Catalyst feeding machine for comprehensive utilization and treatment of tailings

By designing a catalyst feeder for tailings treatment, the problems of environmental pollution, resource waste, high energy consumption and insufficient treatment technology in tailings treatment are solved, and efficient and environmentally friendly tailings comprehensive utilization treatment are achieved.

CN222659617UActive Publication Date: 2025-03-25SHAANXI ZIBO TECH SERVICE CO LTD
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Patent Information

Application Number
CN202420548956.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-20
Publication Date
2025-03-25
Estimated Expiration
2034-03-20

AI Technical Summary

Technical Problem

The existing tailings treatment methods have problems such as environmental pollution, waste of resources, high energy consumption and insufficient treatment technology.

Method used

A catalyst feeder for comprehensive utilization treatment of tailings was designed. Through vacuum suction pipes and spray filling devices, the catalyst was accurately and accurately put into the tailings slag conveyor belt to achieve effective contact between the catalyst and tailings.

Benefits of technology

It effectively reduces environmental pollution, improves the recovery rate of useful metals, reduces energy consumption, and improves the efficiency of handling complex tailings.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222659617U_ABST
    Figure CN222659617U_ABST
Patent Text Reader

Abstract

The utility model relates to a catalyst feeding machine for comprehensive utilization and treatment of tailings. The device is characterized by at least comprising a catalyst storage ton tank (7), an in-tank vacuum suction pipe (8), a tank body mounting bracket (19), a vacuum pump (11), a vacuum pump inclined support frame (12), a catalyst spraying pipe (20), a spraying and filling catalyst (21), a tailing slag conveying belt (23), a weighing sensor, a conveying belt bracket (26) and a batch feeder shell (18), the catalyst storage ton tank (7), the in-tank vacuum suction pipe (8), the tank body mounting bracket (19), the vacuum pump (11) and the vacuum pump inclined support frame (12) are arranged in the batch feeder shell (18); according to the feeding machine for comprehensive utilization and treatment of tailings, a catalyst can be accurately fed into the tailings on the conveying belt.
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Description

Technical Field

[0001] The utility model belongs to the field of comprehensive utilization of hazardous solid wastes, and specifically relates to a catalyst feeder for comprehensive utilization and treatment of tailings. Technical Background

[0002] Tailings treatment is an important part of the mining and smelting industry. It mainly refers to the treatment of useful metals and other harmful substances that have not been extracted from metal ores to reduce environmental pollution and waste of resources. At present, non-tailings treatment or metal tailings treatment mainly adopts the following methods:

[0003] 1. Flotation method: Useful metals and other impurities in metal ores are separated by flotation machinery to achieve the purpose of extracting useful metals.

[0004] 2. Magnetic separation: Use magnetic differences to separate magnetic minerals from non-magnetic minerals in metal ores to increase the recovery rate of useful metals.

[0005] 3. Gravity separation method: Use gravity separation equipment to separate heavy metals and light metals in metal ores to improve the grade of useful metals.

[0006] 4. Chemical leaching method: Use the principle of chemical dissolution to dissolve useful metals in metal ores, and then extract the metals through precipitation, extraction and other methods.

[0007] However, there are some problems in the treatment of metal tailings:

[0008] 1. Environmental pollution: Traditional methods of treating metal tailings may produce a large amount of wastewater, waste residue and waste gas, which contain harmful substances and easily cause environmental pollution.

[0009] 2. Waste of resources: Some metal tailings treatment methods fail to effectively recover useful metals, resulting in waste of resources.

[0010] 3. High energy consumption: Some metal tailings treatment methods require a lot of energy support, have high energy consumption, and do not meet the requirements of sustainable development.

[0011] 4. The processing technology is not advanced enough: Some metal tailings processing technologies are relatively backward and cannot efficiently process complex tailings.

[0012] The patents applied for, "A Metal Tailings Comprehensive Utilization Process" and "A Tailings Full Resource Comprehensive Treatment Process Method", disclose a production process that can improve the tailings recovery rate, reduce environmental pollution, reduce energy consumption, and achieve sustainable and comprehensive utilization of resources. In the process, a mechanism with strong adaptability and accurate delivery of catalysts to the processing equipment is required to meet the requirements of comprehensive tailings treatment. Summary of the invention

[0013] The utility model aims to provide a feeding machine for tailings comprehensive utilization treatment which can accurately feed catalyst into tailings slag on a conveyor belt.

[0014] The purpose of the utility model is achieved in this way. A catalyst feeder for comprehensive utilization of tailings comprises at least: at least a catalyst storage tank 7, a vacuum suction pipe 8 in the tank, a tank mounting bracket 19, a vacuum pump 11, a vacuum pump oblique support frame 12, a catalyst spray pipe 20, a spraying catalyst 21, a tailings slag conveyor belt 23, a weighing sensor 24, a conveyor belt bracket 25 and a feeder housing 18; a catalyst storage tank 7, a vacuum suction pipe 8 in the tank, a tank mounting bracket 19, a vacuum pump 11, and a vacuum pump oblique support frame 12 are in the feeder housing 18; The catalyst storage ton tank 7 described in the feeding machine shell 18 is fixed by a tank mounting bracket 19, the top of the catalyst storage ton tank 7 is a catalyst filling port 1, and the left slide rail 13 and the right slide rail 14 of the tank are fixed along the length direction at the bottom, and an internal vacuum suction pipe 8 is extended into the tank body; the vacuum suction pipe suction port 9 at one end of the internal vacuum suction pipe 8 is inserted into the cavity; the other end of the internal vacuum suction pipe 8 is connected to the vacuum pump 11 outside the tank body through a pipeline valve, and the vacuum pump 11 is fixed by the vacuum pump inclined support frame 12; the output end of the vacuum pump 11 is connected to the material platform of the feeding mechanism through a pipeline valve.

[0015] The material platform of the feeding mechanism includes: a catalyst spray pipe 20, a spraying catalyst 21, a tailings conveyor belt 23, a left weighing sensor 24, a right weighing sensor 25, and a conveyor belt bracket 26; one end of the catalyst spray pipe 20 is connected to the output end of the vacuum pump 11, and the other end is connected to the pipeline of the spraying catalyst 21, the lower end of the pipeline of the spraying catalyst 21 is the tailings conveyor belt 23, the upper end of the tailings conveyor belt 23 is the tailings 22, and the lower end is the weighing sensor, the weighing sensor is on the conveyor belt bracket 26, and there is a weighing sensor between the conveyor belt bracket 26 and the tailings conveyor belt 23, and the weighing sensor can use the left weighing sensor 24 and the right weighing sensor 25 to ensure its weighing accuracy.

[0016] The upper part of the tank mounting bracket 19 is provided with a left tank mounting slide rail slot 15 and a right tank mounting slide rail slot 16. The left tank slide rail 13 and the right tank slide rail 14 are respectively connected to the left slide rail slot 15 and the right tank mounting slide rail slot 16, so that the catalyst storage ton tank 7 can be accurately and stably installed and fixed.

[0017] A vacuum pump mounting bracket 17 is fixed to one side of the tank body mounting bracket 19, and the upper end of the vacuum pump mounting bracket 17 is a 90-degree bent frame. The vacuum pump 11 outside the tank body is located on the 90-degree bent frame, and the bottom is supported by the vacuum pump inclined support frame 12. The vacuum pump 11 outside the tank body has three connection ports, one of which is connected to the catalyst spray pipe 20, and the other vacuum suction pipe 4 is connected to the vacuum suction pipe 8 in the tank through the vacuum suction pipe mouth electronic lock 3, and the vacuum suction pipe 8 in the tank leads to the catalyst storage ton tank 7. The negative pressure of the vacuum suction pipe suction port 9 at the end of the vacuum suction pipe 8 in the tank absorbs the catalyst to the tailings slag conveyor belt 23; the third is the vacuum suction pipe lifting mechanism 5, which is used to lift the vacuum suction pipe when changing materials.

[0018] The catalyst storage ton tank 7 is a hexagonal structure, with a ton tank shell 10 on its outer layer. The material tank interlayer between the ton tank shell 10 and the catalyst storage ton tank 7 is filled with an anti-drilling protection layer 6. The anti-drilling protection layer 6 uses asbestos materials to protect the catalyst storage ton tank 7.

[0019] The anti-drilling protection layer 6 is at both ends of the catalyst storage tank 7.

[0020] The advantages of the utility model are:

[0021] 1. Less or almost no environmental pollution: Compared with traditional tailings treatment methods, it will not produce a large amount of wastewater, waste residue and waste gas, and will not cause environmental pollution.

[0022] 2. No waste of resources: It can effectively recycle useful metals without causing waste of resources.

[0023] 3. Low energy consumption and can efficiently process complex tailings.

[0024] The utility model is further described below in conjunction with the accompanying drawings of the embodiments: BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the structure of an embodiment of the utility model;

[0026] Figure 2 This is the structural diagram of the catalyst storage tank.

[0027] In the figure, 1. Catalyst filling port; 2. Electronic lock of filling port; 3. Electronic lock of vacuum suction pipe port; 4. Vacuum suction pipe in operation; 5. Vacuum suction pipe lifted (when changing material and filling); 6. Anti-drilling protection layer of material tank interlayer (asbestos material); 7. Catalyst storage ton tank; 8. Vacuum suction pipe in tank; 9. Vacuum suction pipe suction port; 10. Ton tank shell; 11. Vacuum pump; 12. Vacuum pump inclined support frame; 13. Left tank mounting rail; 14. Right tank mounting rail; 15. Left slot for tank mounting rail; 16. Right slot for tank mounting rail; 17. Vacuum pump mounting vertical bracket; 18. Feeder shell; 19. Tank mounting bracket; 20. Catalyst spray pipe; 22. Tailings; 23. Tailings conveyor belt; 24. Left weighing sensor; 25. Right weighing sensor; 26. Conveyor belt bracket. DETAILED DESCRIPTION

[0028] like Figure 1 and Figure 2 As shown, a catalyst feeder for comprehensive utilization of tailings comprises at least: a catalyst storage tank 7, a vacuum suction pipe 8 in the tank, a tank mounting bracket 19, a vacuum pump 11, a vacuum pump oblique support frame 12, a catalyst spray pipe 20, a spraying catalyst 21, a tailings slag conveyor belt 23, a weighing sensor 24, a conveyor belt support 25 and a feeder housing 18; the catalyst storage tank 7, the vacuum suction pipe 8 in the tank, the tank mounting bracket 19, the vacuum pump 11, the vacuum pump oblique support frame 12 are in the feeder housing 18; the feeder housing 18 is provided with a catalyst storage tank 7, a vacuum suction pipe 8 in the tank, a tank mounting bracket 19, a vacuum pump 11, and a vacuum pump oblique support frame 12. The catalyst storage ton tank 7 described in 8 is fixed by a tank mounting bracket 19, the top of the catalyst storage ton tank 7 is a catalyst filling port 1, and the left slide rail 13 and the right slide rail 14 of the tank are fixed along the length direction at the bottom, and an internal vacuum suction pipe 8 is extended into the tank body; the vacuum suction pipe suction port 9 at one end of the internal vacuum suction pipe 8 is inserted into the cavity; the other end of the internal vacuum suction pipe 8 is connected to the vacuum pump 11 outside the tank body through a pipeline valve, and the vacuum pump 11 is fixed by a vacuum pump inclined support frame 12; the output end of the vacuum pump 11 is connected to the material platform of the feeding mechanism through a pipeline valve.

[0029] The material platform of the feeding mechanism includes: a catalyst spray pipe 20, a spraying catalyst 21, a tailings conveyor belt 23, a left weighing sensor 24, a right weighing sensor 25, and a conveyor belt bracket 26; one end of the catalyst spray pipe 20 is connected to the output end of the vacuum pump 11, and the other end is connected to the pipeline of the spraying catalyst 21, the lower end of the pipeline of the spraying catalyst 21 is the tailings conveyor belt 23, the upper end of the tailings conveyor belt 23 is the tailings 22, and the lower end is the weighing sensor, the weighing sensor is on the conveyor belt bracket 26, and there is a weighing sensor between the conveyor belt bracket 26 and the tailings conveyor belt 23, and the weighing sensor can use the left weighing sensor 24 and the right weighing sensor 25 to ensure its weighing accuracy.

[0030] The upper part of the tank mounting bracket 19 is provided with a left tank mounting slide rail slot 15 and a right tank mounting slide rail slot 16. The left tank slide rail 13 and the right tank slide rail 14 are respectively connected to the left slide rail slot 15 and the right tank mounting slide rail slot 16, so that the catalyst storage ton tank 7 can be accurately and stably installed and fixed.

[0031] A vacuum pump mounting bracket 17 is fixed to one side of the tank body mounting bracket 19, and the upper end of the vacuum pump mounting bracket 17 is a 90-degree bent frame. The vacuum pump 11 outside the tank body is located on the 90-degree bent frame, and the bottom is supported by the vacuum pump inclined support frame 12. The vacuum pump 11 outside the tank body has three connection ports, one of which is connected to the catalyst spray pipe 20, and the other vacuum suction pipe 4 is connected to the vacuum suction pipe 8 in the tank through the vacuum suction pipe mouth electronic lock 3, and the vacuum suction pipe 8 in the tank leads to the catalyst storage ton tank 7. The negative pressure of the vacuum suction pipe suction port 9 at the end of the vacuum suction pipe 8 in the tank absorbs the catalyst to the tailings slag conveyor belt 23; the third is the vacuum suction pipe lifting mechanism 5, which is used to lift the vacuum suction pipe when changing materials.

[0032] The catalyst storage ton tank 7 is a hexagonal structure, with a ton tank shell 10 on its outer layer. The material tank interlayer between the ton tank shell 10 and the catalyst storage ton tank 7 is filled with an anti-drilling protection layer 6. The anti-drilling protection layer 6 uses asbestos materials to protect the catalyst storage ton tank 7.

[0033] The anti-drilling protection layer 6 is either at both ends of the catalyst storage tank 7 or is wrapped around the entire tank.

[0034] The workflow of this utility model is:

[0035] 1. Accurately add the catalyst into the tailings on the conveyor belt at a ratio of 0.4%.

[0036] 2. Catalyst storage tank, the capacity is 1.5 tons.

[0037] 3. Catalyst storage tanks are mainly used to protect the safety of catalyst storage.

[0038] 4. The catalyst storage tank is composed of a double layer of outer shell and inner liner, with an additional layer of isolation cotton in the middle, which is mainly used to prevent theft and drilling.

[0039] 5. There is an anti-theft electronic lock on the catalyst filling hole above the tank.

[0040] 6. There is also an anti-theft electronic lock on the vacuum pump suction tube.

[0041] 7. The vacuum pump mainly relies on vacuum suction to absorb the catalyst stored in the ton tank.

[0042] 8. One end of the vacuum pump is connected to the tank interface to absorb the catalyst, and the other end uses the suction of the vacuum pump to spray the catalyst absorbed from the tank onto the tailings on the conveyor belt.

[0043] 9. Below the conveyor belt are gravity sensors and weighing sensors to ensure that the mass of the transported tailings on the conveyor belt is mixed in proportion with the catalyst sprayed by the vacuum pump.

Claims

1. A catalyst feeder for comprehensive utilization of tailings, characterized in that: at least include: The invention at least comprises a catalyst storage tank (7), a vacuum suction pipe (8) in the tank, a tank mounting bracket (19), a vacuum pump (11), a vacuum pump oblique support frame (12), a catalyst spray pipe (20), a spraying catalyst (21), a tailings slag conveyor belt (23), a weighing sensor, a conveyor belt support frame (26) and a feeder housing (18); the catalyst storage tank (7), the vacuum suction pipe (8) in the tank, the tank mounting bracket (19), the vacuum pump (11), and the vacuum pump oblique support frame (12) are in the feeder housing (18); the catalyst storage tank in the feeder housing (18) The tank (7) is fixed by a tank mounting bracket (19). The top of the catalyst storage ton tank (7) is a catalyst filling port (1). The bottom is fixed with a left slide rail (13) and a right slide rail (14) of the tank along the length direction. An internal tank vacuum suction pipe (8) extends into the tank. A vacuum suction pipe suction port (9) at one end of the internal tank vacuum suction pipe (8) is connected to the cavity. The other end of the internal tank vacuum suction pipe (8) is connected to a vacuum pump (11) outside the tank through a pipeline valve. The vacuum pump (11) is fixed by a vacuum pump oblique support frame (12). The output end of the vacuum pump (11) is connected to a material platform of a feeding mechanism through a pipeline valve.

2. The catalyst feeder for comprehensive utilization of tailings according to claim 1, characterized in that: The material platform of the feeding mechanism comprises: a catalyst spray pipe (20), a spraying catalyst (21), a tailings conveyor belt (23), a left weighing sensor (24), a right weighing sensor (25), and a conveyor belt bracket (26); one end of the catalyst spray pipe (20) is connected to the output end of the vacuum pump (11), and the other end is connected to the pipeline of the spraying catalyst (21); the lower end of the pipeline of the spraying catalyst (21) is the tailings conveyor belt (23), the upper end of the tailings conveyor belt (23) is the tailings (22), and the lower end is the weighing sensor, the weighing sensor is on the conveyor belt bracket (26), and a weighing sensor is provided between the conveyor belt bracket (26) and the tailings conveyor belt (23), and the weighing sensor can adopt the left weighing sensor (24) and the right weighing sensor (25) to ensure its weighing accuracy.

3. The catalyst feeder for comprehensive utilization of tailings according to claim 1 is characterized in that: The upper portion of the tank mounting bracket (19) is provided with a left tank mounting rail slot (15) and a right tank mounting rail slot (16); the left tank rail (13) and the right tank rail (14) are respectively connected to the left rail slot (15) and the right tank mounting rail slot (16), so that the catalyst storage ton tank (7) can be accurately and stably mounted and fixed.

4. The catalyst feeder for comprehensive utilization of tailings according to claim 1, characterized in that: A vacuum pump mounting stand bracket (17) is fixed to one side of the tank mounting bracket (19), the upper end of the vacuum pump mounting stand bracket (17) is formed into a 90-degree bending frame, the vacuum pump (11) outside the tank body is located on the 90-degree bending frame, and the bottom is supported by the vacuum pump inclined support frame (12), the vacuum pump (11) outside the tank body has three connection ports, one of which is connected to the catalyst spray pipe (20), and the other vacuum suction pipe is connected to the vacuum suction pipe (8) in the tank through the vacuum suction pipe mouth electronic lock (3) during operation, and the vacuum suction pipe (8) in the tank leads to the catalyst storage ton tank (7), and the negative pressure of the vacuum suction pipe suction port (9) at the end of the vacuum suction pipe (8) in the tank sucks the catalyst to the tailings slag conveyor belt (23); the third is a vacuum suction pipe lifting mechanism (5), which is used to lift the vacuum suction pipe when changing materials.

5. The catalyst feeder for comprehensive utilization of tailings according to claim 1, characterized in that: The catalyst storage tank (7) is a hexagonal structure, with a tank shell (10) on its outer layer, and an anti-drilling protective layer (6) is filled in the tank interlayer between the tank shell (10) and the catalyst storage tank (7). The anti-drilling protective layer (6) uses asbestos materials to protect the catalyst storage tank (7).

6. The catalyst feeder for comprehensive utilization of tailings according to claim 5, characterized in that: The anti-drilling protection layer (6) is at both ends of the catalyst storage tank (7).