Horizontal push type riveting jig
By designing a horizontally propulsive riveting fixture, high-precision positioning is achieved using the coordination of the riveting thimble and the riveting piece propulsion track, and the riveting stability is improved through horizontally fixed cylinder and segmented stroke design, which solves the problems of low production efficiency and unstable product pass rate in the existing riveting technology, and achieves an efficient and stable riveting process.
Patent Information
- Application Number
- CN202421209232.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-29
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-05-29
AI Technical Summary
The existing riveting technology has problems such as low production efficiency, unstable product pass rate and insufficient equipment stability, especially in the riveting process of refined products, it is difficult to achieve high-precision positioning and stable riveting actions.
A horizontal propulsion riveting fixture is designed, including a propulsion riveting module, a riveting piece loading structure and a product loading and unloading module. Through the coordination of the riveting thimble and the riveting piece propulsion track, the product is achieved with high-precision positioning; at the same time, the segmented stroke design of the propulsion riveting cylinder and the unloading stop installed horizontally is improved, and the stability and production efficiency of the riveting action are improved.
It realizes high-precision product positioning, improves the stability and production efficiency of riveting operations, reduces the number of loading and unloading, positioning and riveting operations, and improves the pass rate of the finished product.
Smart Images

Figure CN222660030U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of riveting, in particular to a horizontal push-type riveting fixture. Background Art
[0002] In the process of product production, it is often necessary to further rivet additional components of the finished casting to meet the requirements of the final product. In the current riveting and riveting process, there is still a considerable amount of manual riveting or semi-automatic riveting. In this mode, the production efficiency is low, and the qualified rate of the finished product cannot be stably maintained at a high level due to human errors. It may also cause accidental injuries to operators, which is not worth the loss.
[0003] Of course, there are also partially automated riveting jigs, which can better cooperate with the loading and unloading devices to complete the riveting action of the product, but there are two common problems. On the one hand, it is difficult to achieve a better positioning effect when facing refined products, which makes it difficult for the finished product to meet the requirements, and the riveting action of some equipment is not stable enough, which further affects the quality of the finished product; on the other hand, this type of automated riveting equipment often requires independent loading and unloading actions, that is, both parties to be riveted need to perform a single loading, positioning after loading, and riveting after positioning. After the riveting action is completed, unloading is performed. The overall action is complicated, resulting in insufficient production efficiency.
[0004] In summary, there is a need for an automated riveting fixture that has a high-precision positioning effect and a stable riveting action, and can minimize loading and unloading, positioning, and riveting actions. Utility Model Content
[0005] The purpose of the utility model is to provide a horizontal push-type riveting jig to solve the problems raised in the above-mentioned background technology.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A horizontal push-type riveting jig, comprising:
[0008] A push-type riveting module, the push-type riveting module is composed of a push-type riveting cylinder, the push-type riveting cylinder is horizontally arranged, and a riveting ejector is provided at the free end of the push-type riveting cylinder;
[0009] A riveting part feeding structure, the riveting part feeding structure comprises a riveting part unloading track, the riveting part unloading track is arranged perpendicular to the horizontal plane, a riveting part pushing track is arranged horizontally at the lower edge of the riveting part unloading track, the riveting part pushing track and the riveting ejector are arranged on the same straight line, and the riveting part pushing track cooperates with the riveting ejector;
[0010] A product loading and unloading module, the product loading and unloading module includes a product loading track, a product pushing track and a product unloading position, and a pushing block and a unloading stop block are respectively provided on the product pushing track and the product unloading position, and the pushing block and the unloading stop block are respectively driven by a pushing cylinder and a unloading cylinder.
[0011] In the utility model, the push-type riveting module, the riveting part feeding structure and the product loading and unloading modules are all arranged on a base, and the product loading track, the product pushing track and the product unloading position are all opened on the base through integral molding. The base is provided with a riveting cylinder assembly position and a riveting track assembly position, on which the push-type riveting module and the riveting part feeding structure are respectively installed.
[0012] Furthermore, the riveted part feeding structure includes a material channel assembly block, a group of material channel fixing holes and a riveted part feeding hole are opened in the middle of the material channel assembly block, and the material channel fixing hole is communicated with the riveted part feeding hole, the riveted part unloading track is fixedly installed in the material channel fixing hole, and the riveted part feeding hole corresponds to the riveted part pushing track, the riveted part pushing track is opened on a track component, and the material channel assembly block and the track component are both opened with assembly holes and screw holes at relative positions, and the two are fixedly connected by connecting columns and screw columns respectively penetrated through the assembly holes and the screw holes, and riveted track positioning holes and riveted track fixing screw holes are opened at the positions of the riveted track assembly positions corresponding to the assembly holes and the screw holes, and the connecting columns and the screw columns are also respectively penetrated through the riveted track positioning holes and the riveted track fixing screw holes, so as to fix the riveted component feeding structure and the base.
[0013] Furthermore, on the base, a product limit block is provided at the end of the product advancement track, and the product limit block and the maximum stroke of the advancement block jointly limit the product, and the maximum stroke position of the advancement block is located on the same straight line as the riveting ejector pin and the riveting part advancement track, so that the maximum stroke of the product in the advancement track corresponds to the riveting ejector pin and the riveting part advancement track.
[0014] In the utility model, the pushing block is arranged in the product pushing track and moves in the product pushing track, and the unloading stopper is arranged perpendicular to the product unloading position, thereby achieving the blocking and opening of the product unloading position.
[0015] In the utility model, the push-type riveting cylinder includes two strokes, namely a push stroke and a feed stroke. The push stroke is a half stroke of the push-type riveting cylinder, and the feed stroke is a full stroke of the push-type riveting cylinder.
[0016] Preferably, the propulsion cylinder and the unloading cylinder are fixed by a propulsion cylinder fixing block and a unloading cylinder fixing block respectively, and the propulsion cylinder fixing block and the unloading cylinder fixing block are fixedly mounted on both sides of the base by a set of mounting holes and fixing screws.
[0017] In the utility model, a feeding push block is arranged in the product feeding track, and the feeding push block is driven by a feeding cylinder to realize automatic feeding of the product.
[0018] In the utility model, a feeding spring is provided in the product feeding track, and a feeding push block is fixed to one end of the feeding spring close to the product pushing track, and automatic feeding of the product is achieved by the feeding spring cooperating with the feeding push block.
[0019] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0020] 1. The utility model uses a riveting pin and a riveting piece pushing track located in the same straight line as the riveting pin, and cooperates with a pushing block and a product limiting block to limit the product to the maximum stroke of the product pushing track, which just corresponds to the riveting pin and the riveting piece pushing block. The product is positioned directly through the maximum stroke, and there is almost no possibility of positioning error. The structure is also very simple, and even if a positioning error occurs, the problem can be easily found;
[0021] 2. The utility model performs riveting action by means of a push-type riveting cylinder fixedly mounted horizontally on a base. Firstly, the riveting cylinder and other components are formed into a tight whole through the base, thereby eliminating the problem of poor stability caused by local vibration. The cylinder is further made to move horizontally, thereby further reducing the amplitude of the cylinder shaking and vibration, and greatly improving the stability of riveting.
[0022] 3. The utility model divides the stroke of the push-type riveting cylinder into two stages through the unloading stopper and the unloading cylinder. When the unloading stopper blocks the unloading position, the push-type riveting cylinder performs the first half of the stroke, which completes the riveting of the product. Then, the unloading stopper opens under the action of the unloading cylinder, and the push-type riveting cylinder performs the second half of the stroke to push the product out of the unloading position, thereby integrating riveting and unloading into one action. The same is true for the loading and positioning actions. Positioning is completed during the loading process, which greatly reduces the number of actions of the equipment and further improves production efficiency on the basis of automation. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is the overall structure diagram of the utility model;
[0024] Figure 2 This is another overall structural diagram of the utility model from another angle;
[0025] Figure 3 It is an exploded view of the utility model;
[0026] Figure 4 This is an exploded view from another angle of the present invention;
[0027] Figure 5 It is a structural diagram of the riveting parts feeding structure in the utility model;
[0028] Figure 6 It is an exploded view of the feeding structure of the riveted parts in the utility model;
[0029] Figure 7 This is a structural diagram of the product and riveted parts in the utility model.
[0030] In the figure: 100, push-type riveting module; 101, push-type riveting cylinder; 102, riveting ejector; 200, riveting part feeding structure; 201, riveting part unloading track; 202, riveting part pushing track; 203, material channel assembly block; 2031, material channel fixing hole; 2032, riveting part feeding hole; 204, track assembly; 205, connecting column; 206, screw column; 300, product loading and unloading module; 301, product loading track; 302, product pushing track; 303, product unloading track; 304, pushing block; 305, unloading stopper; 306, pushing cylinder; 307, unloading cylinder; 400, base; 401, riveting cylinder assembly position; 402, riveting track assembly position; 403, product limit block; 500, product; 600, riveted parts. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0032] See also Figure 1-7 , an embodiment provided by the utility model:
[0033] A push-type riveting module 100, which is composed of a push-type riveting cylinder 101, which is horizontally arranged, and a riveting ejector pin 102 is arranged at the free end of the push-type riveting cylinder 101;
[0034] A riveting part feeding structure 200, the riveting part feeding structure 200 comprises a riveting part unloading track 201, the riveting part unloading track 201 is arranged perpendicular to the horizontal plane, a riveting part pushing track 202 is arranged horizontally at the lower edge of the riveting part unloading track 201, the riveting part pushing track 202 and the riveting ejector pin 102 are arranged on the same straight line, and the riveting part pushing track 202 cooperates with the riveting ejector pin 102;
[0035] A product loading and unloading module 300, the product loading and unloading module 300 includes a product loading track 301, a product pushing track 302 and a product unloading position 303, and a pushing block 304 and a unloading stop block 305 are respectively provided on the product pushing track 302 and the product unloading position 303, and the pushing block 304 and the unloading stop block 305 are respectively driven by a pushing cylinder 306 and a unloading cylinder 307.
[0036] In this embodiment, the push-type riveting module 100, the riveting part feeding structure 200 and the product loading and unloading module 300 are all arranged on a base 400, and the product loading track 301, the product pushing track 302 and the product unloading position 303 are all opened on the base 400 through integral molding. The base 400 is provided with a riveting cylinder assembly position 401 and a riveting track assembly position 402, on which the push-type riveting module 100 and the riveting part feeding structure 200 are respectively installed.
[0037] Furthermore, the riveted component feeding structure 200 includes a material channel assembly block 203, a group of material channel fixing holes 2031 and a riveted component feeding hole 2032 are opened in the middle of the material channel assembly block 203, and the material channel fixing hole 2031 is connected to the riveted component feeding hole 2032, the riveted component unloading track 201 is fixedly installed in the material channel fixing hole 2031, and the riveted component feeding hole 2032 corresponds to the riveted component pushing track 202, and the riveted component pushing track 202 is opened on a track component 204, and the material channel assembly block Assembly holes and screw holes are provided at relative positions of 203 and rail components 204, and the two are fixedly connected by connecting columns 205 and screw columns 206 respectively penetrated through the assembly holes and screw holes, and riveted rail positioning holes and riveted rail fixing screw holes are provided at the positions of the assembly holes and screw holes corresponding to the riveted rail assembly positions 402, and the connecting columns 205 and screw columns 206 are also respectively penetrated through the riveted rail positioning holes and riveted rail fixing screw holes, so as to fix the riveted component feeding structure and the base 400.
[0038] Furthermore, on the base 400, a product limit block 403 is provided at the end of the product advancement track 302. The product limit block 403 and the maximum stroke of the advancement block 304 jointly limit the product, and the maximum stroke position of the advancement block is located on the same straight line as the riveting ejector pin 102 and the riveting part advancement track 202, so that the maximum stroke of the product in the advancement track corresponds to the riveting ejector pin 102 and the riveting part advancement track 202.
[0039] In this embodiment, the pushing block 304 is disposed in the product pushing track 302 and moves in the product pushing track 302 , and the unloading stopper 305 is disposed perpendicular to the product unloading position 303 , thereby achieving the blocking and opening of the product unloading position 303 .
[0040] In this embodiment, the push-type riveting cylinder 101 includes two strokes, namely a push stroke and a blanking stroke. The push stroke is a half stroke of the push-type riveting cylinder 101 , and the blanking stroke is a full stroke of the push-type riveting cylinder 101 .
[0041] Preferably, the propulsion cylinder 306 and the unloading cylinder 307 are fixed by a propulsion cylinder 306 fixing block and a unloading cylinder 307 fixing block respectively, and the propulsion cylinder 306 fixing block and the unloading cylinder 307 fixing block are fixed on both sides of the base 400 through a set of mounting holes and fixing screws.
[0042] In this embodiment, a feeding push block is provided in the product feeding track 301, and the feeding push block is driven by a feeding cylinder to realize automatic feeding of the product.
[0043] Working principle:
[0044] Material preparation action, in this action, the external material preparation device places the product 500 and the riveted part 600 in the product loading track 301 and the riveted part unloading track 201 respectively, completing the material preparation action;
[0045] Feeding positioning action, in this action, the feeding cylinder drives the feeding push block to move, and pushes the product 500 from the product feeding track 301 to the product push track 302, until the product 500 enters the product push track 302, and then the push cylinder 306 drives the push block 304 to move, and pushes the product 500 entering the product push track 302 to the product limit block 403, until the maximum stroke of the push cylinder 306, at this time, the product 500 is positioned, and then the push cylinder 306 drives the push block 304 to reset, and under the action of gravity, the riveted part falls from the riveted part unloading track 201 along the riveted part feeding hole 2032 into the riveted part push track 202, and the feeding positioning action is completed;
[0046] Riveting and unloading action. In this action, the product unloading position 303 is first blocked by the unloading stopper 305. At this time, the push-type riveting cylinder 101 drives the riveting ejector 102 to move in the direction of the riveting part pushing track 202, and pushes the riveting part 600 from the riveting part pushing track 202 to the product 500, until the product 500 and the riveting part 600 are riveted together. At this point, half of the stroke of the push-type riveting cylinder 101 is completed. At this time, the unloading cylinder 307 drives the unloading stopper 305 to move, and no longer blocks the product unloading position 303. The push-type riveting cylinder 101 continues the second half of the stroke, and pushes the riveted finished product out of the equipment along the product unloading position 303. Then the overall structure is reset to complete the action.
[0047] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A horizontal push-type riveting jig, characterized in that: include: A push-type riveting module, the push-type riveting module is composed of a push-type riveting cylinder, the push-type riveting cylinder is horizontally arranged, and a riveting ejector is provided at the free end of the push-type riveting cylinder; A riveting part feeding structure, the riveting part feeding structure comprises a riveting part unloading track, the riveting part unloading track is arranged perpendicular to the horizontal plane, a riveting part pushing track is arranged horizontally at the lower edge of the riveting part unloading track, the riveting part pushing track and the riveting ejector are arranged on the same straight line, and the riveting part pushing track cooperates with the riveting ejector; A product loading and unloading module, the product loading and unloading module includes a product loading track, a product pushing track and a product unloading position, and a pushing block and a unloading stop block are respectively provided on the product pushing track and the product unloading position, and the pushing block and the unloading stop block are respectively driven by a pushing cylinder and a unloading cylinder.
2. A horizontal push-type riveting jig according to claim 1, characterized in that: The push-type riveting module, the riveting part feeding structure and the product loading and unloading modules are all arranged on a base, and the product loading track, the product pushing track and the product unloading position are all opened on the base through integral molding. The base is provided with a riveting cylinder assembly position and a riveting track assembly position, on which the push-type riveting module and the riveting part feeding structure are respectively installed.
3. A horizontal push-type riveting jig according to claim 2, characterized in that: The riveted part feeding structure includes a material channel assembly block, a group of material channel fixing holes and a riveted part feeding hole are opened in the middle of the material channel assembly block, and the material channel fixing hole is connected to the riveted part feeding hole, the riveted part unloading track is fixedly installed in the material channel fixing hole, and the riveted part feeding hole corresponds to the riveted part pushing track, and the riveted part pushing track is opened on a track component, and the material channel assembly block and the track component are both opened with assembly holes and screw holes at relative positions, and the two are fixedly connected by connecting columns and screw columns respectively penetrated through the assembly holes and the screw holes, and riveted track positioning holes and riveted track fixing screw holes are opened at the positions of the riveted track assembly positions corresponding to the assembly holes and the screw holes, and the connecting columns and the screw columns are also respectively penetrated through the riveted track positioning holes and the riveted track fixing screw holes, so as to fix the riveted component feeding structure and the base.
4. A horizontal push-type riveting jig according to claim 2, characterized in that: A product limit block is provided on the base at the end of the product advancement track. The product limit block and the maximum stroke of the advancement block jointly limit the product, and the maximum stroke position of the advancement block is located on the same straight line as the riveting ejector pin and the riveting component advancement track, so that the maximum stroke of the product in the advancement track corresponds to the riveting ejector pin and the riveting component advancement track.
5. The horizontal push riveting jig according to claim 1, characterized in that: The pushing block is arranged in the product pushing track and moves in the product pushing track, and the unloading stopper is arranged perpendicularly to the product unloading position, thereby realizing the blocking and opening of the product unloading position.
6. The horizontal push riveting jig according to claim 1, characterized in that: The push-type riveting cylinder includes two strokes, namely a push stroke and a blanking stroke. The push stroke is a half stroke of the push-type riveting cylinder, and the blanking stroke is a full stroke of the push-type riveting cylinder.
7. The horizontal push-type riveting jig according to claim 2, characterized in that: The propulsion cylinder and the unloading cylinder are fixed by a propulsion cylinder fixing block and a unloading cylinder fixing block respectively, and the propulsion cylinder fixing block and the unloading cylinder fixing block are fixedly installed on both sides of the base through a group of mounting holes and fixing screws.
8. The horizontal push-type riveting jig according to claim 1, characterized in that: A feeding push block is arranged in the product feeding track, and the feeding push block is driven by a feeding cylinder to realize automatic feeding of the product.
9. The horizontal push riveting jig according to claim 1, characterized in that: A feeding spring is arranged in the product feeding track, and a feeding push block is fixed to one end of the feeding spring close to the product advancing track, and the automatic feeding of the product is realized by the cooperation of the feeding spring and the feeding push block.