Solvent cleaning machine with automatic material taking and placing functions

By designing a solvent cleaning machine that automatically picks and discharges materials, using mechanical structures such as guide rails, cylinders and grapple hooks, combined with ultrasonic cleaning and circulating filtration, the problems of low manual operation efficiency and safety hazards of traditional equipment are solved, and an efficient and safe automatic cleaning process is achieved.

CN222659468UActive Publication Date: 2025-03-25SHENZHEN JIETAI ULTRASONIC SCOUR EQUIP CO LTD

Patent Information

Application Number
CN202421337856.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-13
Publication Date
2025-03-25
Estimated Expiration
2034-06-13

AI Technical Summary

Technical Problem

Traditional solvent cleaning equipment requires manual operation during the pick-up and discharge process, which is inefficient and has safety risks.

Method used

A solvent cleaning machine with automatic pick-up and discharge materials was designed, using mechanical structures such as guide rails, cylinders and grappling hooks to realize automatic pick-up and placement of workpieces, and combined with ultrasonic cleaning, circulating filtration, drying and condensation technologies to improve cleaning efficiency and safety.

Benefits of technology

The automatic pick-up and discharge of workpieces is realized, which significantly improves the cleaning efficiency, reduces manual operation, reduces labor intensity and safety risks, and reduces the loss of cleaning solvents through recycling technology.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222659468U_ABST
    Figure CN222659468U_ABST
Patent Text Reader

Abstract

The utility model discloses a solvent cleaning machine with automatic material taking and placing functions, which comprises a rack, a feeding conveying table is mounted on one side of the outer surface of the rack, a discharging conveying table is mounted on the other side of the outer surface of the rack, and first guide rails are fixedly connected to two sides of the outer surface of the rack. According to the solvent cleaning machine with the automatic material taking and placing functions, through arrangement of a first guide rail, a lifting air cylinder, first grabbing hooks, a second guide rail, a third guide rail and a second grabbing hook, the output end of the lifting air cylinder extends to enable a first pneumatic claw to move downwards, then the two ends of the first pneumatic claw extend, the two first grabbing hooks fix a placing basket, and under the action of the third guide rail, the placing basket is placed in the first pneumatic claw. The second pneumatic claw and the second claw hook are used in cooperation to grab the containing basket, then under the action of the second guide rail, the workpieces are driven to move in the rack from left to right in sequence, the automatic material taking and placing function is successfully achieved, the cleaning efficiency is remarkably improved, and the labor intensity and the safety risk are reduced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of cleaning equipment, in particular to a solvent cleaning machine with automatic material taking and placing function. Background Art

[0002] In many industrial production processes, workpieces or materials need to be cleaned. In recent years, due to the rapid development of the solvent cleaning industry, the demand for solvent cleaning supporting equipment has also developed rapidly. As customers' quality requirements become higher and higher, solvent cleaning equipment also needs to be upgraded accordingly, and various design methods should be used to achieve the goals of high efficiency and high quality.

[0003] After searching, Chinese patent publication (announcement) No. CN207371950U discloses a fully enclosed vacuum solvent cleaning machine, the structure of which includes a vacuum fully enclosed cleaning chamber, a cleaning chamber for placing parts to be cleaned, a rough washing fluid tank and a fine washing fluid tank for containing cleaning solvent, an ultrasonic cleaning device, a steam purification device and a vacuum pump are arranged in the vacuum fully enclosed cleaning chamber, a spray device is arranged above the cleaning chamber, the spray device is connected to the fine washing fluid tank and the rough washing fluid tank through a pipeline through a pressure pump, the spray device is connected to a first stepless swing mechanism, the first stepless swing mechanism can control the fixed point, rotation or swing of the spray device, the cleaning chamber is provided with a second stepless swing mechanism for controlling the fixed point, rotation or swing of the parts to be cleaned, the ultrasonic cleaning device is arranged in the cleaning chamber, the steam purification device is provided with a steam outlet, the steam outlet is connected to the cleaning chamber, the pipeline, the rough washing fluid tank and the fine washing fluid tank are all vacuum systems, the utility model can enhance the cleaning effect, reduce the emission of organic gas, and is more environmentally friendly.

[0004] Although the above patent can enhance the cleaning effect, however, traditional cleaning equipment usually requires manual operation during the material loading and unloading process, which is not only inefficient but also has certain safety hazards. In order to improve cleaning efficiency and safety, it is necessary to design a solvent cleaning machine with automatic material loading and unloading to solve the above problems. Utility Model Content

[0005] The main purpose of the utility model is to provide a solvent cleaning machine with automatic material taking and placing function, which can effectively solve the problems in the background technology.

[0006] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0007] A solvent cleaning machine with automatic material loading and unloading, comprising a frame, a feeding conveyor platform is installed on one side of the outer surface of the frame, and a discharging conveyor platform is installed on the other side of the outer surface of the frame, both sides of the outer surface of the frame are fixedly connected with a first guide rail, the lower surface of the first guide rail is transmission-connected with a lifting cylinder, the output end of the lifting cylinder is fixedly connected with a first air claw, and one end of the first air claw is fixedly connected with a first grab hook; the top of the outer surface of the frame is fixedly connected with a second guide rail, the outer surface of the second guide rail is transmission-connected with a guide block, the outer surface of the guide block is fixedly connected with a third guide rail, the outer surface of the third guide rail is transmission-connected with a second air claw, and one end of the second air claw is fixedly connected with a second grab hook.

[0008] Furthermore, in order to facilitate the control of the equipment, a control panel is fixedly connected to one side of the outer surface of the frame close to the feed conveyor platform, and a safety grating is fixedly connected to the middle of the front side of the frame.

[0009] Furthermore, in order to facilitate the placement of workpieces, a placement table is fixedly connected to one side of the outer surface of the frame close to the feed conveyor table and the discharge conveyor table, and a placement basket is movably connected to the upper surface of the placement table.

[0010] Furthermore, in order to facilitate ultrasonic cleaning, an ultrasonic system is installed in the middle of the inner side of the frame, and a heating system is fixedly connected to the inner bottom wall of the ultrasonic system.

[0011] Furthermore, in order to achieve the effect of facilitating circulation filtration, a circulation filtration system is arranged inside the ultrasonic system, a drain ball valve is installed on one side of the lower surface of the circulation filtration system, and a distillation recovery tank is installed on the back of the circulation filtration system.

[0012] Furthermore, in order to facilitate drying of the workpiece, a drying system is installed on the inner side of the frame close to the ultrasonic system, and the drying system uses a blower to supply air.

[0013] Furthermore, in order to facilitate the recovery of the volatilized solvent, a condenser is fixedly connected to the inner side of the frame near the drying system.

[0014] Furthermore, in order to achieve the effect of air blowing and cooling, air curtains are fixedly connected to both sides of the outer surface of the frame.

[0015] Compared with the prior art, the utility model has the following beneficial effects:

[0016] 1. In the utility model, through the arrangement of the first guide rail, the lifting cylinder, the first grab hook, the second guide rail, the third guide rail and the second grab hook, the output end of the lifting cylinder is extended, so that the first air claw moves downward, and then the two ends of the first air claw are extended, the two first grab hooks fix the placement basket, and the lifting cylinder is reset. Under the action of the first guide rail, the placement basket and the workpiece inside are taken and placed. Under the action of the third guide rail, the second air claw and the second grab hook cooperate with each other to grab the placement basket, and then under the action of the second guide rail, the workpiece is driven to move from left to right in sequence inside the frame, which is responsible for smoothly transmitting materials during the cleaning process, successfully realizing the function of automatic material taking and placing, significantly improving the cleaning efficiency, greatly reducing the workload of manual operation, and reducing labor intensity and safety risks.

[0017] 2. In the utility model, through the arrangement of an ultrasonic system, a circulating filtration system, a drying system, an air curtain machine and a condenser, the ultrasonic system uses the generated ultrasonic waves to clean the workpiece, and the cleaning effect is enhanced; the circulating filtration system can filter out impurities in the cleaning solvent, and can be recycled, with very little loss of cleaning solvent, thereby effectively improving the cleaning effect of the equipment; the drying system supplies air through a blower, and the wind generated promotes rapid drying of the workpiece; the air curtain machine blows air to speed up the flow rate of the air in the basket, and achieves rapid cooling of the workpiece, thereby increasing the practicability of the equipment; the condenser uses cold water circulation to recover the volatile solvent, and can be recycled, with very little loss of cleaning solvent, thereby saving costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the main structure of an embodiment of the utility model;

[0019] Figure 2 It is a schematic diagram of the top view of the structure of an embodiment of the utility model;

[0020] Figure 3 It is a side view structural schematic diagram of an embodiment of the utility model;

[0021] Figure 4 This is a schematic diagram of the side structure of the first guide rail of an embodiment of the utility model;

[0022] Figure 5 This is a schematic diagram of the front view structure of the lifting cylinder of an embodiment of the utility model;

[0023] Figure 6 It is a schematic diagram of the third guide rail structure of an embodiment of the utility model. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] Example

[0026] like Figure 1-6 As shown, a solvent cleaning machine with automatic material taking and discharging includes a frame 1, a feeding conveyor platform 2 is installed on one side of the outer surface of the frame 1, a discharging conveyor platform 3 is installed on the other side of the outer surface of the frame 1, both sides of the outer surface of the frame 1 are fixedly connected with a first guide rail 4, the lower surface of the first guide rail 4 is transmission-connected with a lifting cylinder 5, the output end of the lifting cylinder 5 is fixedly connected with a first air claw 6, and one end of the first air claw 6 is fixedly connected with a first grab hook 7; the top of the outer surface of the frame 1 is fixedly connected with a second guide rail 8, the outer surface of the second guide rail 8 is transmission-connected with a guide block 9, the outer surface of the guide block 9 is fixedly connected with a third guide rail 10, the outer surface of the third guide rail 10 is transmission-connected with a second air claw 11, and one end of the second air claw 11 is fixedly connected with a second grab hook 12.

[0027] When in use, through the arrangement of the feed conveyor platform 2, the discharging conveyor platform 3, the first guide rail 4, the lifting cylinder 5, the first grab hook 7, the second guide rail 8, the third guide rail 10 and the second grab hook 12, the feed conveyor platform 2 and the discharging conveyor platform 3 are equipped with a feed and discharging chain conveyor platform, a reduction motor, and a photoelectric detection switch to control the entry and exit of the placement basket 16. When cleaning, the output end of the left lifting cylinder 5 extends to make the first air claw 6 move downward, and then the two ends of the first air claw 6 extend to fix the placement basket 16 through the first grab hook 7, and the lifting cylinder 5 is reset. Under the action of the first guide rail 4, the placement basket 16 and the workpiece inside are placed from the placement platform 15 to the feed conveyor platform 2. Under the action of the third guide rail 10, The second air gripper 11 and the second grab hook 12 cooperate with each other to grab the placement basket 16, and then under the action of the second guide rail 8, drive the workpiece to move from left to right in the inside of the frame 1, and are responsible for smoothly transmitting the material during the cleaning process. After the workpiece is cleaned, the first air gripper 6 and the first grab hook 7 on the right side cooperate with each other to move the workpiece from the discharge conveyor table 3 out of the equipment, successfully realizing the function of automatic material loading and unloading, significantly improving the cleaning efficiency, greatly reducing the workload of manual operation, reducing labor intensity and safety risks, ensuring the automation and precise control of the cleaning process, improving the stability of the cleaning effect, further enhancing the safety and reliability of the equipment, and providing reliable protection for the production process.

[0028] A control panel 13 is fixedly connected to one side of the outer surface of the frame 1 near the feeding conveyor 2, and a safety grating 14 is fixedly connected to the middle of the front of the frame 1. In specific use, through the setting of the control panel 13, the internal electrical components of the control panel 13 are all imported from internationally famous brands, the whole machine is controlled automatically, and various parameters can be modified according to the cleaning process, which is convenient for operation. The automatic operation of the entire equipment is accurately realized through the control panel 13, including the reasonable control of the timing of taking and releasing materials, etc. The safety grating 14 protects the cleaning mechanism to avoid accidents during the operation of the equipment and increase the safety of the equipment during operation.

[0029] The outer surface of the frame 1 is fixedly connected to a placing table 15 on one side close to the feeding conveying table 2 and the discharging conveying table 3, and the upper surface of the placing table 15 is movably connected to a placing basket 16. In specific use, through the setting of the placing table 15, two groups of placing tables 15 are respectively placed at the front end of the feeding conveying table 2 and the discharging conveying table 3, which is convenient for placing the placing basket 16 and provides a place for parking the placing basket 16. The placing basket 16 is convenient for placing multiple workpieces, so that the equipment can clean multiple workpieces at the same time, which increases the cleaning efficiency.

[0030] An ultrasonic system 17 is installed in the middle of the inner side of the frame 1, and a heating system 18 is fixedly connected to the inner bottom wall of the ultrasonic system 17. When in use, through the setting of the ultrasonic system 17, the heating system 18 is a cast aluminum heating plate, and the ultrasonic system 17 uses the generated ultrasonic waves to clean the workpiece, and the cleaning effect is enhanced. At the same time, under the action of the heating system 18, multiple cleaning methods such as steam cleaning are adopted to effectively improve the cleaning effect of the equipment.

[0031] The ultrasonic system 17 is provided with a circulating filtration system 19 inside, a liquid discharge ball valve 20 is installed on one side of the lower surface of the circulating filtration system 19, and a distillation recovery tank 21 is installed on the back of the circulating filtration system 19. When in use, through the setting of the circulating filtration system 19, the ultrasonic system 17 is configured with a circulating filtration system 19 inside, using Guangzhou Hongye stainless steel pump and ten-inch filter, internal circulation filtration, adjustable circulation pressure, adding liquid discharge ball valve 20 and distillation recovery tank 21, reducing labor, and the circulating filtration system 19 can filter out impurities in the cleaning solvent, which can be recycled, and the loss of cleaning solvent is very small, thereby effectively improving the cleaning effect of the equipment.

[0032] A drying system 22 is installed on the inner side of the frame 1 near the ultrasonic system 17. The drying system 22 uses a blower to supply air. When in use, the drying system 22 is set to supply air through the blower, and the air generated by the drying system 22 promotes rapid drying of the workpiece and improves work efficiency.

[0033] The inner side of the frame 1 is fixedly connected to a side near the drying system 22 with a condenser 23. In specific use, through the setting of the condenser 23, the condenser 23 uses cold water circulation to recover the volatilized solvent, which can be recycled, and the loss of the cleaning solvent is very small, saving costs.

[0034] Both sides of the outer surface of the frame 1 are fixedly connected with air curtain machines 24. In specific use, through the setting of the air curtain machine 24, when the cleaned workpiece is placed on the discharge conveyor 3 for transportation, the air curtain machine 24 blows air, which can speed up the flow speed of the air in the placement basket 16, realize rapid cooling treatment of the workpiece, and increase the practicality of the equipment.

[0035] Working principle: During use, the output end of the left lifting cylinder 5 extends, so that the first air claw 6 moves downward, and then the two ends of the first air claw 6 extend, and the placement basket 16 is fixed under the action of the first grab hook 7, and the lifting cylinder 5 is reset. Under the action of the first guide rail 4, the placement basket 16 and the workpiece inside are placed from the placement table 15 to the feed conveyor table 2, and then the feed conveyor table 2 transports the placement basket 16 to the cleaning mechanism. Under the action of the third guide rail 10, the second air claw 11 and the second grab hook 12 cooperate with each other to grab the placement basket 16, and then under the action of the second guide rail 8, the workpiece is driven to move from left to right in the frame 1. The ultrasonic system 17 uses the generated ultrasonic wave to clean the workpiece. At the same time, under the action of the heating system 18, multiple cleaning methods such as steam cleaning are used to effectively The cleaning effect of the equipment is improved. The circulating filtration system 19 filters out impurities in the cleaning solvent. The condenser 23 uses cold water circulation to recover the volatile solvent. The drying system 22 supplies air through the blower, and the generated wind promotes the rapid drying of the workpiece. Then the placement basket 16 is placed on the unloading conveyor table 3. The wind curtain machine 24 blows air to accelerate the flow speed of the air in the placement basket 16 and achieve rapid cooling of the workpiece. Finally, the first air claw 6 and the first grab hook 7 on the right side of the equipment fix the placement basket 16. Under the action of the right lifting cylinder 5 and the first guide rail 4, the workpiece inside the placement basket 16 after cleaning is moved out of the equipment, successfully realizing the function of automatic material removal and discharge, and significantly improving the cleaning efficiency. The safety grating 14 protects the cleaning mechanism to avoid accidents during the operation of the equipment and increase the safety of the equipment during operation.

[0036] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A solvent cleaning machine with automatic material loading and unloading, comprising a frame (1), characterized in that: A feeding conveying platform (2) is installed on one side of the outer surface of the frame (1), and a discharging conveying platform (3) is installed on the other side of the outer surface of the frame (1); first guide rails (4) are fixedly connected to both sides of the outer surface of the frame (1); a lifting cylinder (5) is drivingly connected to the lower surface of the first guide rail (4); a first air claw (6) is fixedly connected to the output end of the lifting cylinder (5); and a first grab hook (7) is fixedly connected to one end of the first air claw (6); The top of the outer surface of the frame (1) is fixedly connected to a second guide rail (8), the outer surface of the second guide rail (8) is transmission-connected to a guide block (9), the outer surface of the guide block (9) is fixedly connected to a third guide rail (10), the outer surface of the third guide rail (10) is transmission-connected to a second air gripper (11), and one end of the second air gripper (11) is fixedly connected to a second grab hook (12).

2. A solvent cleaning machine with automatic material loading and unloading according to claim 1, characterized in that: A control panel (13) is fixedly connected to one side of the outer surface of the frame (1) close to the feed conveying platform (2), and a safety grating (14) is fixedly connected to the middle of the front side of the frame (1).

3. The solvent cleaning machine with automatic material loading and unloading according to claim 1, characterized in that: The outer surface of the frame (1) is fixedly connected to a placement table (15) on one side close to the feed conveyor table (2) and the discharge conveyor table (3), and the upper surface of the placement table (15) is movably connected to a placement basket (16).

4. The solvent cleaning machine with automatic material loading and unloading according to claim 1, characterized in that: An ultrasonic system (17) is installed in the middle of the inner side surface of the frame (1), and a heating system (18) is fixedly connected to the inner bottom wall of the ultrasonic system (17).

5. A solvent cleaning machine with automatic material loading and unloading according to claim 4, characterized in that: A circulating filtration system (19) is arranged inside the ultrasonic system (17), a liquid discharge ball valve (20) is installed on one side of the lower surface of the circulating filtration system (19), and a distillation recovery tank (21) is installed on the back of the circulating filtration system (19).

6. The solvent cleaning machine with automatic material loading and unloading according to claim 4, characterized in that: A drying system (22) is installed on the inner side surface of the frame (1) close to the ultrasonic system (17), and the drying system (22) uses a blower to supply air.

7. A solvent cleaning machine with automatic material loading and unloading according to claim 6, characterized in that: A condenser (23) is fixedly connected to a side of the inner side of the frame (1) close to the drying system (22).

8. The solvent cleaning machine with automatic material loading and unloading according to claim 1, characterized in that: Air curtain machines (24) are fixedly connected to both sides of the outer surface of the frame (1).

Citation Information

Patent Citations

  • Totally -enclosed vacuum solvent cleaning machine

    CN207371950U

Cited By

  • Cleaning device with thorough cleaning function for pin bush production

    CN120532806A