Cable welding equipment

By designing a cable welding equipment containing a cooling ring and a nozzle, the problem of high temperature damage to the cable during the welding process is solved, cooling protection is achieved at the connection between the cable and copper wire, avoiding the cable burnout and improving welding efficiency.

CN222660529UActive Publication Date: 2025-03-25RUIDE YOUYE (TIANJIN) TECH DEV CO LTD
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Patent Information

Application Number
CN202420904712.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-28
Publication Date
2025-03-25
Estimated Expiration
2034-04-28

AI Technical Summary

Technical Problem

During cable welding, high-temperature welding fluid may damage the connection between the copper wire and the cable insulation, resulting in the risk of cable burnout.

Method used

A cable welding equipment is designed, including a lower mold, a cooling ring, a first nozzle, a through hole, a return pipe, a water supply pipe, a mounting plate, a water tank, a refrigerator and a pumper. The connection between the cable and the copper wire is cooled through the cooling ring and the nozzle to prevent high temperature damage.

Benefits of technology

It effectively avoids the deformation or burnout of the leather case caused by high temperature during the welding process, ensures the stability and safety of the cable, and at the same time realizes automatic welding and improves working efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cables, and discloses a cable welding device which comprises a workbench, two clamping structures and a moving structure, the moving structure is located in the workbench and drives the two clamping structures to move, a lower die is fixedly installed in the middle of the upper surface of the workbench, and cooling rings are fixedly installed on the left surface and the right surface of the lower die. A through hole is fixedly formed in the lower inner wall of the cooling ring, a water return pipe is connected to the exterior of the lower surface of the cooling ring, a mounting plate is fixedly mounted on the upper surface of the workbench, a water tank is fixedly mounted on the upper surface of the mounting plate, and a refrigerator is fixedly connected to the upper surface of the water tank; through cooperative arrangement of the lower mold, the cooling ring, the first spray head, the through hole, the water return pipe, the water supply pipe, the mounting plate, the water tank, a refrigerator and a pumping device, the effect of cooling the wiring position of an electric wire and a leather sheath can be achieved, and the situation that the leather sheath is deformed and even the cable is burnt out due to high temperature when the cable is welded is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of cables, in particular to a cable welding device. Background Art

[0002] Usually, it is a rope-like cable made of several or several groups of wires (at least two in each group), each group of wires is insulated from each other and often twisted around a center, and the entire outside is covered with a highly insulating covering. The cable has the characteristics of internal power supply and external insulation.

[0003] During the cable laying process, welding is often required to ensure the stability of the cable connection. However, the high-temperature welding fluid used in this process may damage the connection between the copper wire and the cable insulation, thereby causing the risk of burning the cable. In order to avoid such problems, it is necessary to ensure that the cable sheath and the connection between the copper wire are protected during the welding process. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a cable welding device to solve the problem mentioned in the above background technology that the connection between the copper wire and the cable insulation cannot be protected, thereby causing damage to the connection between the copper wire and the cable insulation, and further causing the cable to burn out.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a cable welding device, comprising a workbench, two clamping structures, and a moving structure, wherein the moving structure is located inside the workbench and drives the two clamping structures to move, a lower mold is fixedly installed on the middle part of the upper surface of the workbench, a cooling ring is fixedly installed on the left and right surfaces of the lower mold, a first nozzle is opened on the upper inner wall of the cooling ring, a through hole is fixedly installed on the lower inner wall of the cooling ring, a return pipe is externally connected to the lower surface of the cooling ring, a water supply pipe is externally connected to the upper surface of the cooling ring, a mounting plate is fixedly installed on the upper surface of the workbench, a water tank is fixedly installed on the upper surface of the mounting plate, a refrigerator is fixedly connected to the upper surface of the water tank, and a pumper is fixedly installed on the lower surface of the mounting plate.

[0006] Preferably, a telescopic rod is fixedly installed on the lower surface of the mounting plate, an upper mold is fixedly installed on the lower end of the telescopic rod, a circular groove is opened on the lower surface of the upper mold, an upper iron sheet is fixedly installed on the inner wall of the circular groove, a heating structure is fixedly installed on the upper surface of the upper mold, a second nozzle is fixedly installed on the upper inner wall of the circular groove, an infusion tube is fixedly installed on the lower surface of the mounting plate, and a welding liquid tank is fixedly installed on the upper surface of the mounting plate.

[0007] Preferably, the interior of the return pipe is interconnected with the interior of the cooling ring, the interior of the water supply pipe is interconnected with the interior of the water tank, the interior of the return pipe is interconnected with the interior of the water tank through a pump, and the interior of the pump is interconnected with the interior of the water tank.

[0008] Preferably, the inner wall of the lower mold is provided with a lower iron sheet, and the lower iron sheet is electrically connected to the heating structure.

[0009] Preferably, the upper iron sheet is electrically connected to the heating structure, the interior of the second nozzle is connected to the interior of the welding liquid tank through a liquid infusion tube, and the liquid infusion tube is made of high temperature resistant material.

[0010] Compared with the prior art, the beneficial effects of the utility model are:

[0011] 1. The cable welding equipment achieves the effect of cooling the connection point between the wire and the sheath through the coordinated arrangement of the lower mold, the cooling ring, the first nozzle, the through hole, the return pipe, the water supply pipe, the mounting plate, the water tank, the refrigerator, and the pump, so as to avoid deformation of the sheath due to the high temperature of the cable during welding, or even burning of the cable.

[0012] 2. The cable welding equipment achieves the effect of automatic welding of wires through the coordinated arrangement of the upper mold, the circular groove, the iron sheet, the heating structure, the second nozzle, the infusion box, and the welding liquid box, without the need for manual welding, thus saving time and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model from the front perspective;

[0014] Figure 2 This is a schematic diagram of the three-dimensional structure below the mounting plate of the utility model;

[0015] Figure 3 This is a schematic diagram of the three-dimensional structure of the cooling ring of the utility model;

[0016] Figure 4 This is a schematic diagram of the three-dimensional structure of the upper mold of the utility model;

[0017] Figure 5 For this utility model Figure 2 A in the middle is an enlarged schematic diagram of the three-dimensional structure.

[0018] In the figure: 1. workbench; 2. lower mold; 3. cooling ring; 4. first nozzle; 5. through hole; 6. return pipe; 7. water supply pipe; 8. mounting plate; 9. water tank; 10. refrigerator; 11. pumping device; 12. telescopic rod; 13. upper mold; 14. circular groove; 15. upper iron sheet; 16. heating structure; 17. second nozzle; 18. infusion tube; 19. clamping structure; 20. moving structure; 21. welding liquid tank. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] Embodiment 1:

[0021] Please refer to Figure 1-5 A cable welding device comprises a workbench 1, two clamping structures 19, and a moving structure 20. The moving structure 20 is located inside the workbench 1 and drives the two clamping structures 19 to move. A lower mold 2 is fixedly installed in the middle of the upper surface of the workbench 1, and a cooling ring 3 is fixedly installed on the left and right surfaces of the lower mold 2. A first nozzle 4 is opened on the upper inner wall of the cooling ring 3, and a through hole 5 is fixedly installed on the lower inner wall of the cooling ring 3. A return water pipe 6 is externally connected to the lower surface of the cooling ring 3, and a water supply pipe 7 is externally connected to the upper surface of the cooling ring 3. A mounting plate 8 is fixedly installed on the upper surface of the workbench 1, a water tank 9 is fixedly installed on the upper surface of the mounting plate 8, a refrigerator 10 is fixedly connected to the upper surface of the water tank 9, and a pumper 11 is fixedly installed on the lower surface of the mounting plate 8.

[0022] Specifically: The design clamps the cable surface through two clamping structures 19. The adjustable clamping structure 19 can clamp cables of different specifications. The movable structure 20 allows the two clamping structures 19 to move toward and away from each other. Through the setting of the return pipe 6 and the water supply pipe 7, the connection between the cable and the copper wire is protected to avoid the circulation of the cable insulation skin. At the same time, the recyclable design can save resources.

[0023] In this embodiment: the interior of the return water pipe 6 is interconnected with the interior of the cooling ring 3, the interior of the water supply pipe 7 is interconnected with the interior of the water tank 9, the interior of the return water pipe 6 is interconnected with the interior of the water tank 9 through the pumping device 11, and the interior of the pumping device 11 is interconnected with the interior of the water tank 9.

[0024] Specifically, the pump 11 extracts the internal cooling water and delivers it to the inside of the cooling ring 3 through the water delivery pipe 7 , and then delivers it to the inside of the water tank 9 again through the return pipe 6 .

[0025] In this embodiment: the inner wall of the lower mold 2 is provided with a lower iron sheet, and the lower iron sheet is electrically connected to the heating structure 16 .

[0026] Specifically: the heating structure 16 heats the iron sheet, thereby heating the copper wire connection and the acid-free solder, thereby preheating the copper wire surface to facilitate subsequent processes.

[0027] Working principle: During the use of the utility model, after the staff completes the advance preparation work, they start to weld it. During the welding process, the refrigerant cools the water inside the water tank 9, and the water supply pipe 7 transports the cooled cooling water to the inside of the cooling ring 3. When the cooling water enters the inside of the cooling ring 3, it will first cool the surface of the cable, and then the cooling water will be sprayed to the copper wire inside the cable through the first nozzle 4. The cooling water flows into the internal copper wire of the cable, thereby cooling the cable surface and the copper wire. The cooled water falls along the inner wall of the cooling ring 3 through the through hole 5 to the lower part of the cooling ring 3. When the cooling water accumulates to a certain extent, the pump 11 is started at this time, and the water at the bottom of the cooling ring 3 is extracted and transported to the inside of the water tank 9 through the return pipe 6. The refrigerant cools it again, thereby completing the circulating cooling. Compared with the relevant technology, the cable welding equipment provided by the utility model has the following beneficial effects: the design can achieve the effect of cooling the connection point between the wire and the sheath, avoiding the deformation of the sheath due to the high temperature of the cable during welding, and even burning the cable.

[0028] Embodiment 2:

[0029] Please refer to Figure 1-5 A telescopic rod 12 is fixedly installed on the lower surface of the mounting plate 8, an upper mold 13 is fixedly installed on the lower end of the telescopic rod 12, a circular groove 14 is opened on the lower surface of the upper mold 13, an upper iron sheet 15 is fixedly installed on the inner wall of the circular groove 14, a heating structure 16 is fixedly installed on the upper surface of the upper mold 13, a second nozzle 17 is fixedly installed on the upper inner wall of the circular groove 14, a liquid infusion tube 18 is fixedly installed on the lower surface of the mounting plate 8, and a welding liquid tank 21 is fixedly installed on the upper surface of the mounting plate 8.

[0030] Specifically: the staff only needs to clamp the cable that has been pre-coated with acid-free flux through the clamping device, and then they can realize the subsequent automatic welding. Manual welding is required. After welding is completed, it only needs to be installed into the insulating leather cover again before it can be used.

[0031] In this embodiment: the upper iron sheet 15 is electrically connected to the heating structure 16, the interior of the second nozzle 17 is connected to the interior of the welding liquid tank 21 through the infusion tube 18, and the infusion tube 18 is made of high temperature resistant material.

[0032] Working principle: When the cable needs to be welded, the staff will cut off the insulation of the cable in advance to expose the copper wire. Then the staff will evenly apply acid-free flux to the terminal. After completion, the staff will place the cable on the clamping structure 19. At this time, the two clamping structures 19 clamp the cable to be welded. After the clamping is completed, the moving structure 20 starts to drive the cable to move toward each other until the cable completely enters the inner wall of the circular groove 14 of the lower mold 2. After the cable insulation contacts the surface of the cooling ring 3, it stops moving. At this time, the telescopic rod 12 starts to drive The upper mold 13 is fitted to the lower mold 2. When the upper mold 13 and the lower mold 2 are completely fitted, the heating structure 16 is started to heat the iron sheet, thereby heating the cable connection point and the acid-free flux applied thereon. After the heating is completed, the infusion tube 18 injects the welding liquid inside the welding liquid tank 21 into the upper mold 13 and the lower mold 2 for welding. Compared with the related art, the cable welding equipment provided by the utility model has the following beneficial effects: the design can achieve the effect of automatic welding of wires without manual welding, saving time and improving work efficiency.

[0033] The pump 11 and the heating structure 16 are existing structures, and the control circuit can be realized by simple programming by technicians in this field. It belongs to the common knowledge in this field. They are only used without modification, so the control method and circuit connection are not described in detail.

[0034] The above-mentioned equipment is used in different ways for each device. It is selected and used according to actual conditions, and various parameters are referred to, in accordance with the functions of the equipment used and the effects achieved.

[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A cable welding device, comprising a workbench (1), two clamping structures (19), and a moving structure (20), wherein the moving structure (20) is located inside the workbench (1) and drives the two clamping structures (19) to move, and is characterized in that: A lower mold (2) is fixedly installed on the middle part of the upper surface of the workbench (1), a cooling ring (3) is fixedly installed on the left and right surfaces of the lower mold (2), a first nozzle (4) is opened on the upper inner wall of the cooling ring (3), a through hole (5) is fixedly installed on the lower inner wall of the cooling ring (3), a return pipe (6) is externally connected to the lower surface of the cooling ring (3), a water supply pipe (7) is externally connected to the upper surface of the cooling ring (3), a mounting plate (8) is fixedly installed on the upper surface of the mounting plate (8), a water tank (9) is fixedly installed on the upper surface of the water tank (9), a refrigerator (10) is fixedly connected to the upper surface of the water tank (9), and a pump (11) is fixedly installed on the lower surface of the mounting plate (8).

2. A cable welding device according to claim 1, characterized in that: A telescopic rod (12) is fixedly mounted on the lower surface of the mounting plate (8), an upper mold (13) is fixedly mounted on the lower end of the telescopic rod (12), a circular groove (14) is provided on the lower surface of the upper mold (13), an upper iron sheet (15) is fixedly mounted on the inner wall of the circular groove (14), a heating structure (16) is fixedly mounted on the upper surface of the upper mold (13), a second nozzle (17) is fixedly mounted on the upper inner wall of the circular groove (14), a liquid infusion tube (18) is fixedly mounted on the lower surface of the mounting plate (8), and a welding liquid tank (21) is fixedly mounted on the upper surface of the mounting plate (8).

3. A cable welding device according to claim 1, characterized in that: The interior of the return water pipe (6) is interconnected with the interior of the cooling ring (3), the interior of the water supply pipe (7) is interconnected with the interior of the water tank (9), the interior of the return water pipe (6) is interconnected with the interior of the water tank (9) through the pump (11), and the interior of the pump (11) is interconnected with the interior of the water tank (9).

4. A cable welding device according to claim 1, characterized in that: The inner wall of the lower mold (2) is provided with a lower iron sheet, and the lower iron sheet is electrically connected to the heating structure (16).

5. A cable welding device according to claim 2, characterized in that: The upper iron sheet (15) is electrically connected to the heating structure (16); the interior of the second nozzle (17) is connected to the interior of the welding liquid tank (21) via a liquid infusion tube (18); and the liquid infusion tube (18) is made of a high temperature resistant material.

Citation Information

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