Water cooling protection mechanism and silencer welding equipment
By designing a water-cooled protection mechanism in the silencer welding equipment and using water spray to isolate the flame, the problems of large consumption and low production efficiency of wet cloth in the prior art are solved, and effective protection of the silencer paint surface and improvement of production efficiency are achieved.
Patent Information
- Application Number
- CN202420967069.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-06
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-05-06
AI Technical Summary
In the prior art, when welding silencers, wet cloth is required to wrap the coating area to protect the paint surface, resulting in high consumption of damp cloth and removing the damp cloth affects production efficiency.
A water-cooled protection mechanism is designed to protect the paint surface of the muffler by installing multiple annular spray heads on the mounting plate, and the flame generated during the welding process is sprayed by water.
It realizes effective protection of the silencer paint surface, reduces dependence on wet cloth, and improves the production efficiency of welding equipment.
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Figure CN222660574U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding equipment, in particular to a water cooling protection mechanism and a muffler welding equipment. Background Art
[0002] With the increasing popularity of air conditioners, users are paying more and more attention to the noise level. Among them, the pressure pulse caused by the periodic exhaust of the compressor is an important noise source. When the compressor is running, the pressure of the refrigerant in the pipeline system excites the pipeline system at a certain frequency to produce pulsating noise. The pulsating noise caused by pipeline excitation cannot be reduced by damping and shock reduction. It can only be eliminated or weakened by optimizing the design of the pipeline system or selecting a suitable muffler. Therefore, the welding quality of the muffler is particularly important.
[0003] In the prior art, when welding the muffler, it is necessary to wrap the muffler coating area with a wet cloth to protect the paint surface on the muffler from being affected by the high temperature of welding. However, the wet cloth wrapping work consumes a large amount of wet cloth, and the wet cloth needs to be removed after welding is completed, which has a great impact on the production efficiency of the product. Utility Model Content
[0004] The utility model aims to solve the problems existing in the background technology and proposes a water cooling protection mechanism and a muffler welding device.
[0005] On the one hand, the utility model proposes a water cooling protection mechanism, comprising:
[0006] A mounting plate a, a mounting plate c and two support rods, wherein the mounting plate a and the mounting plate c are connected between the two support rods, and the mounting plate c is arranged above the mounting plate a; a plurality of three-jaw chucks a are arranged side by side on the mounting plate a, and a plurality of round holes a are opened on the mounting plate a; a plurality of three-jaw chucks b are arranged side by side on the mounting plate c, and a plurality of round holes c are opened on the mounting plate c;
[0007] A plurality of annular nozzles, wherein the plurality of annular nozzles are respectively installed on the inner sides of the plurality of circular holes a;
[0008] A water delivery device mounted on the mounting plate a for supplying water to the plurality of annular sprinklers;
[0009] Bottom trough, two support rods are respectively installed at two ends of the bottom trough.
[0010] Preferably, the water delivery device includes a water distributor, a water inlet pipe and multiple water distributors. The water distributor is installed on a mounting plate a, the input end of the water distributor is connected to the water inlet pipe, the multiple water distributors are all connected to the output end of the water distributor, and the other ends of the multiple water distributors are respectively connected to multiple annular nozzles.
[0011] On the other hand, the utility model also proposes a muffler welding device with the above-mentioned water-cooling protection mechanism, which also includes a mounting plate b, multiple swivels and multiple welding devices. The mounting plate b is installed between two support rods, and the mounting plate b is located between the mounting plate a and the mounting plate c. The multiple swivels are rotatably installed on the mounting plate b. The mounting plate b is provided with multiple circular holes b. A power component for driving the multiple swivels to rotate is installed on the mounting plate b. The multiple welding devices are respectively slidably installed on the multiple swivels, and the swivels are installed with limit components for positioning the welding devices.
[0012] Preferably, the power assembly includes a motor, multiple gears and multiple gear rings, the multiple gear rings are respectively installed on the circumference of the multiple rotating rings, the multiple gears and the multiple rotating rings are arranged at intervals from each other, the gears are rotatably installed on the mounting plate b, and the gears are meshed and connected with the two gear rings on both sides of them, the motor is installed on the mounting plate b and its output shaft is connected to the rotating shaft of any gear.
[0013] Preferably, the limiting assembly includes a U-shaped clamping piece and an elastic assembly, the U-shaped clamping piece is pressed on the outer periphery of the welding device, the U-shaped clamping piece is connected to a pull rod, the U-shaped clamping piece is connected to a connecting slider, the elastic assembly includes a guide rod, a limiting block and a spring, the guide rod is vertically arranged on the swivel, the connecting slider is slidably arranged on the guide rod, the limiting block is arranged on the top end of the guide rod, and the spring sleeve is installed on the guide rod.
[0014] Preferably, the multiple rotating rings, the multiple circular holes b, the multiple three-jaw chucks a, the multiple circular holes a, the multiple circular holes c and the multiple three-jaw chucks b all correspond vertically one to one.
[0015] Compared with the prior art, the utility model has the following beneficial technical effects:
[0016] 1. By setting a plurality of three-jaw chucks a and a plurality of three-jaw chucks b, it is possible to fix silencers of different diameters, and multiple silencers can be fixed at the same time, thereby improving the working efficiency.
[0017] 2. The flame generated during welding can be isolated by spraying water, so as to protect the paint surface. There is no need to wrap the muffler with a wet cloth, which saves operation time. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the structure of the utility model.
[0019] Figure 2 It is an exploded view of the local structure of the utility model.
[0020] Figure 3 for Figure 2 Schematic diagram of the local enlarged structure at A.
[0021] Figure numerals: 1. bottom groove; 2. mounting plate a; 201. round hole a; 3. mounting plate b; 301. round hole b; 4. mounting plate c; 401. round hole c; 5. support rod; 6. water distributor; 61. water inlet pipe; 62. water distribution pipe; 7. three-jaw chuck a; 8. three-jaw chuck b; 9. motor; 10. annular nozzle; 11. swivel; 12. gear ring; 13. gear; 14. welding device; 15. U-shaped clamp; 16. guide rod; 17. limit block; 18. spring; 19. connecting slider; 20. pull rod. DETAILED DESCRIPTION
[0022] Embodiment 1
[0023] like Figure 1 and Figure 2 As shown, a water cooling protection mechanism proposed in this embodiment includes a bottom groove 1, a mounting plate a2, a mounting plate c4, a water delivery device, two support rods 5 and a plurality of annular nozzles 10; the mounting plate a2 and the mounting plate c4 are connected between the two support rods 5, the two support rods 5 are respectively mounted at the two ends of the bottom groove 1, and the mounting plate c4 is arranged above the mounting plate a2; a plurality of three-jaw chucks a7 are arranged side by side on the mounting plate a2, and a plurality of round holes a201 are opened on the mounting plate a2; a plurality of three-jaw chucks b8 are arranged side by side on the mounting plate c4 A plurality of circular holes c401 are provided on the mounting plate c4; a plurality of annular nozzles 10 are respectively mounted on the inner sides of the plurality of circular holes a201; a water delivery device is mounted on the mounting plate a2 for supplying water to the plurality of annular nozzles 10, the water delivery device comprises a water distributor 6, a water inlet pipe 61 and a plurality of water distributors 62, the water distributor 6 is mounted on the mounting plate a2, an input end of the water distributor 6 is connected to the water inlet pipe 61, a plurality of water distributors 62 are all connected to an output end of the water distributor 6, and the other ends of the plurality of water distributors 62 are respectively connected to the plurality of annular nozzles 10.
[0024] When welding the silencer, the two sections of the silencer are fixed respectively. First, one section of the silencer is passed through the circular hole a201, and then the one section of the silencer is fixed by the three-jaw chuck a7. Then, the other section of the silencer is passed through the circular hole c401, and the other section of the silencer is fixed by the three-jaw chuck b8. Before welding, the water inlet pipe 61 is connected to the output end of the water pump or the tap, and the external water source enters the interior of the water distributor 6, and finally enters into multiple annular nozzles 10 through multiple water distribution pipes 62. The water inside the annular nozzle 10 is sprayed onto the surface of the silencer, so that the flames during welding can be isolated, thereby protecting the paint surface on the surface of the silencer. In summary, the utility model can realize the fixing of silencers of different diameters, and can fix multiple silencers at the same time, thereby improving its working efficiency. The flames generated during welding can be isolated by spraying water, thereby protecting the paint surface.
[0025] Embodiment 2
[0026] like Figure 1-Figure 3 As shown, a muffler welding device proposed in this embodiment includes the water-cooling protection mechanism of the first embodiment, and also includes a mounting plate b3, a plurality of swivels 11 and a plurality of welding devices 14. The mounting plate b3 is installed between the two support rods 5, and the mounting plate b3 is located between the mounting plate a2 and the mounting plate c4. The plurality of swivels 11 are rotatably installed on the mounting plate b3. The mounting plate b3 is provided with a plurality of circular holes b301. The plurality of swivels 11, the plurality of circular holes b301, the plurality of three-jaw chucks a7, the plurality of circular holes a201, the plurality of circular holes c401 and the plurality of three-jaw chucks b8 are all vertically corresponding one by one. A power assembly for driving the plurality of swivels 11 to rotate is installed on the mounting plate b3. The power assembly includes a motor 9, a plurality of gears 13 and a plurality of gear rings 12. The plurality of gear rings 12 are respectively installed on the periphery of the plurality of swivels 11. The plurality of gears 13 and the plurality of swivels 11 are mutually connected. The gear 13 is rotatably mounted on the mounting plate b3, and the gear 13 is meshed with the two gear rings 12 on both sides thereof, the motor 9 is mounted on the mounting plate b3 and its output shaft is connected to the rotating shaft of any gear 13, a plurality of welding devices 14 are slidably mounted on a plurality of swivels 11 respectively, a limiting assembly for positioning the welding device 14 is mounted on the swivel 11, the limiting assembly comprises a U-shaped clamp 15 and an elastic assembly, the U-shaped clamp 15 is pressed on the outer periphery of the welding device 14, a pull rod 20 is connected to the U-shaped clamp 15, a connecting slider 19 is connected to the U-shaped clamp 15, the elastic assembly comprises a guide rod 16, a limiting block 17 and a spring 18, the guide rod 16 is vertically arranged on the swivel 11, the connecting slider 19 is slidably arranged on the guide rod 16, the limiting block 17 is arranged on the top end of the guide rod 16, and the spring 18 is sleeved and installed on the guide rod 16.
[0027] Pull the U-shaped clamp 15 upward to contact the limiting work of the welding device 14, move the welding device 14 so that its welding head contacts the surface of the muffler, and then release the U-shaped clamp 15. Under the elastic force of the spring 18, the U-shaped clamp 15 is pressed against the welding device 14; then start the motor 9 to work, and with the cooperation of the multiple gear rings 12 and the multiple gears 13, the multiple swivels 11 are driven to rotate, and the rotation of the swivels 11 drives the welding device 14 to rotate, thereby realizing the complete welding work of the muffler.
[0028] The implementation modes of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited thereto, and various changes can be made within the knowledge scope of technicians in the relevant technical field without departing from the purpose of the present invention.
Claims
1. A water cooling protection mechanism, characterized in that: include: A mounting plate a (2), a mounting plate c (4) and two support rods (5), wherein the mounting plate a (2) and the mounting plate c (4) are connected between the two support rods (5), and the mounting plate c (4) is arranged above the mounting plate a (2); a plurality of three-jaw chucks a (7) are arranged side by side on the mounting plate a (2), and a plurality of circular holes a (201) are provided on the mounting plate a (2); a plurality of three-jaw chucks b (8) are arranged side by side on the mounting plate c (4), and a plurality of circular holes c (401) are provided on the mounting plate c (4); A plurality of annular nozzles (10), wherein the plurality of annular nozzles (10) are respectively installed on the inner sides of the plurality of circular holes a (201); A water delivery device mounted on the mounting plate a (2) and used for supplying water to a plurality of annular sprinklers (10); A bottom groove (1), two support rods (5) are respectively installed at two ends of the bottom groove (1).
2. A water cooling protection mechanism according to claim 1, characterized in that: The water delivery device comprises a water distributor (6), a water inlet pipe (61) and a plurality of water distributor pipes (62); the water distributor (6) is mounted on a mounting plate a (2); an input end of the water distributor (6) is connected to the water inlet pipe (61); the plurality of water distributor pipes (62) are all connected to an output end of the water distributor (6); and the other ends of the plurality of water distributor pipes (62) are respectively connected to a plurality of annular nozzles (10).
3. A muffler welding device, characterized in that: The invention comprises a water-cooling protection mechanism as described in any one of claims 1 to 2, and further comprises a mounting plate b (3), a plurality of swivels (11) and a plurality of welding devices (14), wherein the mounting plate b (3) is mounted between two support rods (5), and the mounting plate b (3) is located between the mounting plate a (2) and the mounting plate c (4), the plurality of swivels (11) are rotatably mounted on the mounting plate b (3), a plurality of circular holes b (301) are provided on the mounting plate b (3), a power assembly for driving the plurality of swivels (11) to rotate is installed on the mounting plate b (3), the plurality of welding devices (14) are respectively slidably mounted on the plurality of swivels (11), and a limit assembly for positioning the welding devices (14) is installed on the swivels (11).
4. A muffler welding device according to claim 3, characterized in that: The power assembly comprises a motor (9), a plurality of gears (13) and a plurality of gear rings (12). The plurality of gear rings (12) are respectively mounted on the peripheries of the plurality of rotating rings (11). The plurality of gears (13) and the plurality of rotating rings (11) are arranged at intervals from each other. The gear (13) is rotatably mounted on a mounting plate b (3), and the gear (13) is meshedly connected with two gear rings (12) on both sides thereof. The motor (9) is mounted on the mounting plate b (3), and its output shaft is connected with the rotating shaft of any gear (13).
5. The muffler welding equipment according to claim 3, characterized in that: The limiting component comprises a U-shaped clamping member (15) and an elastic component. The U-shaped clamping member (15) is pressed on the outer periphery of the welding device (14). The U-shaped clamping member (15) is connected to a pull rod (20). The U-shaped clamping member (15) is connected to a connecting slider (19). The elastic component comprises a guide rod (16), a limiting block (17) and a spring (18). The guide rod (16) is vertically arranged on the rotating ring (11). The connecting slider (19) is slidably arranged on the guide rod (16). The limiting block (17) is arranged on the top end of the guide rod (16). The spring (18) is sleeved and installed on the guide rod (16).
6. A muffler welding device according to claim 3, characterized in that: The plurality of rotating rings (11), the plurality of circular holes b (301), the plurality of three-jaw chucks a (7), the plurality of circular holes a (201), the plurality of circular holes c (401) and the plurality of three-jaw chucks b (8) are all vertically corresponding one by one.