Bathroom valve fusion welding tool

Abstract

The utility model discloses a bathroom valve melt welding tool which comprises a working table, a turnover mechanism, a clamping mechanism and a lifting mechanism, the turnover mechanism is arranged on the top face of the working table, the clamping mechanism is arranged inside the turnover mechanism, the lifting mechanism is arranged on the surface of the working table, and the lifting mechanism is arranged on the top face of the working table. The motor is arranged to drive the fluted disc to rotate, then the gear ring connected with the fluted disc in a meshed mode is driven to drive the rotating ring to rotate in the fixing sleeve, the limiting columns are symmetrically arranged on the side wall of the rotating ring, the limiting columns are arranged to rotate in the limiting grooves formed in the inner wall above the fixing sleeve, and therefore the rotating direction of the rotating ring is ensured; meanwhile, a clamping air cylinder is arranged on the side wall of the mounting plate, a pressing disc is arranged on the side wall of a clamping jaw arranged in the clamping air cylinder, a plurality of sets of non-slip mats are arranged on the side wall of the pressing disc, the pressing disc is arranged to be rotatable so that the valve in the irregular shape can be clamped conveniently, and the non-slip mats are arranged so that the clamping effect of the clamping jaw on the valve can be improved.

Description

Technical Field

[0001] The utility model relates to the technical field of valve fusion welding, in particular to a sanitary valve fusion welding tool. Background Art

[0002] A valve is a device used to control the flow of gases, liquids, gases or liquids containing solid powders in various pipes and equipment. A bathroom valve is a control valve used to control the flow of water in and out of the bathroom.

[0003] Manual welding is generally used in the valve welding process, usually directly on the workbench. Since the valve cannot be effectively fixed, workers need to manually flip the valve repeatedly for welding, which is time-consuming and labor-intensive. Therefore, manual welding efficiency is low, so a bathroom valve welding tool is needed. Utility Model Content

[0004] The purpose of the utility model is to provide a sanitary valve welding tool, which drives the toothed disc to rotate by setting a motor, and then drives the gear ring meshing with the toothed disc to drive the rotating circle to rotate inside the fixed sleeve, and further drives the valve body clamped by the clamping claws inside the clamping cylinder to rotate, so that workers can flip the valve for welding, reduce the workers' manual repeated flipping of the valve, increase the efficiency of valve welding, and solve the problems raised in the above-mentioned background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A sanitary valve welding tool, comprising a workbench, a turning mechanism, a clamping mechanism and a lifting mechanism, wherein the turning mechanism is arranged on the top surface of the workbench, the clamping mechanism is arranged inside the turning mechanism, and the lifting mechanism is arranged on the surface of the workbench;

[0007] The flipping mechanism includes a driving assembly and a rotating circle, a side wall at one end of the rotating circle is provided with a gear ring, the gear ring is meshingly connected to the driving assembly, limiting columns are symmetrically provided on the outer wall of the rotating circle, a fixing sleeve is fixedly installed on the surface of the workbench, a limiting groove is provided in the middle of the inner wall above the fixing sleeve, the limiting column is slidably connected to the inner wall of the limiting groove, a mounting plate is provided on the inner wall of the rotating circle, and the clamping mechanism is provided on the side wall of the mounting plate.

[0008] Preferably, the driving assembly includes a motor and a gear disk, the output shaft of the motor is key-connected to the gear disk, the side wall of the gear disk is meshingly connected to the gear ring, the motor is fixedly mounted on the top surface of the raising platform, and the raising platform is arranged on the surface of the workbench.

[0009] Preferably, the clamping mechanism comprises a clamping cylinder, the clamping cylinder is mounted on the side wall of the mounting plate, a clamping claw is arranged inside the clamping cylinder, and a pressure plate is arranged on the side walls opposite to the clamping claw.

[0010] Preferably, the side wall of the pressure plate is provided with a plurality of groups of anti-skid pads, and the pressure plate is configured to be rotatable.

[0011] Preferably, the lifting mechanism includes a lifting platform, which is fixedly mounted on the surface of the workbench, and the top surface of the lifting platform is fixedly mounted on a placement plate, a placement groove is provided in the middle of the surface of the placement plate, and the valve body is placed inside the placement groove.

[0012] Preferably, push rods are provided on opposite side walls of the placement plate, and clamping blocks are provided on the inner rod ends of the push rods.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] The utility model sets a motor to drive the toothed disc to rotate, and then drives the toothed ring meshing with the toothed disc to drive the rotating circle to rotate inside the fixed sleeve, and symmetrically sets limit columns on the side walls of the rotating circle, and sets the limit columns to rotate inside the limit grooves opened on the inner wall above the fixed sleeve to ensure the direction of the rotating circle when rotating, and at the same time sets the clamping cylinder on the side wall of the mounting plate, and sets the pressure plate on the side wall of the clamping claw set inside the clamping cylinder, and sets multiple groups of anti-skid pads on the side wall of the pressure plate, and sets the pressure plate to be rotatable so as to clamp the valve of irregular shape, and sets the anti-skid pad to increase the clamping effect of the clamping claw on the valve. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the structure of the flipping mechanism of the utility model;

[0017] Figure 3 This is a schematic diagram of the split structure of the turning mechanism of the utility model;

[0018] Figure 4 For this utility model Figure 3 Enlarged structural diagram at A in the middle.

[0019] In the figure: 1. workbench; 2. raising platform; 3. motor; 4. gear disc; 5. gear ring; 6. rotating circle; 7. limit column; 8. fixing sleeve; 9. limit groove; 10. mounting plate; 11. clamping cylinder; 12. clamping claw; 13. pressure plate; 14. anti-slip pad; 15. lifting platform; 16. placement plate; 17. placement groove; 18. push rod; 19. clamping block; 20. valve body. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figures 1 to 4 , the utility model provides a technical solution:

[0022] A sanitary valve welding tool comprises a workbench 1, a turning mechanism, a clamping mechanism and a lifting mechanism, wherein the turning mechanism is arranged on the top surface of the workbench 1, the clamping mechanism is arranged inside the turning mechanism, and the lifting mechanism is arranged on the surface of the workbench 1;

[0023] The flipping mechanism includes a driving assembly and a rotating circle 6. A gear ring 5 is provided on the side wall of one end of the rotating circle 6. The gear ring 5 is meshed with the driving assembly. Limiting columns 7 are symmetrically provided on the outer wall of the rotating circle 6. A fixing sleeve 8 is fixedly installed on the surface of the workbench 1. A limiting groove 9 is provided in the middle of the inner wall above the fixing sleeve 8. The limiting column 7 is slidably connected to the inner wall of the limiting groove 9. A mounting plate 10 is provided on the inner wall of the rotating circle 6, and the clamping mechanism is provided on the side wall of the mounting plate 10.

[0024] By symmetrically arranging limit columns 7 on the side walls of the rotating circle 6 and opening a limit groove 9 on the inner wall above the fixed sleeve 8, when the driving component drives the rotating circle 6 to rotate, the limit columns 7 slide inside the limit groove 9 to ensure the stability of the rotating circle 6 during rotation and prevent the rotating circle 6 from falling from the fixed sleeve 8. At the same time, the clamping mechanism is arranged on the side wall of the mounting plate 10 to drive the valve body 20 clamped by the clamping mechanism to rotate so that the workers can fully weld and avoid manual flipping by the workers, thereby increasing the welding efficiency.

[0025] The driving assembly includes a motor 3 and a gear disc 4, the output shaft of the motor 3 is key-connected with the gear disc 4, the side wall of the gear disc 4 is meshingly connected with the gear ring 5, the motor 3 is fixedly installed on the top surface of the elevated platform 2, and the elevated platform 2 is arranged on the surface of the workbench 1, and the motor 3 is key-connected with the gear disc 4 so that the motor 3 can drive the gear disc 4 to rotate, and the gear disc 4 is meshingly connected with the gear ring 5 so that the rotation of the gear disc 4 drives the gear ring 5 to rotate, and the gear ring 5 is fixedly installed with the side wall of the rotating circle 6 so as to drive the rotating circle 6 to rotate, thereby driving the clamping mechanism on the side wall of the internal mounting plate 10 of the rotating circle 6 to rotate, so that workers can weld the clamped valve body 20.

[0026] The clamping mechanism includes a clamping cylinder 11, which is installed on the side wall of the mounting plate 10. A clamping claw 12 is arranged inside the clamping cylinder 11, and a pressure plate 13 is arranged on the side walls opposite to the clamping claw 12. The clamping cylinder 11 is fixedly installed with the side wall of the mounting plate 10, and a clamping claw 12 is arranged inside the clamping cylinder 11, and a pressure plate 13 is arranged on the side walls opposite to the clamping claw 12, so that the valve body 20 on the surface of the lifting assembly can be clamped by the clamping claw 12, and the rotating circle 6 is driven to rotate through the driving assembly, thereby driving the valve body 20 to flip.

[0027] The side wall of the pressure plate 13 is provided with a plurality of anti-skid pads 14, and the pressure plate 13 is configured to be rotatable. By providing a plurality of anti-skid pads 14 on the side wall of the pressure plate 13, the stability of the clamping of the valve body 20 by the clamping jaws 12 is increased. At the same time, the pressure plate 13 is configured to be rotatable so that valves of different shapes can be clamped by the pressure plate 13.

[0028] The lifting mechanism includes a lifting platform 15, which is fixedly installed on the surface of the workbench 1, and the top surface of the lifting platform 15 is fixedly installed on the placement plate 16. A placement groove 17 is provided in the middle of the surface of the placement plate 16, and a valve body 20 is placed inside the placement groove 17. Push rods 18 are provided on the opposite side walls of the placement plate 16, and clamping blocks 19 are provided on the inner rod ends of the push rods 18.

[0029] A lifting platform 15 is installed on the surface of the workbench 1, and the top surface of the lifting platform 15 is fixedly installed with a placement plate 16. A placement groove 17 for placing the valve body 20 is opened in the middle of the surface of the placement plate 16. At the same time, push rods 18 are symmetrically arranged on the opposite side walls of the placement plate 16, and a clamping block 19 is arranged at the inner rod end of the push rod 18, so that the push rod 18 can push the reagent to clamp the valve body 20 placed on the surface of the placement groove 17.

[0030] When the worker uses it, he only needs to place the valve body 20 inside the placement groove 17 on the surface of the placement plate 16, push the clamping block 19 through the push rod 18 to clamp the valve body 20, and the lifting platform 15 will raise the placement plate 16 so that the valve body 20 is placed between the clamping claws 12, and after starting the clamping cylinder 11 so that the clamping claws 12 inside the clamping cylinder 11 clamp the valve body 20, the inner rod of the push rod 18 contracts inward to make the clamping block 19 release the valve body 20, and the lifting platform 15 drives the placement plate 16 to descend. The worker holds the welding machine to weld the valve body 20 clamped by the clamping claws 12, starts the motor 3 to drive the gear plate 4 to rotate, and then drives the rotating circle 6 to rotate, so as to drive the valve body 20 to rotate, thereby reducing the manual flipping of the valve body 20 by the workers and increasing the welding efficiency.

[0031] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations of the present invention. Ordinary technicians in this field can change, modify, replace and modify the above embodiments within the scope of the present invention.

Claims

1. A sanitary valve welding tool, comprising a workbench (1), a turning mechanism, a clamping mechanism and a lifting mechanism, characterized in that: The turning mechanism is arranged on the top surface of the workbench (1), the clamping mechanism is arranged inside the turning mechanism, and the lifting mechanism is arranged on the surface of the workbench (1); The turning mechanism comprises a driving assembly and a rotating circle (6); a gear ring (5) is arranged on a side wall at one end of the rotating circle (6); the gear ring (5) is meshingly connected with the driving assembly; limiting columns (7) are symmetrically arranged on the outer side wall of the rotating circle (6); a fixing sleeve (8) is fixedly mounted on the surface of the workbench (1); a limiting groove (9) is arranged in the middle of the inner wall above the fixing sleeve (8); the limiting column (7) is slidably connected with the inner wall of the limiting groove (9); a mounting plate (10) is arranged on the inner wall of the rotating circle (6); and the clamping mechanism is arranged on the side wall of the mounting plate (10).

2. A sanitary valve welding tool according to claim 1, characterized in that: The drive assembly comprises a motor (3) and a toothed disc (4), the output shaft of the motor (3) being key-connected to the toothed disc (4), the side wall of the toothed disc (4) being meshingly connected to a gear ring (5), the motor (3) being fixedly mounted on the top surface of the elevated platform (2), and the elevated platform (2) being arranged on the surface of the workbench (1).

3. A sanitary valve welding tool according to claim 2, characterized in that: The clamping mechanism comprises a clamping cylinder (11), the clamping cylinder (11) being mounted on a side wall of a mounting plate (10), a clamping claw (12) being arranged inside the clamping cylinder (11), and a pressure plate (13) being arranged on the side walls opposite to the clamping claw (12).

4. A sanitary valve fusion welding tool according to claim 3, characterized in that: The side wall of the pressure plate (13) is provided with a plurality of groups of anti-slip pads (14), and the pressure plate (13) is configured to be rotatable.

5. A sanitary valve fusion welding tool according to claim 4, characterized in that: The lifting mechanism comprises a lifting platform (15), the lifting platform (15) is fixedly mounted on the surface of the workbench (1), the top surface of the lifting platform (15) is fixedly mounted on a placement plate (16), a placement groove (17) is provided in the middle of the surface of the placement plate (16), and a valve body (20) is placed inside the placement groove (17).

6. A sanitary valve fusion welding tool according to claim 5, characterized in that: Push rods (18) are provided on opposite side walls of the placement plate (16), and clamping blocks (19) are provided on inner rod ends of the push rods (18).

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