Die heating device for double-station gravity casting
By designing a mold heating device for double-station gravity casting that includes a box and a heating assembly, the problems of uneven mold heating and difficulty in taking out of the prior art are solved, uniform heating and convenient removal of the mold are achieved, and casting quality is improved.
Patent Information
- Application Number
- CN202421188448.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-05-27
AI Technical Summary
During the heating process of the existing mold heating device, the mold is in close contact with the device, which is difficult to remove and easily lead to the mold falling off, and uneven heating leads to a decrease in casting quality.
A mold heating device for double-station gravity casting is designed, including a box and a heating assembly, which uses electric heating blocks and heat conduction grooves to achieve uniform heating, and facilitates the removal and installation of the mold through the cooperation of the electric telescopic rod and the fixing assembly.
The uniform heating of the mold is achieved, the difficulty of taking out high-temperature molds is reduced, the convenience of operation is improved, and the casting quality is improved.
Smart Images

Figure CN222660100U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gravity casting, in particular to a double-station gravity casting mold heating device. Background Art
[0002] Gravity casting refers to the process of pouring molten metal into a mold under the action of the earth's gravity, also known as gravity casting. In a broad sense, gravity casting includes sand casting, metal mold casting, investment casting, lost foam casting, mud mold casting, etc. In a narrow sense, gravity casting mainly refers to metal mold casting. During the gravity casting process, the casting mold needs to be heated so that the mold has a certain temperature to prevent the metal liquid from solidifying instantly due to the low mold temperature during pouring. This process needs to be assisted by a mold heating device.
[0003] However, when the existing mold heating device is heating the mold, the mold is usually in close contact with the device. The heated mold has a high temperature and is not easy to take out. The removal is difficult and the mold is likely to fall off during the removal process. At the same time, the existing mold heating device mainly heats the bottom of the mold, which easily causes uneven heating of the mold, which has a certain negative impact on gravity casting. Utility Model Content
[0004] The purpose of the present application is to provide a double-station gravity casting mold heating device to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the present application provides the following technical solutions: a double-station gravity casting mold heating device, comprising a box body, a heating component is arranged inside the box body, the heating component is adapted to the box body, both ends of the top outer wall of the box body are provided with fixing components, the fixing components are adapted to the heating component, the fixing components include mounting grooves opened at both ends of the top outer wall of the box body, a support plate is installed on the inner wall of the mounting groove, a support column is rotatably installed on the top outer wall of the support plate, a mounting plate is welded on the top of the support column, a threaded rod is rotatably installed on the top of the mounting plate through a thread, a fixing plate is rotatably installed on the end of the threaded rod, and the fixing plate is adapted to the support plate.
[0006] Preferably, the heating component includes a heating chamber opened inside the box body, the heating chamber contains heating liquid, the inner wall at the top of the heating chamber is provided with a heat conduction groove, the heat conduction groove is made of metal, the top of the box body is provided with a fixing groove matched with the heat conduction groove, the fixing groove is located between the fixed components, and the outer wall of the box body is provided with an observation window matched with the heating chamber.
[0007] Preferably, the top outer wall of the support plate and the bottom outer wall of the fixed plate are both provided with anti-skid pads, the anti-skid pads are respectively matched with the support plate and the fixed plate, and the thickness of the anti-skid pads is less than the thickness of the support plate and the fixed plate.
[0008] Preferably, support grooves are provided on both sides of the box body, an electric telescopic rod is installed on the inner wall of the bottom of the support groove, and the end of the electric telescopic rod is connected to the outer wall of the bottom of the support plate.
[0009] Preferably, the bottom inner wall and the inner wall of the heating chamber are both provided with electric heating blocks, and the outer wall of the box body is installed with a control panel, and the control panel is connected to the electric heating block through a wire.
[0010] Preferably, a temperature sensor is installed on the inner wall of the bottom of the heating chamber, a display is installed on the outer wall of the box body, the temperature sensor is connected to a PLC controller via a wire, and the PLC controller is connected to the display via a wire.
[0011] Preferably, a filling port is provided at the top outer wall of the box body, a cover plate is installed at the filling port, a discharge port is provided at the bottom of the outer wall of the box body, and a sealing plug is provided at the discharge port.
[0012] In summary, the technical effects and advantages of the utility model are:
[0013] 1. In the utility model, when working, the mold to be heated is placed in the heating assembly inside the box, most of the mold enters the box, the edge of the mold is placed on the support plate, and then the threaded rod is rotated to drive the fixed plate to descend to squeeze and fix the edge of the mold. After the mold is heated, it is difficult to remove the mold because the mold is completely in contact with the heating assembly. At this time, the electric telescopic rod pushes up the support plate to separate the mold from the heating assembly, making it easier to remove the mold, reducing the difficulty of removing the high-temperature mold and making the operation more convenient. When the mold is installed, the support column is rotated to adjust the direction of the fixed plate to prevent the fixed plate from obstructing the placement of the mold.
[0014] 2. In the utility model, when the mold is heated, the electric heating block heats the heating liquid. As the temperature of the heating liquid increases, the heat conducting groove conducts the heat of the heating liquid to heat the metal mold placed inside the heat conducting groove. Compared with the traditional heating device, various parts of the mold are heated at the same time, so that the mold is heated more evenly, preventing uneven heating from affecting the casting quality. The control panel is convenient for controlling the temperature of the electric heating block. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative work.
[0016] Figure 1 This is a schematic diagram of the main appearance structure in the embodiment of the present application;
[0017] Figure 2 It is a schematic diagram of the main cross-sectional structure in the embodiment of the present application;
[0018] Figure 3 This is a schematic diagram of the structure of the fixing assembly in the embodiment of the present application;
[0019] Figure 4 It is a schematic diagram of the rotation structure of the fixing component in the embodiment of the present application.
[0020] In the figure: 1. Box body; 2. Heating chamber; 3. Heat conduction groove; 4. Fixing groove; 5. Support plate; 6. Support column; 7. Mounting plate; 8. Threaded rod; 9. Fixing plate; 10. Anti-slip pad; 11. Support groove; 12. Electric telescopic rod; 13. Electric heating block; 14. Control panel; 15. Temperature sensor; 16. Display; 17. Observation window; 18. Cover plate; 19. Sealing plug. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] Example: Reference Figure 1-4 A double-station gravity casting mold heating device is shown, comprising a box body 1, a heating component is arranged inside the box body 1, the heating component is adapted to the box body 1, both ends of the top outer wall of the box body 1 are provided with fixing components, the fixing components are adapted to the heating component, the fixing components comprise mounting grooves opened at both ends of the top outer wall of the box body 1, a support plate 5 is installed on the inner wall of the mounting groove, a support column 6 is rotatably installed on the top outer wall of the support plate 5, a mounting plate 7 is welded on the top of the support column 6, a threaded rod 8 is rotatably installed on the top of the mounting plate 7 through a thread, a fixing plate 9 is rotatably installed on the end of the threaded rod 8, the fixing plate 9 is adapted to the support plate 5, support grooves 11 are opened on both sides of the box body 1, an electric telescopic rod 12 is installed on the inner wall of the bottom of the support groove 11, and the end of the electric telescopic rod 12 is connected to the bottom outer wall of the support plate 5.
[0023] By means of the above structure: when working, the mold to be heated is placed in the heating assembly inside the box body 1, most of the mold enters the box body 1, and the edge of the mold is placed on the support plate 5. Then the threaded rod 8 is rotated to drive the fixed plate 9 to descend to squeeze and fix the edge of the mold. After the mold is heated, it is difficult to remove the mold because the mold is completely in contact with the heating assembly. At this time, the electric telescopic rod 12 pushes up the support plate 5 to separate the mold from the heating assembly, making it easier to remove the mold, reducing the difficulty of removing the high-temperature mold and making the operation more convenient. When the mold is installed, the support column 6 is rotated to adjust the direction of the fixed plate 9 to prevent the fixed plate 9 from obstructing the placement of the mold.
[0024] like Figure 2 As shown, the heating component includes a heating chamber 2 opened in the box body 1, and a heating liquid is contained in the heating chamber 2. A heat conduction groove 3 is arranged on the inner wall at the top of the heating chamber 2. The heat conduction groove 3 is made of metal. A fixing groove 4 matched with the heat conduction groove 3 is arranged on the top of the box body 1, and the fixing groove 4 is located between the fixing components. An observation window 17 matched with the heating chamber 2 is arranged on the outer wall of the box body 1. Electric heating blocks 13 are arranged on the inner wall and the inner wall of the bottom of the heating chamber 2. A control panel 14 is installed on the outer wall of the box body 1, and the control panel 14 is connected to the electric heating block 13 through a wire. When the mold is heated, the electric heating block 13 heats the heating liquid. As the temperature of the heating liquid increases, the heat conduction groove 3 conducts the heat of the heating liquid to heat the metal mold placed in the heat conduction groove 3. Compared with the traditional heating device, various parts of the mold are heated at the same time, so that the mold is heated more evenly to prevent uneven heating from affecting the casting quality. The control panel 14 is convenient for controlling the temperature of the electric heating block 13.
[0025] like Figure 3 As shown, the top outer wall of the support plate 5 and the bottom outer wall of the fixed plate 9 are both provided with anti-skid pads 10, and the anti-skid pads 10 are respectively matched with the support plate 5 and the fixed plate 9. The thickness of the anti-skid pads 10 is less than that of the support plate 5 and the fixed plate 9. When the mold is fixed, the anti-skid pads 10 increase the friction between the support plate 5, the fixed plate 9 and the mold, and the mold is more stable and not easy to fall off.
[0026] like Figure 1 As shown, a temperature sensor 15 is installed on the inner wall of the bottom of the heating chamber 2, and a display 16 is installed on the outer wall of the box body 1. The temperature sensor 15 is connected to the PLC controller through a wire, and the PLC controller is connected to the display 16 through a wire. The temperature sensor 15 monitors the temperature of the heating liquid, and the display 16 displays the temperature monitored by the temperature sensor 15.
[0027] like Figure 1 As shown, a filling port is provided at the top outer wall of the box body 1, and a cover plate 18 is installed at the filling port. A discharge port is provided at the bottom of the outer wall of the box body 1, and a sealing plug 19 is provided at the discharge port. The filling port is convenient for adding heating liquid, and the discharge hole is convenient for discharging heating liquid.
[0028] How this utility works:
[0029] During operation, the mold to be heated is placed in the heating assembly inside the box 1, most of the mold enters the box 1, and the edge of the mold is placed on the support plate 5. Then the threaded rod 8 is rotated to drive the fixed plate 9 to descend to squeeze and fix the edge of the mold. After the mold is heated, since the mold is completely attached to the heating assembly, it is difficult to remove the mold. At this time, the electric telescopic rod 12 pushes up the support plate 5 to separate the mold from the heating assembly, making it easier to remove the mold, reducing the difficulty of removing the high-temperature mold and making the operation more convenient. When installing the mold, the support column 6 is rotated to adjust the direction of the fixed plate 9 to prevent the fixed plate 9 from obstructing the placement of the mold.
[0030] When the mold is heated, the electric heating block 13 heats the heating liquid. As the temperature of the heating liquid increases, the heat conducting groove 3 conducts the heat of the heating liquid to heat the metal mold placed inside the heat conducting groove 3. Compared with the traditional heating device, all parts of the mold are heated at the same time, so that the mold is heated more evenly, and the uneven heating is prevented from affecting the casting quality. The control panel 14 is convenient for controlling the temperature of the electric heating block 13;
[0031] When fixing the mold, the anti-skid pad 10 increases the friction between the support plate 5, the fixing plate 9 and the mold, making the mold more stable and less likely to fall off. The temperature sensor 15 monitors the temperature of the heating liquid, and the display 16 displays the temperature monitored by the temperature sensor 15.
[0032] Finally, it should be noted that the above are only preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A double-station gravity casting mold heating device, comprising a housing (1), characterized in that: A heating component is arranged inside the box (1), and the heating component is matched with the box (1). Both ends of the top outer wall of the box (1) are provided with fixing components, and the fixing components are matched with the heating component. The fixing components include mounting grooves opened at both ends of the top outer wall of the box (1), and a support plate (5) is installed on the inner wall of the mounting groove. A support column (6) is rotatably installed on the top outer wall of the support plate (5), and a mounting plate (7) is welded on the top of the support column (6). A threaded rod (8) is rotatably installed on the top of the mounting plate (7) through a thread, and a fixing plate (9) is rotatably installed at the end of the threaded rod (8), and the fixing plate (9) is matched with the support plate (5).
2. A double-station gravity casting mold heating device according to claim 1, characterized in that: The heating component comprises a heating chamber (2) opened inside a box body (1), wherein a heating liquid is contained inside the heating chamber (2), a heat conduction groove (3) is arranged on the inner wall at the top of the heating chamber (2), wherein the heat conduction groove (3) is made of metal, a fixing groove (4) matched with the heat conduction groove (3) is opened on the top of the box body (1), wherein the fixing groove (4) is located between the fixing components, and an observation window (17) matched with the heating chamber (2) is arranged on the outer wall of the box body (1).
3. A double-station gravity casting mold heating device according to claim 1, characterized in that: The top outer wall of the support plate (5) and the bottom outer wall of the fixed plate (9) are both provided with anti-skid pads (10), the anti-skid pads (10) are respectively matched with the support plate (5) and the fixed plate (9), and the thickness of the anti-skid pads (10) is less than the thickness of the support plate (5) and the fixed plate (9).
4. A double-station gravity casting mold heating device according to claim 1, characterized in that: Support grooves (11) are provided on both sides of the box body (1), and an electric telescopic rod (12) is installed on the inner wall of the bottom of the support groove (11), and the end of the electric telescopic rod (12) is connected to the outer wall of the bottom of the support plate (5).
5. A double-station gravity casting mold heating device according to claim 2, characterized in that: The bottom inner wall and the inner wall of the heating chamber (2) are both provided with electric heating blocks (13), and the outer wall of the box body (1) is provided with a control panel (14), and the control panel (14) is connected to the electric heating block (13) via a wire.
6. A double-station gravity casting mold heating device according to claim 5, characterized in that: A temperature sensor (15) is installed on the inner wall of the bottom of the heating chamber (2), a display (16) is installed on the outer wall of the box body (1), the temperature sensor (15) is connected to a PLC controller via a wire, and the PLC controller is connected to the display (16) via a wire.
7. A double-station gravity casting mold heating device according to claim 1, characterized in that: The outer wall at the top of the box body (1) is provided with a filling port, and a cover plate (18) is installed on the filling port. The bottom of the outer wall of the box body (1) is provided with a discharge port, and a sealing plug (19) is provided on the discharge port.