Rapid cooling device for roller

By designing a roll rapid cooling device using driving wheel, driven wheel, belt, bidirectional threaded rod, threaded block, spray head and filter plate, the problems of uneven cooling of rolls and waste of water resources in the prior art are solved, uniform cooling of rolls and repeated utilization of water resources are achieved, and the cost of use is reduced.

CN222659644UActive Publication Date: 2025-03-25山东金品金属成型科技有限公司
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Patent Information

Application Number
CN202420882681.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-26
Publication Date
2025-03-25
Estimated Expiration
2034-04-26

AI Technical Summary

Technical Problem

During the cooling process, the existing roll cooling device cannot achieve uniform cooling of 360° of the entire peripheral surface of the roll, resulting in poor cooling effect, and at the same time there are problems of waste of water resources and high usage costs.

Method used

A rapid cooling device for rolling rolls is designed, adopting structures such as driving wheels, driven wheels, belts, bidirectional threaded rods, thread blocks, nozzles and filter plates. The two-way threaded rods and thread blocks are driven through belt transmission to achieve the cooling of the entire peripheral surface of the rolling rolls by the nozzles, and the reuse of water resources is achieved through the filter plates and water pumps.

Benefits of technology

It realizes uniform cooling and cooling of rolls, extends the service life of rolls, improves processing quality, and saves water resources and reduces usage costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of metal processing, and discloses a roller rapid cooling device which comprises an operation table, a supporting block is fixedly connected to the front end of the top of the operation table, a motor is fixedly connected to the top of the supporting block, and arched plates are fixedly connected to the front end and the rear end of the top of the operation table. Two rollers are rotationally connected to the sides, close to each other, of the two arched plates, a driving wheel is fixedly connected to the front end of the outer portion of one roller, supporting columns are fixedly connected to the periphery of the top of the operation table, a supporting plate is fixedly connected to the tops of the four supporting columns, and a sliding groove is formed in the bottom of the supporting plate. The cooling effect is achieved when the roller works, spraying is more uniform and the cooling effect is more remarkable through movement of the spray head, meanwhile, the utilization efficiency of water resources is improved, waste of the water resources is reduced, and the time and energy of maintenance personnel are saved due to the fact that the filter plate can be detached.
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Description

Technical Field

[0001] The utility model relates to the technical field of metal processing, in particular to a roller rapid cooling device. Background Art

[0002] The metal rolling process is a process in which metal billets are processed into the desired shape and size by extrusion and plastic deformation through a series of rolling mills and rollers. During the rolling process, the rollers are subjected to high temperatures and high pressures, which may cause changes in the surface and structure of the rollers, and even affect the service life and processing quality of the rollers. Therefore, in order to ensure the stability and long-term reliability of the rollers, some measures need to be taken to control the temperature of the rollers and ensure that they can maintain an appropriate temperature range during operation.

[0003] After searching, the existing Chinese patent announcement number is: CN217528695U, which discloses a rust-free rapid cooling device for high-speed steel rolls, relates to the technical field of roll cooling, and solves the technical problem in the related technology that the water cooling group is rusted, while the air cooling has poor cooling effect. The device includes a cooling medium storage box, an upper spray cooling manifold, a cooling medium recovery box and a temperature controller. The cooling medium storage box is provided with cooling medium, the upper spray cooling manifold is provided with nozzles arranged in rows, the nozzles are connected to the cooling medium storage box, and the nozzles are all arranged toward the rolls. The cooling medium recovery box is arranged below the upper spray cooling manifold, and the cooling medium recovery box is also provided with a return pipe connected to the cooling medium storage box. The rolls are arranged inside or above the cooling medium recovery box, and the temperature controller is used to control the temperature of the cooling medium in the cooling medium storage box. That is, it ensures that the water-cooled rolls will not rust on the surface, and has the advantage of rapid water cooling, which is particularly suitable for rapid cooling of high-speed steel working rolls of finishing mills when they are repeatedly used on the machine.

[0004] The above patent mentioned in the specification that "the upper spray cooling manifold 200 includes two parallel rows of nozzles 210, and the arrangement direction of the nozzles 210 is consistent with the axial direction of the roller 20. The two rows of nozzles 210 are respectively arranged on the left and right sides of the vertical symmetry plane of the roller 20. Considering that one row of nozzles 210 cannot achieve 360° flushing and cooling of the entire circumference of the roller 20, two rows of nozzles 210, one on the left and one on the right, are arranged to flush and cool the entire circumference of the roller 20 360°, thereby improving the cooling effect". However, in the actual use process, it cannot be moved when cooling the roller, which will result in uneven cooling area when cooling the roller, and at the same time cause a large amount of water resources to be wasted, increasing the cost of use. Utility Model Content

[0005] The utility model aims to solve the shortcomings in the prior art and proposes a roller rapid cooling device, aiming to improve the problem of cooling the roller in the prior art.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A roller rapid cooling device comprises an operating table, a support block is fixedly connected to the top front end of the operating table, a motor is fixedly connected to the top of the support block, an arch plate is fixedly connected to the front and rear ends of the top of the operating table, two rollers are rotatably connected to the adjacent sides of the two arch plates, a driving wheel is fixedly connected to the outer front end of one of the rollers, support columns are fixedly connected to the top of the operating table all around, the top of the four support columns are fixedly connected to the support plate, a slide groove is provided at the bottom of the support plate, a two-way threaded rod is rotatably connected to the inner wall of the slide groove, a driven wheel is fixedly connected to the outer front end of the two-way threaded rod, a belt is coupled to the outside of the driving wheel and the driven wheel, thread blocks are threadedly connected to the front and rear sides of the outside of the two-way threaded rod, nozzles are fixedly connected to the bottoms of the two threaded blocks, and a buckle assembly is slidably connected to the left side of the top of the operating table.

[0008] Furthermore, the buckle assembly includes a pull rod, a slider, a limit block, a spring, a connecting rod and a block, the outside of the pull rod is slidably connected to the inner wall of the operating table, the top of the slider is fixedly connected to the bottom of the pull rod, the front end of the limit block is fixedly connected to the rear end of the slider, the front end of the spring is fixedly connected to the rear end of the limit block, the rear end of the connecting rod is rotatably connected to the outer right side of the slider, the rear end of the connecting rod is rotatably connected to the outer right side of the block, and the outside of the block is slidably connected to the inner wall of the operating table.

[0009] Furthermore, a water pump is fixedly connected to the right side of the operating table, the output end of the water pump is fixedly connected to an output pipe, the other end of the output pipe is fixedly connected to a converter, the rear end of the converter is fixedly connected to a water pipe, and the other end of the water pipe is fixedly connected to the right end of the nozzle.

[0010] Furthermore, the left side of the converter is fixedly connected to the right side of the support plate, and the outside of the threaded block is slidably connected to the inner wall of the support plate.

[0011] Furthermore, the operating table is provided with a water storage tank, the inner wall of the operating table is detachably connected with a slide plate, and the inner wall of the slide plate is fixedly connected with a filter plate.

[0012] Furthermore, the outside of the sliding block is slidably connected to the inner wall of the operating table, and the outside of the limiting block is slidably connected to the inner wall of the operating table.

[0013] Furthermore, the rear end of the spring is fixedly connected to the inner wall of the operating table, and the outside of the clamping block is engaged with the top through hole of the slide plate.

[0014] Furthermore, the connecting rod is slidably connected to the inner wall of the operating table, and the driven wheel is externally rotatably connected to the inner wall of the support plate.

[0015] The utility model has the following beneficial effects:

[0016] 1. In the utility model, the roller is cooled down by the cooperation of the driving wheel, the driven wheel, the belt, the bidirectional threaded rod, the threaded block, the nozzle, the filter plate, the water pump and other structures, so as to ensure the stability and long-term reliability of the roller, the service life and the processing quality of the roller. At the same time, the water source sprayed by the nozzle is filtered through the filter plate, and then drawn by the water pump and input into the nozzle, so as to realize the repeated use of water source, greatly save water resources and reduce costs.

[0017] 2. In the utility model, the filter plate is removable through the cooperation of the pull rod, slider, limit block, spring, connecting rod, clamping block and other structures, which makes the maintenance and cleaning of the filter plate more convenient, saving the time and energy of the maintenance personnel. At the same time, the removable filter plate has a longer service life, reduces the frequency of replacement and repair, and thus saves maintenance and operating costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 A three-dimensional diagram of a roller rapid cooling device proposed by the utility model;

[0019] Figure 2 This is a schematic diagram of the bidirectional threaded rod structure of a roller rapid cooling device proposed by the utility model;

[0020] Figure 3 The utility model discloses a schematic diagram of a pull rod structure of a roller rapid cooling device.

[0021] Legend:

[0022] 1. Operating table; 2. Support block; 3. Motor; 4. Driving wheel; 5. Driven wheel; 6. Belt; 7. Arch plate; 8. Roller; 9. Support column; 10. Support plate; 11. Bidirectional threaded rod; 12. Threaded block; 13. Nozzle; 14. Water pump; 15. Output pipe; 16. Converter; 17. Water pipe; 18. Slide plate; 19. Filter plate; 20. Pull rod; 21. Slider; 22. Limit block; 23. Spring; 24. Connecting rod; 25. Block. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] Reference Figure 1-Figure 3 , the utility model provides an embodiment: a roller rapid cooling device, including an operating table 1, a support block 2 is fixedly connected to the front end of the top of the operating table 1, the operating table 1 supports the support block 2, a motor 3 is fixedly connected to the top of the support block 2, the support block 2 supports the motor 3 and improves the running stability of the motor 3, the front and rear ends of the top of the operating table 1 are fixedly connected to arched plates 7, the operating table 1 provides support for the arched plates 7, two arched plates 7 are rotatably connected to two rollers 8 on one side, the two arched plates 7 fix and support the two rollers 8 to ensure the working stability of the two rollers 8 during workpiece processing, one of the rollers 8 is fixedly connected to the front end of the outside of the driving wheel 4, the roller 8 drives the driving wheel 4 to rotate, the top of the operating table 1 is fixedly connected to support columns 9 all around, the operating table 1 supports the support columns 9, four support A support plate 10 is fixedly connected to the top of the column 9, and four support columns 9 support the support plate 10. A slide groove is opened at the bottom of the support plate 10, and a two-way threaded rod 11 is rotatably connected to the inner wall of the slide groove. The support plate 10 supports the two-way threaded rod 11 to maintain stability during rotation. The front end of the two-way threaded rod 11 is fixedly connected to the driven wheel 5, and the driving wheel 4 is connected to the external coupling of the driven wheel 5 with the belt 6, and the driven wheel 5 and the belt 6 are driven to rotate by the driving wheel 4. The front and rear sides of the two-way threaded rod 11 are threadedly connected with thread blocks 12, and the two-way threaded rod 11 supports the thread blocks 12 and ensures that the thread blocks 12 slide inside the support plate 10. A nozzle 13 is fixedly connected to the bottom of the two thread blocks 12, and the thread block 12 supports the nozzle 13. A buckle assembly is slidably connected to the left side of the top of the operating table 1.

[0025] The buckle assembly includes a pull rod 20, a slider 21, a limit block 22, a spring 23, a connecting rod 24 and a block 25. The outside of the pull rod 20 is slidably connected to the inner wall of the operating table 1, so that the pull rod 20 slides in the operating table 1, the top of the slider 21 is fixedly connected to the bottom of the pull rod 20, the pull rod 20 drives the slider 21 to slide in the internal groove of the operating table 1, the front end of the limit block 22 is fixedly connected to the rear end of the slider 21, the slider 21 drives the limit block 22 to slide, the front end of the spring 23 is fixedly connected to the rear end of the limit block 22, the limit block 22 slides to squeeze the spring 23, the rear end of the connecting rod 24 is rotationally connected to the outer right side of the slider 21, the slider 21 drives the connecting rod 24 to rotate, the rear end of the connecting rod 24 is rotationally connected to the outer right side of the block 25, the slider 21 drives one end of the connecting rod 24 to rotate and drives the other end of the connecting rod 24 that is rotationally connected to the block 25 to drive the block 25 to slide, and the outside of the block 25 is slidably connected to the inner wall of the operating table 1.

[0026] A water pump 14 is fixedly connected to the right side of the operating table 1. The operating table 1 supports and fixes the water pump 14. An output end of the water pump 14 is fixedly connected to an output pipe 15. The water pump 14 draws water from the water storage tank inside the operating table 1. The other end of the output pipe 15 is fixedly connected to a converter 16. The water source is transmitted to the converter 16 by the output pipe 15. A water pipe 17 is fixedly connected to the rear end of the converter 16. The water is then transmitted to the water pipe 17 by the converter 16. The other end of the water pipe 17 is fixedly connected to the right end of the nozzle 13 and finally input into the nozzle 13. The left side of the converter 16 is fixedly connected to the right side of the support plate 10. The support plate 10 supports the converter 16. At the same time, the converter 16 supports the output pipe 15 and the water pipe 17 to improve the water transmission rate and stability. The outer side of the threaded block 12 is slidably connected to the inner wall of the support plate 10. The threaded block 1 2 slides on the inner wall of the support plate 10, the operating table 1 is provided with a water storage tank, the inner wall of the operating table 1 is detachably connected with a slide plate 18, the inner wall of the slide plate 18 is fixedly connected with a filter plate 19, the slide plate 18 supports the filter plate 19, the slider 21 is externally slidably connected to the inner wall of the operating table 1, the slide plate 18 is pulled out to bring out the filter plate 19, the limit block 22 is externally slidably connected to the inner wall of the operating table 1, the operating table 1 allows the limit block 22 to slide inside, the rear end of the spring 23 is fixedly connected to the inner wall of the operating table 1, the operating table 1 fixes the spring 23 and gives the spring 23 a rebound force, the outer portion of the clamping block 25 is engaged with the top through hole of the slide plate 18, the clamping block 25 enables the operating table 1 to engage with the slide plate 18, the connecting rod 24 is slidably connected to the inner wall of the operating table 1, and the driven wheel 5 is externally rotatably connected to the inner wall of the support plate 10.

[0027] Working principle: first start the motor 3, the driving end of the motor 3 drives the roller 8 to rotate, and then the workpiece to be processed is inserted into the gap between the two rollers 8. Since the two rollers 8 are connected to the arch plate 7, the workpiece can be processed. One of the rollers 8 drives the driving wheel 4 to rotate, so that the belt 6 drives the driven wheel 5 to rotate inside the support plate 10. Since the driven wheel 5 is fixed on the outside of the two-way threaded rod 11, the driven wheel 5 drives the two-way threaded rod 11 to rotate, so that the two-way threaded rod 11 rotates in the slide groove of the support plate 10. The two sides of the two-way threaded rod 11 are threadedly connected with thread blocks 12. The rotation of the two-way threaded rod 11 drives the thread blocks 12 to slide back and forth. Since the nozzles 13 are fixed at the bottom ends of the two thread blocks 12, high temperature will be generated when the workpiece is processed. A water tank is provided inside the operating table 1. The input end of the water pump 14 is used to extract water from the water tank and output it to the output pipe 15 through the output end, and then the output pipe 15 enters the converter 16. The other end of the converter 16 is connected to Two water pipes 17 are connected, and the water output from the output end finally enters the nozzle 13 through the converter 16 and the two water pipes 17 to cool the working roller 8. A slide plate 18 is installed above the water storage tank, and a filter plate 19 is fixed on the inner wall of the slide plate 18. The water sprayed by the nozzle 13 flows into the water storage tank and first passes through the filter plate 19 for filtering, and finally flows back into the water storage tank, thereby reusing water resources and reducing costs. The buckle structure at the left end of the top of the operating table 1, the sliding pull rod 20 is fixed on the pull rod The slider 21 at the bottom of the rod 20 slides backward, and the slider 21 drives the limit block 22 at the same time. A spring 23 is fixed to the rear end of the limit block 22, and the other end of the spring 23 is fixed inside the operating table 1. A connecting rod 24 is rotated on the right side of the slider 21, and a block 25 is rotatably connected to the other end of the connecting rod 24. The block 25 slides inside the operating table 1 and engages with the through hole at the top of the slide plate 18. Therefore, the block 25 is released by sliding the pull rod 20, so that the slide plate 18 can be pulled out to replace the filter plate 19.

[0028] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A roller rapid cooling device, comprising an operating table (1), characterized in that: The front end of the top of the operating platform (1) is fixedly connected to a support block (2), the top of the support block (2) is fixedly connected to a motor (3), the front and rear ends of the top of the operating platform (1) are fixedly connected to arched plates (7), two sides of the two arched plates (7) are rotatably connected to two rollers (8), the front end of one of the rollers (8) is fixedly connected to a driving wheel (4), the top of the operating platform (1) is fixedly connected to support columns (9) all around, and the tops of the four support columns (9) are fixedly connected to the support plate (1). 0), a slide groove is provided at the bottom of the support plate (10), a bidirectional threaded rod (11) is rotatably connected to the inner wall of the slide groove, a driven wheel (5) is fixedly connected to the external front end of the bidirectional threaded rod (11), a belt (6) is connected to the external coupling of the driving wheel (4) and the driven wheel (5), thread blocks (12) are threadedly connected to the front and rear sides of the bidirectional threaded rod (11), a nozzle (13) is fixedly connected to the bottom of the two thread blocks (12), and a buckle assembly is slidably connected to the left side of the top of the operating table (1).

2. A roller rapid cooling device according to claim 1, characterized in that: The buckle assembly comprises a pull rod (20), a slider (21), a limit block (22), a spring (23), a connecting rod (24) and a block (25); the outside of the pull rod (20) is slidably connected to the inner wall of the operating table (1); the top of the slider (21) is fixedly connected to the bottom of the pull rod (20); the front end of the limit block (22) is fixedly connected to the rear end of the slider (21); the front end of the spring (23) is fixedly connected to the rear end of the limit block (22); the rear end of the connecting rod (24) is rotatably connected to the right side of the outside of the slider (21); the rear end of the connecting rod (24) is rotatably connected to the right side of the outside of the block (25); and the outside of the block (25) is slidably connected to the inner wall of the operating table (1).

3. A roller rapid cooling device according to claim 1, characterized in that: A water pump (14) is fixedly connected to the right side of the operating table (1); an output end of the water pump (14) is fixedly connected to an output pipe (15); the other end of the output pipe (15) is fixedly connected to a converter (16); a rear end of the converter (16) is fixedly connected to a water pipe (17); the other end of the water pipe (17) is fixedly connected to the right end of the nozzle (13).

4. A roller rapid cooling device according to claim 3, characterized in that: The left side of the converter (16) is fixedly connected to the right side of the support plate (10), and the outside of the threaded block (12) is slidably connected to the inner wall of the support plate (10).

5. The roller rapid cooling device according to claim 1, characterized in that: The operating table (1) is provided with a water storage tank, the inner wall of the operating table (1) is detachably connected to a slide plate (18), and the inner wall of the slide plate (18) is fixedly connected to a filter plate (19).

6. A roller rapid cooling device according to claim 2, characterized in that: The outside of the sliding block (21) is slidably connected to the inner wall of the operating table (1), and the outside of the limiting block (22) is slidably connected to the inner wall of the operating table (1).

7. A roller rapid cooling device according to claim 2, characterized in that: The rear end of the spring (23) is fixedly connected to the inner wall of the operating table (1), and the outside of the clamping block (25) is engaged with the top through hole of the slide plate (18).

8. The roller rapid cooling device according to claim 2, characterized in that: The connecting rod (24) is slidably connected to the inner wall of the operating platform (1), and the driven wheel (5) is externally rotatably connected to the inner wall of the support plate (10).

Citation Information

Patent Citations

  • Rust-free rapid cooling device for high-speed steel roller

    CN217528695U