Pickling processing device for quartz sand

By designing the internal heating system and inclined air intake pipe in the quartz sand pickling processing device, the problems of insufficient stirring and poor heat conduction are solved, and a more efficient pickling effect is achieved.

CN222659479UActive Publication Date: 2025-03-25WULIAN CHENMING NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202421242933.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2025-03-25
Estimated Expiration
2034-05-31

AI Technical Summary

Technical Problem

The existing quartz sand pickling processing device does not stir sufficiently during the stirring process, and the heat conduction effect is poor in winter.

Method used

A pickling processing device including a kettle body, a top cover, a motor, a rotating shaft, agitating blades and an intake pipe is designed. The internal heating is achieved through the air inlet pipe and the hot air fan that penetrates the kettle body, avoiding the problem of low external heating efficiency. The intake pipe tilt setting and swivel check valve design help blow up the bottom quartz sand, improving the mixing effect.

Benefits of technology

More sufficient quartz sand stirring and more efficient heat conduction are achieved, improving the pickling effect, especially in winter environments.

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Abstract

The utility model belongs to the technical field of quartz sand processing, and particularly relates to a quartz sand pickling processing device which comprises a kettle body, a top cover is arranged at the upper end of the kettle body, a motor base is arranged in the center of the upper portion of the top cover, a motor is arranged in the motor base, and an output shaft of the motor faces the kettle body and is connected with a rotating shaft. A bearing seat for fixing the other end of the rotating shaft is arranged at the bottom in the kettle body, a quartz sand feeding opening penetrating through the top cover is formed in one side of the top cover, a turning cover is hinged to one side of the feeding opening, a conveying opening for a reaction solution to pass through is formed in one end of the side face of the feeding opening, and a plurality of air inlet pipes penetrating through the kettle body are evenly arranged on the lower portion of the kettle body in the circumferential direction; according to the present invention, the heat conduction effect is improved through the internal heating manner, and the working efficiency is improved through the hollow collection box.
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Description

Technical Field

[0001] The utility model belongs to the technical field of quartz sand processing, in particular to a quartz sand pickling processing device. Background Art

[0002] Quartz sand is quartz particles made by crushing quartz stone. Quartz stone is a non-metallic mineral, a hard, wear-resistant, chemically stable silicate mineral. It is an important industrial mineral raw material and a non-chemical hazardous substance. It is widely used in glass, casting, ceramics and fireproof materials, smelting ferrosilicon, metallurgical flux, metallurgy, construction, chemical industry, plastics, rubber, abrasives, filter materials and other industries. During the processing of quartz sand, it needs to be purified and impurities removed by acid washing.

[0003] Most of the existing automatic pickling devices for quartz sand have a single structure. For example, the utility model patent with application number 202221306201.0 discloses a pickling processing device for quartz sand, including a kettle body, a top cover and a liquid inlet pipe. The top cover is installed on the top of the kettle body, a support frame is installed in the middle above the top cover, a motor is installed on the top of the support frame, a connecting shaft is installed at the bottom of the motor, an agitator is installed at the bottom of the connecting shaft, a feed pipe is installed on one side of the top cover, a guide plate is provided at the bottom of the feed pipe, a ceramic plate is installed on the inner side of the guide plate, and the liquid inlet pipe is installed on one side of the kettle body. A heating seat is installed on the outside of the kettle body, a discharge pipe is installed on the top of the kettle body, a solenoid valve is fixed on the discharge pipe, a diversion pipe is installed around the top of the kettle body, a high-pressure nozzle is installed at the bottom of the diversion pipe, and an air inlet is installed on the outside of the diversion pipe; a connecting shaft is driven by a motor, and an agitator is installed at the bottom of the connecting shaft. During the stirring process, the agitator is difficult to drive the bottom quartz sand to fully stir due to excessive pressure. The heating seat installed on the outside of the kettle body is very easy to lose heat during the heat conduction process in winter. Therefore, the utility model proposes a quartz sand pickling processing device to solve the problems existing in the prior art. Utility Model Content

[0004] The utility model aims to provide a quartz sand pickling processing device to solve the problems of insufficient stirring during the quartz sand pickling process and poor heat conduction effect in winter proposed in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: it includes a kettle body, a top cover is provided at the upper end of the kettle body, a motor seat is provided at the center above the top cover, a motor is provided in the motor seat, the motor output shaft faces the kettle body and is connected to a rotating shaft, a bearing seat is provided at the bottom of the kettle body for fixing the other end of the rotating shaft, a quartz sand feed port penetrating the top cover is provided on one side of the top cover, a flip cover is hingedly connected to one side of the feed port, a delivery port for the reaction solution to pass through is provided at one end of the side of the feed port, a plurality of air inlet pipes penetrating the kettle body are evenly provided on the lower part of the kettle body, the blowing direction of the air inlet pipe is arranged toward the bottom of the kettle body, a filter screen is provided at the air inlet position of the air inlet pipe for blocking the passage of quartz sand, a swing-type one-way valve is provided on the other side of the air inlet pipe, and the swing-type one-way valve is connected to an air pipe.

[0006] Preferably, support columns are provided circumferentially at the bottom of the kettle body, a hollow collecting box is provided below the kettle body on the inner side of the support columns, the hollow collecting box comprises an inner wall, an outer wall and a roller, a hollow interlayer is provided between the inner wall and the outer wall, the roller is installed below the outer wall, the hollow interlayer is provided as a reaction solution collecting chamber, one side of the outer wall is provided with an acid discharge hole connected to the reaction solution collecting chamber; the inner wall is a cone with a larger upper portion and a smaller lower portion, the internal space of the inner wall is provided as a sand containing chamber, a hole connected to the reaction solution collecting chamber is provided at the bottom of the sand containing chamber, and a filter is provided above the hole.

[0007] Preferably, the plurality of air pipes are connected to a main pipeline via a multi-way valve, and the main pipeline is connected to a hot air blower.

[0008] Preferably, an air outlet penetrating the top cover is provided at a position on the top cover away from the feed inlet.

[0009] Preferably, the bottom of the kettle body bulges downward, and a discharge port is provided at the center of the bottom of the kettle body. A valve is welded to the discharge port, and the valve is controlled to open and close by a solenoid valve.

[0010] Preferably, the rotating shaft is provided with four groups of stirring blade assemblies, and the stirring blade assemblies include two left-right symmetrical stirring blades, and the stirring blades of the four groups of stirring blade assemblies are staggered from top to bottom at the lower half of the rotating shaft.

[0011] Preferably, the delivery port through which the reaction solution passes is connected to a delivery pipeline, and the top cover is provided with a support column for supporting the delivery pipeline.

[0012] Preferably, a support column is provided between the motor base and the top cover.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] (1) Internal heating is achieved by the air inlet pipe and the hot air blower that are arranged throughout the kettle body. Compared with the traditional external heating method, the low heat conduction efficiency in winter is avoided. In order to prevent the reaction solution from flowing back, a swing check valve is added to the air inlet pipe, and the entry angle of the air inlet pipe is set to a certain angle. The inclined air inlet pipe blows air toward the bottom, which can also better cooperate with the stirring device. During the stirring process, the air inlet pipe can help blow up a certain amount of quartz sand at the bottom, so that the pickling effect of the device is further improved.

[0015] (2) The feed inlet of the device is equipped with a flap to prevent splashing when adding the reaction solution.

[0016] (3) The overall sealing of the device is good, and the smell and gas generated during the reaction process can be discharged through the air outlet and the hose.

[0017] (4) A matching hollow collection box is provided under the kettle body, which can directly filter the reaction solution and quartz sand, making the use process safer. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the structure of the hollow collection box of the utility model;

[0020] Figure 3 It is a structural schematic diagram of the utility model A;

[0021] Figure 4 This is the distribution diagram of the stirring blades of the utility model;

[0022] In the figure: 1. top cover; 2. motor seat; 3. motor; 4. rotating shaft; 5. bearing seat; 6. quartz sand feed port; 7. flip cover; 8. delivery port for reaction solution; 9. air inlet pipe; 10. swing-type one-way valve; 11. vertical air pipe; 12. support column; 13. hollow collecting box; 131. outer wall; 132. inner wall; 133. roller; 134. hole; 14. air outlet; 16. stirring blade; 17. delivery pipeline; 18. kettle body. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-Figure 4 As shown, the utility model provides the following technical solutions:

[0025] A quartz sand pickling processing device comprises a kettle body 18, wherein a top cover 1 is provided at the upper end of the kettle body 18, a motor seat 2 is provided at the center above the top cover 1, a quartz sand feed port 6 penetrating the top cover is provided on one side of the top cover 1, a flip cover 7 is hingedly connected to one side of the feed port 6, a delivery port 8 for a reaction solution to pass through is provided at one end of the side of the feed port 6, a delivery port through which the reaction solution passes is connected to a delivery pipeline 17, a support column for supporting the delivery pipeline is provided on the top cover 1, an air outlet 14 penetrating the top cover is provided at a position of the top cover away from the feed port, and the flip cover 7 is tightly closed when the reaction solution is added to prevent splashing.

[0026] A motor 3 is provided in the motor seat 2, and the motor output shaft faces the kettle body and is connected to a rotating shaft 4. A bearing seat 5 for fixing the other end of the rotating shaft is provided at the bottom of the kettle body. The rotating shaft 4 is provided with four groups of stirring blade assemblies, and the stirring blade assemblies include two left-right symmetrical stirring blades 16. The stirring blades of the four groups of stirring blade assemblies are staggered from top to bottom at the lower half of the rotating shaft 4.

[0027] A plurality of inclined air inlet pipes 9 penetrating the kettle body are evenly arranged in the circumference of the lower part of the kettle body. The blowing direction of the air inlet pipe 9 is arranged toward the bottom of the kettle body 18, and it mainly serves to cooperate with the stirring device to stir the bottom quartz sand. A filter screen is provided at the air inlet position of the air inlet pipe to block the passage of quartz sand. A horizontal pipe is arranged horizontally at the end of the inclined air inlet pipe 9, and a swing-type one-way valve 10 is installed on the horizontal pipe. A vertical air pipe 11 is connected to the end of the horizontal pipe. The plurality of vertical air pipes 11 are connected to the main pipeline through a multi-way valve, and the main pipeline is connected to the hot air blower. The air inlet pipe is arranged obliquely toward the kettle body, which can better match the stirring device to stir the bottom quartz sand on the one hand, and avoid the phenomenon of backflow of the reaction solution on the other hand.

[0028] The bottom of the kettle body 18 bulges downward, and a discharge port is arranged at the center of the bottom of the kettle body. A valve is welded to the discharge port, and the valve is controlled to open and close by a solenoid valve.

[0029] A support column 12 is circumferentially provided at the bottom of the kettle body 18, and a hollow collecting box 13 is provided below the kettle body inside the support column. The hollow collecting box 13 includes an inner wall 132, an outer wall 121 and a roller 133. A hollow interlayer is provided between the inner wall and the outer wall, and the roller is installed below the outer wall. The hollow interlayer is set as a reaction solution collection chamber, and one side of the outer wall is provided with an acid discharge hole connected to the reaction solution collection chamber; the inner wall is a cone with a larger upper part and a smaller lower part, and the internal space of the inner wall is set as a sand holding chamber, and a hole 134 connected to the reaction solution collection chamber is provided at the bottom of the sand holding chamber, and a filter is provided above the hole.

[0030] During the use of this device, a certain amount of quartz sand is first added through the quartz sand feed port. After the addition is completed, the flap is closed and the air outlet is connected to the exhaust pipe. After the closing is completed, the reaction solution is added through the delivery port through which the reaction solution passes. The reaction solution used in this embodiment is dilute hydrochloric acid. After the addition is completed, it is allowed to stand for 1-2 hours, and then the hot air blower is turned on to blow hot air through the air inlet pipe. The heating temperature of the hot air blower shall not exceed 65 degrees. When the hot air is blown in, the motor is turned on, the motor drives the rotating shaft, and the rotating shaft drives the staggered stirring blades to start fully stirring the quartz sand.

[0031] After the reaction is completed, the solenoid valve is opened to discharge the dilute hydrochloric acid and quartz sand. During the discharge, the air inlet pipe will continue to spray hot air, which can better discharge the quartz sand and play a certain drying role. During this period, workers are not allowed to approach. During the discharge process, the quartz sand and dilute hydrochloric acid are filtered out through the hollow collection box at the bottom. There are rollers at the bottom of the hollow collection box, which can be directly dragged away by workers.

[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A quartz sand pickling processing device, characterized in that: The invention comprises a kettle body (18), wherein a top cover (1) is provided at the upper end of the kettle body (18), a motor seat (2) is provided at the center above the top cover (1), a motor (3) is provided in the motor seat (2), an output shaft of the motor (3) faces the kettle body and is connected to a rotating shaft (4), a bearing seat (5) is provided at the bottom of the kettle body (18) for fixing the other end of the rotating shaft, a quartz sand feed port (6) penetrating the top cover is provided on one side of the top cover (1), a flip cover (7) is hingedly connected to one side of the feed port, and one end of the side of the feed port is A delivery port (8) for the reaction solution to pass through is provided, and a plurality of inclined air inlet pipes (9) penetrating the kettle body are evenly provided at the lower part of the kettle body (18). The blowing direction of the inclined air inlet pipe (9) is arranged toward the bottom of the kettle body (18). The end of the inclined air inlet pipe (9) is connected to a horizontal pipe arranged horizontally, and a swing-type non-return valve (10) is installed on the horizontal pipe. The end of the horizontal pipe is connected to a vertical air pipe (11) arranged vertically. A filter screen for blocking the passage of quartz sand is provided at the air inlet position of the air inlet pipe (9).

2. The pickling processing device for quartz sand according to claim 1, characterized in that: A support column (12) is provided at the bottom of the kettle body (18) in the circumferential direction. A hollow collecting box (13) is provided inside the support column (12) and below the kettle body. The hollow collecting box comprises an inner wall (132), an outer wall (131) and a roller (133). A hollow interlayer is provided between the inner wall (132) and the outer wall (131). The roller (133) is installed below the outer wall (131). The hollow interlayer is provided as a reaction solution collection chamber. One side of the outer wall (131) is provided with an acid discharge hole connected to the reaction solution collection chamber. The inner wall (132) is a cone with a larger top and a smaller bottom. The internal space of the inner wall (132) is provided as a sand chamber. A hole (134) connected to the reaction solution collection chamber is provided at the bottom of the sand chamber. A filter screen is provided above the hole.

3. The pickling processing device for quartz sand according to claim 1, characterized in that: The plurality of air pipes are connected to a main pipeline through a multi-way valve, and the main pipeline is connected to a hot air blower.

4. The pickling processing device for quartz sand according to claim 1, characterized in that: An air outlet (14) penetrating the top cover is arranged at a position on the top cover away from the feed inlet.

5. The pickling processing device for quartz sand according to claim 1, characterized in that: The bottom of the kettle body bulges downwards, and a discharge port is arranged at the center of the bottom of the kettle body. A valve is welded to the discharge port, and the valve is controlled to switch by a solenoid valve.

6. The pickling processing device for quartz sand according to claim 1, characterized in that: The rotating shaft is provided with four groups of stirring blade assemblies, each of which comprises two stirring blades (16) that are symmetrical on both sides. The stirring blades of the four groups of stirring blade assemblies are staggered from top to bottom at the lower half of the rotating shaft (4).

7. The pickling processing device for quartz sand according to claim 1, characterized in that: The delivery port through which the reaction solution passes is connected to a delivery pipeline (17), and the top cover is provided with a support column for supporting the delivery pipeline.

8. The pickling processing device for quartz sand according to claim 1, characterized in that: A support column is arranged between the motor seat and the top cover.

Citation Information

Patent Citations

  • Pickling processing device for quartz sand

    CN217748369U