Roll die forging composite die for railway clamping plate

By introducing drive components and adjustment components into the roller forging composite mold, synchronous rotation and flexible pitch adjustment of the mold are achieved, solving the problem of limited application scope of existing molds, and improving the processing efficiency of railway plywood of different specifications and the operation convenience of molds.

CN222660004UActive Publication Date: 2025-03-25YINGKOU ZHONGCHE STEEL NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202421320111.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-11
Publication Date
2025-03-25
Estimated Expiration
2034-06-11

AI Technical Summary

Technical Problem

The existing roller die forging composite molds are not comprehensive enough in terms of spacing adjustment structure, which limits its scope of application and makes it difficult for staff to process railway plywood of different specifications.

Method used

A roller die forging composite mold including a driving component and an adjustment component is designed to achieve synchronous rotation of the roller forging mold through the driving component, which facilitates multi-station processing; by adjusting the component, a motor, screw, sprocket and engaging movable strips are used to achieve flexible adjustment of the pitch of the roller forging mold.

Benefits of technology

The application scope of roller die forging composite molds is improved, which facilitates staff to process railway plywood of different specifications, improves processing efficiency, and simplifies the operation process of the mold.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a roller forging composite die for a railway clamping plate, which relates to the field of railway clamping plates and comprises a first roller forging die, a driving component and a hollow vertical rod, and the center of the first roller forging die is fixedly connected with a rotating rod. According to the roller die forging composite die of the railway clamping plate, the driving assembly and the adjusting assembly are arranged, in the using process of the roller die forging composite die during railway clamping plate production, a worker can conveniently conduct roller die forging treatment on a workpiece to be machined, machining of the railway clamping plate can be smoothly conducted, and the roller die forging composite die is provided with multiple stations; according to the roller die forging composite die, multi-station machining can be conveniently conducted on workpieces by workers, the machining efficiency of the workers on railway clamping plate production is improved, meanwhile, the workers can conveniently adjust the machining distance according to actual requirements, the workers can conveniently machine railway clamping plates of different specifications, and the application range of the roller die forging composite die is widened; and a worker can conveniently use the double-roller die forging composite die.
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Description

Technical Field

[0001] The utility model relates to the field of railway splints, in particular to a roller forging composite die for railway splints. Background Art

[0002] Railway splints are important fixing devices in railway transportation. Their main function is to fix the rails on the sleepers to prevent them from moving and misaligning. Railway splints are usually made of steel and clamped between the rails and sleepers. When processing and producing railway splints, workers can use roller forging composite dies to process the railway splints.

[0003] However, the current roller forging composite dies still have some shortcomings. The existing roller forging composite dies have not yet fully considered the spacing adjustment structure. In the process of using the roller forging composite dies in the production of railway splints, if the roller forging composite dies do not fully consider the spacing adjustment structure, the application scope of the roller forging composite dies is limited, which makes it inconvenient for staff to process railway splints of different specifications and use the roller forging composite dies.

[0004] Therefore, it is urgent to improve this shortcoming. The utility model studies and improves the existing structure and shortcomings, and provides a roller forging composite die for railway splints. Utility Model Content

[0005] The utility model aims to provide a composite roller forging die for railway clamping plates to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a roller forging composite die for a railway splint, comprising a roller forging first die, a driving assembly and a hollow vertical rod, the center of the roller forging first die is fixedly connected with a rotating rod, and the two ends of the rotating rod are rotatably connected with fixed frames, and a roller forging second die is arranged above the roller forging first die, and movable vertical plates are arranged on both sides of the roller forging second die, the driving assembly is arranged on the side of the movable vertical plate, and the driving assembly includes a driving motor, a supporting hanger, a rotating rod, a first gear and a second gear, the hollow vertical rod is arranged on the side of the movable vertical plate, and an adjusting assembly is arranged on one side of the hollow vertical rod, and the adjusting assembly includes a protective frame, a supporting frame, a motor, a screw rod, a sprocket, a transmission chain and a clamping movable bar.

[0007] Furthermore, a support hanger is provided at the outer limit of the driving motor, and one side of the support hanger is welded to the top of the movable vertical plate, and the output shaft of the driving motor is fixedly connected to the rotating rod through a coupling.

[0008] Furthermore, both ends of the rotating rod are rotatably connected to the movable vertical plate, and the middle outer wall of the rotating rod is fixedly connected to the second roll forging die, and both ends of the rotating rod penetrate the movable vertical plate and are fixedly connected to the first gear.

[0009] Furthermore, a second gear is meshed and rotatably connected below the first gear, and the center of the second gear is fixedly connected to both ends of the rotating rod, and the second gear is arranged on the outside of the fixing frame.

[0010] Furthermore, the hollow vertical poles are arranged at the four corners of the top of the fixing frame, and the hollow vertical poles are fixedly connected to the fixing frame, and a fixed top plate is fixedly connected to the inner side of the top of the hollow vertical poles.

[0011] Furthermore, the protective frame is fixedly connected to the top of the hollow vertical pole, and the top of the protective frame is fixedly connected to the support frame, and an electric motor is arranged above the support frame, and the output shaft of the electric motor is fixedly connected to the screw rod through a coupling.

[0012] Furthermore, the number of the screw rods is four, and the four screw rods are all rotatably connected to the inner side of the hollow vertical rod, and the outer walls of the top ends of the screw rods are fixedly connected to sprockets, and the outer sides of the sprockets are rotatably connected to transmission chains.

[0013] Furthermore, the outer sides of the screw rods are rotatably connected with engaging movable bars, and the engaging movable bars are movably connected to the inner sides of the hollow vertical poles, and the engaging movable bars are welded to both sides of the movable vertical plates.

[0014] The utility model provides a roller forging composite die for railway splints, which has the following beneficial effects:

[0015] 1. The utility model is provided with a driving assembly. In the process of using the roll forging composite die in the production of railway splints, the meshing rotation between the first gear and the second gear is utilized to make the first roll forging die and the second roll forging die rotate synchronously, so that it is convenient for the staff to perform roll forging on the workpiece to be processed, and it is convenient for the railway splint processing to proceed smoothly. In addition, the utility model has multiple stations, which is convenient for the staff to perform multi-station processing on the workpiece, improves the staff's processing efficiency for the railway splint production, and is convenient for the staff to use the roll forging composite die.

[0016] 2. The utility model is provided with an adjustment component. During the use of the roller forging composite die in the production of railway splints, the engaging movable bar is moved up and down, so that the first roller forging die also moves up and down, so that the staff can adjust the distance between the first roller forging die and the second roller forging die according to actual needs, which is convenient for the staff to process railway splints of different specifications, improve the application range of the roller forging composite die, and the structure is simple, which is convenient for the staff to operate and use the roller forging composite die. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the appearance of a three-dimensional structure of a roller forging composite die for a railway splint according to the utility model;

[0018] Figure 2 It is a schematic diagram of the three-dimensional structure of a roll forging first die-driving assembly of a roll forging composite die for a railway splint of the utility model;

[0019] Figure 3 It is a three-dimensional structural schematic diagram of a fixing frame-adjusting assembly of a roller forging composite die for a railway splint of the utility model;

[0020] Figure 4 The utility model is a schematic diagram of the three-dimensional structure of a movable vertical plate-adjusting component of a roller forging composite die for a railway splint.

[0021] In the figure: 1. first roll forging die; 2. rotating rod; 3. fixed frame; 4. second roll forging die; 5. movable vertical plate; 6. driving assembly; 601. driving motor; 602. supporting hanger; 603. rotating rod; 604. first gear; 605. second gear; 7. hollow vertical rod; 8. fixed top plate; 9. adjusting assembly; 901. protective frame; 902. supporting frame; 903. motor; 904. screw rod; 905. sprocket; 906. transmission chain; 907. engaging movable bar. DETAILED DESCRIPTION

[0022] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.

[0023] like Figure 1-Figure 3As shown, a roller forging composite die for a railway splint comprises a roller forging first die 1, a driving assembly 6 and a hollow vertical rod 7, wherein a rotating rod 2 is fixedly connected to the center of the roller forging first die 1, and both ends of the rotating rod 2 are rotatably connected to a fixing frame 3, and a roller forging second die 4 is arranged above the roller forging first die 1, and movable vertical plates 5 are arranged on both sides of the roller forging second die 4, the driving assembly 6 is arranged on the side of the movable vertical plate 5, and the driving assembly 6 comprises a driving motor 601, a supporting hanger 602, a rotating rod 603, a first gear 604 and a second gear 605, and a supporting bracket 606 is arranged on the outer limit of the driving motor 601. A hanger 602, and one side of the hanger 602 is welded to the top of the movable vertical plate 5, and the output shaft of the driving motor 601 is fixedly connected to the rotating rod 603 through a coupling, and both ends of the rotating rod 603 are rotatably connected to the movable vertical plate 5, and the outer wall of the middle section of the rotating rod 603 is fixedly connected to the second roll forging die 4, and both ends of the rotating rod 603 penetrate the movable vertical plate 5 and are fixedly connected to the first gear 604, and the lower part of the first gear 604 is meshed and rotatably connected to the second gear 605, and the center of the second gear 605 is fixedly connected to the two ends of the rotating rod 2, and the second gear 605 is arranged on the outer side of the fixed frame 3;

[0024] The specific operation is as follows: the staff places the workpiece to be processed between the first roll forging die 1 and the second roll forging die 4, and uses the driving motor 601 in the driving assembly 6 to drive the rotating rod 603 to rotate. Because the two ends of the rotating rod 603 pass through the movable vertical plate 5 and are fixedly connected to the first gear 604, the first gear 604 rotates accordingly, so that the second gear 605 meshing and rotatingly connected below the first gear 604 also rotates synchronously. The middle section of the rotating rod 603 is fixedly connected to the second roll forging die 4, and the middle section outer wall of the rotating rod 2 fixedly connected to the center of the second gear 605 is fixedly connected to the first roll forging die 1. Therefore, the first roll forging die 1 and the second roll forging die 4 rotate synchronously relative to each other, and then the workpiece to be processed is roll forged, which is convenient for the smooth processing of the railway splint. The first roll forging die 1 and the second roll forging die 4 are provided in plurality, which is convenient for the staff to perform multi-station processing on the workpiece, improves the staff's processing efficiency for the production of railway splints, and has a simple structure, which is convenient for the staff to use the roll forging composite die.

[0025] like Figure 1 , Figure 3 and Figure 4As shown, the hollow vertical rod 7 is arranged on the side of the movable vertical plate 5, the hollow vertical rod 7 is arranged at the four corners of the top of the fixed frame 3, and the hollow vertical rod 7 is fixedly connected to the fixed frame 3, and the top inner side of the hollow vertical rod 7 is fixedly connected with a fixed top plate 8, and one side of the hollow vertical rod 7 is provided with an adjustment component 9, and the adjustment component 9 includes a protective frame 901, a support frame 902, a motor 903, a screw rod 904, a sprocket 905, a transmission chain 906 and a clamping movable bar 907, the protective frame 901 is fixedly connected to the top of the hollow vertical rod 7, and the top of the protective frame 901 is fixedly connected with the support frame 902, and A motor 903 is arranged above the support frame 902, and the output shaft of the motor 903 is fixedly connected to a screw rod 904 through a coupling. There are four screw rods 904, and the four screw rods 904 are all limitedly rotatably connected to the inner side of the hollow vertical rod 7, and the top outer wall of the screw rod 904 is fixedly connected to a sprocket wheel 905, and the outer side of the sprocket wheel 905 is rotatably connected to a transmission chain 906, and the outer side of the screw rod 904 is rotatably connected to a clamping movable bar 907, and the clamping movable bar 907 is clamped and movably connected to the inner side of the hollow vertical rod 7, and the clamping movable bar 907 is welded to both sides of the movable vertical plate 5;

[0026] The specific operation is as follows. Before the workpiece to be processed is roll forged, the staff can adjust the distance between the first roll forging die 1 and the second roll forging die 4 according to actual needs, and use the motor 903 in the adjustment component 9 to drive the screw rod 904 to rotate, and under the action of the sprocket 905 and the transmission chain 906, the other four screw rods 904 rotate synchronously, so that the engaging movable bar 907 connected to the outer side of the screw rod 904 is engaged in the inner limit position of the hollow vertical rod 7. Because the engaging movable bar 907 is welded on both sides of the movable vertical plate 5, as the engaging movable bar 907 moves up and down, the movable vertical plate 5 also moves up and down, thereby adjusting the distance between the first roll forging die 1 and the second roll forging die 4, which is convenient for the staff to process railway splints of different specifications and improve the application range of the roll forging composite die. The structure is simple, which is convenient for the staff to operate and convenient for the staff to use the roll forging composite die.

[0027] In summary, the roller forging composite die of the railway splint is based on Figure 1-Figure 4According to the structure shown in the figure, when the roll forging composite die is used in the production of railway splints, first, the staff places the workpiece to be processed between the first roll forging die 1 and the second roll forging die 4, and uses the driving motor 601 in the driving assembly 6 to drive the rotating rod 603 to rotate. Because the two ends of the rotating rod 603 pass through the movable vertical plate 5 and are fixedly connected to the first gear 604, the first gear 604 rotates accordingly, so that the second gear 605 meshing and rotatingly connected below the first gear 604 also rotates synchronously, the middle section of the rotating rod 603 is fixedly connected to the second roll forging die 4, and the middle section outer wall of the rotating rod 2 fixedly connected to the center of the second gear 605 is fixedly connected to the first roll forging die 1, so that the first roll forging die 1 and the second roll forging die 4 are synchronously rotated. The workpiece to be processed is rotated and then roll-forged. In addition, before the workpiece to be processed is roll-forged, the staff can use the motor 903 in the adjustment component 9 to drive the screw rod 904 to rotate, and under the action of the sprocket 905 and the transmission chain 906, the other four screw rods 904 are rotated synchronously, so that the engaging movable bar 907 connected to the outer side of the screw rod 904 is engaged in the inner limit position of the hollow vertical rod 7. Because the engaging movable bar 907 is welded on both sides of the movable vertical plate 5, as the engaging movable bar 907 moves up and down, the movable vertical plate 5 also moves up and down, thereby adjusting the distance between the first roll forging die 1 and the second roll forging die 4, thereby improving the application range of the roll forging composite die and facilitating the staff to use the roll forging composite die.

[0028] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.

Claims

1. A composite roll forging die for railway splints, comprising a first roll forging die (1), a drive assembly (6) and a hollow vertical rod (7), characterized in that: The center of the first roll forging die (1) is fixedly connected to a rotating rod (2), and both ends of the rotating rod (2) are rotatably connected to fixed frames (3), and a second roll forging die (4) is arranged above the first roll forging die (1), and movable vertical plates (5) are arranged on both sides of the second roll forging die (4), the driving component (6) is arranged on the side of the movable vertical plate (5), and the driving component (6) comprises a driving motor (601), a supporting hanger (602), a rotating rod (603), a first gear (604) and a second gear (605), the hollow vertical rod (7) is arranged on the side of the movable vertical plate (5), and an adjusting component (9) is arranged on one side of the hollow vertical rod (7), and the adjusting component (9) comprises a protective frame (901), a supporting frame (902), a motor (903), a screw rod (904), a sprocket (905), a transmission chain (906) and a locking movable bar (907).

2. A composite roller forging die for railway splints according to claim 1, characterized in that: A support hanger (602) is provided at the outer limit position of the driving motor (601), and one side of the support hanger (602) is welded to the top of the movable vertical plate (5), and the output shaft of the driving motor (601) is fixedly connected to the rotating rod (603) via a coupling.

3. The roller forging composite die for railway splints according to claim 1, characterized in that: The two ends of the rotating rod (603) are rotatably connected to the movable vertical plate (5), and the middle outer wall of the rotating rod (603) is fixedly connected to the second roll forging die (4), and the two ends of the rotating rod (603) penetrate the movable vertical plate (5) and are fixedly connected to the first gear (604).

4. The roller forging composite die for railway splints according to claim 1, characterized in that: A second gear (605) is meshed and rotatably connected below the first gear (604), and the center of the second gear (605) is fixedly connected to both ends of the rotating rod (2), and the second gear (605) is arranged on the outside of the fixed frame (3).

5. The roller forging composite die for railway splints according to claim 1, characterized in that: The hollow vertical rods (7) are arranged at the four corners of the top of the fixing frame (3), and the hollow vertical rods (7) are fixedly connected to the fixing frame (3), and a fixed top plate (8) is fixedly connected to the inner side of the top of the hollow vertical rods (7).

6. The roller forging composite die for railway splints according to claim 1, characterized in that: The protection frame (901) is fixedly connected to the top of the hollow upright pole (7), and the top of the protection frame (901) is fixedly connected to a support frame (902), and an electric motor (903) is arranged above the support frame (902), and the output shaft of the electric motor (903) is fixedly connected to a lead screw (904) via a coupling.

7. The roller forging composite die for railway splints according to claim 1, characterized in that: The number of the screw rods (904) is four, and the four screw rods (904) are all connected to the inner side of the hollow vertical rod (7) in a limited rotation manner, and the outer wall of the top end of the screw rod (904) is fixedly connected to a sprocket (905), and the outer side of the sprocket (905) is rotatably connected to a transmission chain (906).

8. The roller forging composite die for railway splints according to claim 1, characterized in that: The outer sides of the screw rods (904) are rotatably connected to engaging movable bars (907), and the engaging movable bars (907) are movably engaged and connected to the inner sides of the hollow vertical rods (7), and the engaging movable bars (907) are welded to both sides of the movable vertical plate (5).