Cold extrusion device for automobile pressure-limiting valve body blank machining
By designing a cold extrusion device for processing blanks of automotive pressure-limiting valve body, the problem of difficult to accurately control the fluidity and deformation characteristics of metal raw materials during forging is solved, and higher molding accuracy and higher processing efficiency are achieved.
Patent Information
- Application Number
- CN202421289363.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-06
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-06-06
AI Technical Summary
The fluidity and deformation characteristics of metal raw materials during forging are difficult to accurately control, resulting in insufficient processing accuracy of the pressure-limiting valve body blank, which increases processing cost and time, and may lead to waste of materials.
A cold extrusion device for processing blanks of automobile pressure-limiting valve body is designed, including a workbench, forming block, extrusion block, hydraulic cylinder and auxiliary mechanism. The extrusion block is driven by hydraulic cylinder to perform cold extrusion processing in the forming groove, improve the molding accuracy, and realize automatic discharge and cleaning of the molding groove through the air guide pipe and fan.
It improves the accuracy of raw material forming, directly extrudes the rough shape of the finished product, reduces material damage, simplifies the post-processing process, improves the overall processing efficiency, and reduces the difficulty of users' work.
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Figure CN222659998U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile parts production, in particular to a cold extrusion device for processing a blank of an automobile pressure-limiting valve body. Background Art
[0002] In the automobile manufacturing process, the pressure-limiting valve body is one of the key components, and its quality and production efficiency directly affect the performance and manufacturing cost of the whole vehicle. The traditional pressure-limiting valve body blank processing method mostly adopts the forging process. However, although the forging processing method has a long history and is widely used, its inherent problems are gradually emerging. First of all, forging processing has limitations in the precision of raw material forming. Since the fluidity and deformation characteristics of metal raw materials are difficult to accurately control during the forging process, subsequent mechanical processing is often required to achieve the precision required by the design, which not only increases the processing cost and time, but also may lead to material waste. Therefore, we propose a cold extrusion device for automobile pressure-limiting valve body blank processing to solve the above problems. Utility Model Content
[0003] The main purpose of the utility model is to provide a cold extrusion device for processing automobile pressure-limiting valve body blanks, which solves the problem that the fluidity and deformation characteristics of metal raw materials are difficult to accurately control during the forging process, and subsequent mechanical processing is often required to achieve the design accuracy, which not only increases processing costs and time, but may also lead to material waste.
[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0005] The cam is provided with a support frame, and a hydraulic cylinder is provided on the upper end of the support frame. An extrusion block is installed between the workbench and the support frame, and an output end of the hydraulic cylinder is connected with the extrusion block. An auxiliary mechanism is provided between the output end of the hydraulic cylinder and the forming block. The extrusion block is clamped and installed in the forming groove and fits with the raw material. The auxiliary mechanism includes an air guide pipe, which is movably installed between the forming block and the workbench, and the upper end of the air guide pipe is located in the forming groove. A fan is installed at one end of the lower surface of the workbench, and the fan is connected to the air guide pipe. A connecting frame is clamped and installed on the rear side of the output end of the hydraulic cylinder, and the lower end of the connecting frame is connected to the air guide pipe.
[0006] Preferably, a sealing groove is provided at the inner lower end of the molding groove, a sealing plate is mounted in the inner part of the sealing groove, and the upper end of the air guide tube is connected to the sealing plate.
[0007] Preferably, a through hole is penetrated through the inner lower end of the sealing groove, and the air guide tube is movably installed in the through hole.
[0008] Preferably, a hose is installed at the air outlet of the fan, and the upper end of the hose is installed through the inner lower end of the air duct.
[0009] Preferably, a plurality of air outlet slots are provided through the inner upper end of the air guide duct, and a filter is installed inside each of the air outlet slots.
[0010] Preferably, fixed plates are respectively installed at the upper and lower ends of the rear side of the hydraulic cylinder output end, the upper end of the connecting frame is movably installed between the fixed plates, a fixing rod is installed between the fixing plates, and the rod body of the fixing rod is movably installed through the interior of the connecting frame.
[0011] Compared with the prior art, the utility model has the following beneficial effects:
[0012] (1) In the utility model, the user places the raw material inside the molding groove, and then uses the hydraulic cylinder to push the extrusion block to cooperate with the molding groove to extrude the raw material, thereby improving the molding accuracy of the raw material and directly extruding the approximate shape of the finished product, reducing material damage, and facilitating the direct processing of the extruded finished product in the later stage, thereby improving the overall processing efficiency.
[0013] (2) In the present invention, after the raw material is extruded and formed, as the hydraulic cylinder drives the extrusion block to move upward, the hydraulic cylinder drives the connecting frame to drive the air duct to move, so that the air duct can cooperate with the sealing plate to push the raw material to be discharged. At the same time, after the air duct enters the interior of the molding groove, the air blown by the fan will blow the interior of the molding groove along the air outlet groove to blow out the impurities produced in the molding groove, thereby facilitating the user to discharge the material and eliminating the need for the user to clean the molding groove, thereby reducing the user's work difficulty. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the overall structure of a cold extrusion device for processing a blank of an automobile pressure-limiting valve body according to the utility model;
[0015] Figure 2 It is a front view structural schematic diagram of a cold extrusion device for processing a blank of an automobile pressure-limiting valve body according to the utility model;
[0016] Figure 3 The utility model is a cold extrusion device for processing a blank of a pressure limiting valve body of an automobile Figure 2 Schematic diagram of the cross-section structure at AA in the middle;
[0017] Figure 4 The utility model is a cold extrusion device for processing a blank of a pressure limiting valve body of an automobile Figure 3 Enlarged structural diagram at B in the middle.
[0018] In the figure: 1. workbench; 2. forming block; 3. extrusion block; 4. auxiliary mechanism; 401. fixing plate; 402. fixing rod; 403. connecting frame; 404. air guide tube; 405. hose; 406. fan; 407. sealing plate; 408. sealing groove; 409. through hole; 410. air outlet groove; 5. supporting frame; 6. hydraulic cylinder; 7. forming groove; 8. raw material. DETAILED DESCRIPTION
[0019] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] like Figures 1 to 4 As shown, the embodiment of the utility model proposes a cold extrusion device for processing a blank of a pressure-limiting valve body of an automobile, comprising a workbench 1, a forming block 2 is installed on the upper surface of the workbench 1, a forming groove 7 is provided inside the forming block 2, a raw material 8 is placed inside the forming groove 7, a support frame 5 is installed on the upper end of the workbench 1, a hydraulic cylinder 6 is installed on the upper end of the support frame 5, an extrusion block 3 is installed between the workbench 1 and the support frame 5, an output end of the hydraulic cylinder 6 is connected to the extrusion block 3, and an auxiliary machine is provided between the output end of the hydraulic cylinder 6 and the forming block 2. Structure 4, the extrusion block 3 is snap-fitted and installed inside the forming groove 7, and fits with the raw material 8, the auxiliary mechanism 4 includes an air guide pipe 404, the air guide pipe 404 is movably installed between the forming block 2 and the workbench 1, and the upper end of the air guide pipe 404 is located inside the forming groove 7, a fan 406 is installed at one end of the lower surface of the workbench 1, and the fan 406 is connected to the air guide pipe 404, and a connecting frame 403 is snap-fitted and installed on the rear side of the output end of the hydraulic cylinder 6, and the lower end of the connecting frame 403 is connected to the air guide pipe 404.
[0021] like Figure 3 and Figure 4As shown, in another embodiment of the utility model, a sealing groove 408 is provided at the inner lower end of the forming groove 7, a sealing plate 407 is installed in the sealing groove 408, the upper end of the air guide pipe 404 is connected to the sealing plate 407, a through hole 409 is penetrated at the inner lower end of the sealing groove 408, the air guide pipe 404 is movably penetrated and installed in the through hole 409, a hose 405 is installed at the air outlet of the fan 406, the upper end of the hose 405 is penetrated and installed in the inner lower end of the air guide pipe 404, a plurality of air outlet grooves 410 are penetrated at the inner upper end of the air guide pipe 404, a filter is installed in each air outlet groove 410, a fixing plate 401 is installed at the upper and lower ends of the rear side of the output end of the hydraulic cylinder 6, the upper end of the connecting frame 403 is movably installed between the fixing plates 401, a fixing rod 402 is installed between the fixing plates 401, and the rod body of the fixing rod 402 is movably penetrated and installed in the interior of the connecting frame 403.
[0022] The user places the raw material 8 inside the forming groove 7, and then the hydraulic cylinder 6 will push the extrusion block 3 to move downward, allowing the extrusion block 3 to slowly enter the inside of the forming groove 7, thereby realizing the cold extrusion processing of the raw material 8. Then, after the raw material 8 is extruded and formed, the hydraulic cylinder 6 will drive the extrusion block 3 to move upward, and then with the movement of the hydraulic cylinder 6, when the hydraulic cylinder 6 drives the fixed plate 401 to move upward, and then when the fixed plate 401 at the lower end and the connecting frame 403 are connected, the fixed plate 401 will drive the connecting frame 403 to move upward, allowing the connecting frame 403 to drive the air guide pipe 404 and the sealing plate 407 to move, so that the sealing plate 407 pushes the raw material 8 to separate from the inside of the forming groove 7 for unloading, and then when the air guide pipe 404 enters the inside of the forming groove 7, the fan 406 will blow air into the inside of the air guide pipe 404 along the hose 405, and then the gas entering the inside of the air guide pipe 404 can be blown into the inside of the forming groove 7 through the air outlet slot 410, so as to clean the inside of the forming groove 7;
[0023] The filter is used to filter the gas flowing inside the air guide pipe 404 to prevent the gas blown into the air guide pipe 404 by the fan 406 from containing impurities entering the interior of the molding tank 7, thereby better protecting the interior of the molding tank 7;
[0024] The fixing plate 401 cooperates with the fixing rod 402 to assist the hydraulic cylinder 6 in controlling the connecting frame 403 and the air guide tube 404 to move up and down, thereby improving the overall stability.
[0025] The working principle of this cold extrusion device for processing automobile pressure limiting valve body blanks:
[0026] When in use, the user first places the raw material 8 inside the molding groove 7, and then the hydraulic cylinder 6 will push the extrusion block 3 to move downward, allowing the extrusion block 3 to slowly enter the molding groove 7, thereby realizing the cold extrusion processing of the raw material 8, and then after the raw material 8 is extruded and formed, the hydraulic cylinder 6 will drive the extrusion block 3 to move upward, and then with the movement of the hydraulic cylinder 6, the hydraulic cylinder 6 drives the fixed plate 401 to move upward, and then when the fixed plate 401 at the lower end and the connecting frame 403 are connected, the fixed plate 401 will drive the connecting frame 403 to move upward, allowing the connecting frame 403 to drive the air guide pipe 404 and the sealing plate 407 to move, so that the sealing plate 407 pushes the raw material 8 to separate from the inside of the molding groove 7 for unloading, and then when the air guide pipe 404 enters the inside of the molding groove 7, the fan 406 will blow air into the inside of the air guide pipe 404 along the hose 405, and then the gas entering the inside of the air guide pipe 404 can be blown into the inside of the molding groove 7 through the air outlet slot 410, so as to clean the inside of the molding groove 7.
[0027] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not limitations on the implementation methods of the present invention. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made on the basis of the above description. It is impossible to list all the implementation methods here. All obvious changes or modifications derived from the technical solution of the present invention are still within the protection scope of the present invention.
Claims
1. A cold extrusion device for processing a blank of an automobile pressure limiting valve body, comprising a workbench (1), characterized in that: A molding block (2) is installed on the upper surface of the workbench (1), a molding groove (7) is provided inside the molding block (2), and a raw material (8) is placed inside the molding groove (7). A support frame (5) is installed on the upper end of the workbench (1), and a hydraulic cylinder (6) is installed on the upper end of the support frame (5). An extrusion block (3) is installed between the workbench (1) and the support frame (5), and the output end of the hydraulic cylinder (6) is connected to the extrusion block (3). An auxiliary mechanism (4) is provided between the output end of the hydraulic cylinder (6) and the molding block (2), and the extrusion block (3) is mounted on the molding block (2). The auxiliary mechanism (4) includes an air guide pipe (404), the air guide pipe (404) is movably installed between the forming block (2) and the workbench (1), and the upper end of the air guide pipe (404) is located inside the forming groove (7). A fan (406) is installed at one end of the lower surface of the workbench (1), and the fan (406) is connected to the air guide pipe (404). A connecting frame (403) is installed on the rear side of the output end of the hydraulic cylinder (6), and the lower end of the connecting frame (403) is connected to the air guide pipe (404).
2. The cold extrusion device for processing a blank of an automobile pressure limiting valve body according to claim 1 is characterized in that: A sealing groove (408) is provided at the lower end of the inner part of the molding groove (7), a sealing plate (407) is mounted in the inner part of the sealing groove (408), and the upper end of the air guide tube (404) is connected to the sealing plate (407).
3. The cold extrusion device for processing automobile pressure limiting valve body blank according to claim 2 is characterized in that: A through hole (409) is formed through the lower inner end of the sealing groove (408), and the air guide tube (404) is movably installed through the inside of the through hole (409).
4. The cold extrusion device for processing a blank of an automobile pressure limiting valve body according to claim 1 is characterized in that: The air outlet of the fan (406) is installed with a hose (405), and the upper end of the hose (405) is installed through the lower end of the interior of the air guide pipe (404).
5. The cold extrusion device for processing automobile pressure limiting valve body blank according to claim 1 is characterized in that: A plurality of air outlet slots (410) are provided through the upper inner end of the air guide pipe (404), and a filter screen is installed inside each of the air outlet slots (410).
6. The cold extrusion device for processing automobile pressure limiting valve body blank according to claim 1 is characterized in that: Fixed plates (401) are respectively installed at the upper and lower ends of the rear side of the output end of the hydraulic cylinder (6); the upper end of the connecting frame (403) is movably installed between the fixed plates (401); a fixed rod (402) is installed between the fixed plates (401); and the rod body of the fixed rod (402) is movably installed through the interior of the connecting frame (403).