finally discharged from the coating frame 1. The spray mechanism 5 can recycle the release agent for spraying, and the fan-shaped nozzle with the same width as the rubber strip can spray more comprehensively. The release agent is more evenly coated on the film through the cooperation of the rotating roller 11 and the coating brush 13 in the coating mechanism 7. Finally, the surface of the film is scraped after being processed by the material leveling plate 14 to improve the uniformity of the release agent coating and effectively prevent the films from sticking to each other.
[0057] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit the protection scope of the utility model. Although the utility model is described in detail with reference to the preferred embodiments, ordinary technicians in this field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the essence and scope of the technical solution of the utility model.
Claims
1. A device for uniformly coating a sealing rubber ring, a mixing rubber sheet, and a release agent for a water supply and drainage pipe and a sewage pipe, characterized in that: It comprises a coating frame, wherein a film inlet and a film outlet are respectively provided at both ends of the coating frame, a feeding roller is installed inside the coating frame near the film inlet, a spray mechanism is installed inside the coating frame, guide rollers and a coating mechanism are respectively installed on both sides of the spray mechanism, and a drying frame is provided at one end of the coating mechanism near the film outlet; The coating mechanism includes two groups of rotating motors, which are respectively connected to two groups of rotating shafts. Rotating rollers are sleeved on the rotating shafts. Rubber strip openings are provided between the rotating rollers. Coating brushes are evenly arranged on the rotating rollers. Two groups of material balancing plates are arranged next to the rotating rollers, and the material balancing plates are fixed on the coating machine frame.
2. The device for uniformly coating a mixing rubber sheet and a release agent for a universal sealing rubber ring for water supply and drainage pipes and sewage pipes according to claim 1 is characterized in that: The spray mechanism includes a collecting tank, which is fixed on the coating frame. A collecting plate is installed on the top of the collecting tank. The bottom of the collecting tank is connected to the inside of the coating frame. An extraction pump is arranged in the collecting tank. A transmission pipeline is connected to the extraction pump. The transmission pipeline runs through the top of the coating frame. A spray head is installed on the top of the transmission pipeline.
3. The device for uniformly coating a mixing rubber sheet and a release agent for a universal sealing rubber ring for water supply and drainage pipes and sewage pipes according to claim 2 is characterized in that: The drying rack comprises two sets of upper and lower frames, the frames are provided with air outlets inside, the frames are mounted on the coating rack, and the coating rack is connected with an external air source inside.
4. The device for uniformly coating a mixing rubber sheet and a release agent for a universal sealing rubber ring for water supply and drainage pipes and sewage pipes according to claim 3 is characterized in that: The shower head comprises a support block, a through hole is arranged at the center of the support block, a booster nozzle is arranged inside the through hole, and a fan-shaped nozzle is connected below the booster nozzle.
5. The device for uniformly coating a mixing rubber sheet and a release agent for a universal sealing rubber ring for water supply and drainage pipes and sewage pipes according to claim 4 is characterized in that: The booster nozzle is installed in cooperation with the through hole just above the collecting tank, and the booster nozzle is installed between the guide roller and the coating mechanism.