Drilling, assembling and riveting integrated electrolytic furnace anode assembling device

Abstract

The utility model discloses a drilling, assembling and riveting integrated electrolytic furnace anode assembling device which comprises a machine frame, a conveying assembly used for clamping and conveying anode graphite blocks is arranged on the machine frame, and a drilling station used for drilling, a riveting station used for riveting and a riveting station used for riveting are sequentially arranged in the conveying direction of the anode graphite blocks. The transfer station is used for placing an anode current-conducting plate and a pin on the anode graphite block, and the riveting station is used for riveting the anode current-conducting plate; the conveying assembly comprises a clamping module for bearing and fixing the anode graphite block and a linear module for driving the clamping module to move; a drilling module for drilling and a lifting module for driving the drilling module to move up and down are arranged on the drilling station; and the riveting station is provided with a riveting module for riveting the anode current-conducting plate and a moving module for driving the riveting module to move up and down.

Description

Technical Field

[0001] The utility model relates to the technical field of automation equipment, in particular to an electrolytic furnace anode assembly device that is integrated with drilling, assembling and riveting. Background Art

[0002] An electrolytic furnace is a device that converts electrical energy into chemical energy. Its working principle is based on the electrolysis phenomenon. In an electrolytic furnace, an electric current passes through an electrolyte solution or a molten electrolyte to cause an oxidation-reduction reaction of ions in the solution or molten electrolyte.

[0003] In the existing electrolytic furnace anode assembly process, it is generally processed manually, and a pistol drill is needed to drill three holes in the anode graphite sheet in sequence according to the drilling template, and then the slag is manually removed. Then the anode conductive iron plate and pins are installed, and the pins are hammered in sequence with a hand hammer. Since they are not hammered in at one time, when one of the pins is manually struck, the other side will rebound, causing a gap on the riveted surface. In addition, there are the following disadvantages: 1. Poor drilling position accuracy; 2. Inconsistent drilling depth; 3. Poor riveting fit; 4. High operation intensity; 5. Safety hazards. Utility Model Content

[0004] In order to solve the technical problems existing in the background technology, the utility model proposes an electrolytic furnace anode assembly device which is integrated with drilling, assembling and riveting.

[0005] The technical solution adopted by the utility model to solve its technical problems is as follows:

[0006] A drilling, assembling and riveting integrated electrolytic furnace anode assembly device, comprising a frame, a conveying assembly for clamping and conveying an anode graphite block is provided on the frame, and a drilling station for drilling holes, a transfer station for placing an anode conductive plate and a pin on the anode graphite block, and a riveting station for riveting the anode conductive plate are sequentially arranged along the conveying direction of the positive graphite block;

[0007] A conveying assembly, comprising a clamping module for carrying and fixing the anode graphite block, and a linear module for driving the clamping module to move;

[0008] A drilling station, wherein the drilling station is provided with a drilling module for drilling holes, and a lifting module for driving the drilling module to move up and down;

[0009] The riveting station is provided with a riveting module for riveting the anode conductive plate, and a moving module for driving the riveting module to move up and down.

[0010] Preferably, the drilling module includes a driving unit connected to the action end of the lifting module, and a plurality of drill bits arranged on the action end of the driving unit. Through the above improvements, the driving unit can synchronize multiple driving rotations to drill holes on the top of the positive graphite block, which can ensure the depth and speed of the drilling, and has better quality than manual drilling.

[0011] Preferably, the riveting module includes a mounting frame connected to the action end of the mobile module, a riveting plate installed at the bottom of the mounting frame, and a positioning column movably arranged on the riveting plate, wherein the positioning column partially extends out of the riveting plate, and an elastic element is sleeved on the positioning column, and a blocking convex portion is formed on the peripheral side of the positioning column, and one end of the elastic element abuts against the blocking convex portion, and the other end abuts against the mounting frame, so that the positioning column always has a downward movement tendency. Through the above improvements, when the mobile module drives the mounting frame to descend, the mounting frame will drive the riveting plate to descend, and the positioning column on the riveting plate will first abut against the anode conductive plate to press it, and as the mounting frame continues to descend, the positioning column will move upward until the riveting plate rivets the rivet, so that the anode conductive plate is riveted to the anode graphite block, thereby realizing the synchronous riveting of multiple rivets and improving the riveting effect.

[0012] Preferably, the linear module comprises a slider structure and a rack arranged on the frame, a connecting plate arranged on the slider structure, and a driving motor arranged on the connecting plate, wherein the output end of the driving motor is provided with a driving gear, the driving gear meshes with the rack, and the clamping module is arranged on the connecting plate. Through the above improvements, the driving motor drives the driving gear to rotate, so that the driving gear moves on the rack, thereby driving the entire connecting plate to move on the slider structure, thereby driving the entire clamping module to move.

[0013] Preferably, the clamping module comprises a mounting plate connected to the connecting plate, a clamping portion for clamping and fixing the male graphite block, and a supporting portion for supporting the anode conductive plate, and the clamping portion and the supporting portion are arranged on the mounting plate. Through the above improvements, the clamping portion can be used to clamp and fix the male graphite block, and the supporting portion can be used to place the anode conductive plate, thereby ensuring the relative position of the male graphite block and the anode conductive plate during transportation, thereby improving the quality of drilling and riveting.

[0014] Preferably, the clamping part includes a clamping sheet group for clamping the anode graphite block, and a driving unit for driving the clamping sheet group to move. Through the above improvement, the driving unit can drive the clamping sheet group to move, so that the clamping sheet group clamps the anode graphite block from both sides, so that it is stably fixed on the mounting plate, ensuring the stability of the anode graphite block during drilling and riveting.

[0015] Preferably, a load-bearing cylinder is provided at the bottom of the clamping module, the action end of the load-bearing cylinder is connected to the linear module, a plurality of support columns are provided at the bottom of the clamping module, and a load-bearing block for abutting the support column is provided on the frame. Through the above improvements, when drilling or riveting is required, the action end of the load-bearing cylinder contracts, causing the support column to descend and abut against the load-bearing block of the frame, so that the entire frame is under pressure and the linear module is prevented from being damaged.

[0016] Preferably, the driving part is provided with a cleaning rack, the cleaning rack is provided with an air blow pipe, and the air blow pipe is formed with an air outlet, and the air outlet is arranged opposite to the drilling area of ​​the anode graphite block. Through the above improvement, the air outlet of the air blow pipe can automatically blow off the waste chips generated by drilling, thereby better improving the effect of subsequent riveting.

[0017] Preferably, the support portion includes a support plate and a plurality of receiving columns arranged on the support plate, and a verticality detection sensor and a lifting cylinder driving the verticality detection sensor to move up and down are arranged at the bottom of the support plate. Through the above improvements, when the anode conductive plate is placed on the support plate, a plurality of receiving columns are supported at the bottom of the anode conductive plate to keep it in a relative position with the anode graphite block, and the lifting cylinder will drive the verticality detection sensor to rise to measure the verticality between the anode conductive plate and the anode conductive plate, thereby ensuring that the anode conductive plate is placed flatter to ensure the quality of riveting.

[0018] Preferably, a safety grating is provided at the feeding end of the frame. Through the above improvements, the operator is prevented from entering the processing area during the processing, thereby ensuring the safety of the processing.

[0019] Compared with the prior art, the utility model has the following advantages and beneficial effects:

[0020] By placing the anode graphite block on the clamping module, the linear module will carry the anode graphite block through the drilling station, the transfer station, and the riveting station in sequence. When the anode graphite block is in the drilling station, the lifting module will drive the drilling module to descend, and simultaneously drill multiple holes on the top of the anode graphite block. After the drilling is completed, the anode graphite block enters the transfer station under the action of the linear module, and the anode conductive plate can be placed on the anode graphite block at the transfer station, and the pins can be inserted. Finally, the linear module will drive the anode graphite block to move to the riveting station, and the moving module will move the riveting module downward to rivet the anode conductive plate to the anode graphite block, thereby improving the quality of drilling and riveting, and greatly improving the production efficiency, and reducing the labor intensity of employees. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the structure of the anode graphite block of the utility model when it is in the drilling station;

[0022] Figure 2 It is a structural schematic diagram of the anode graphite block of the utility model when it is in the riveting station;

[0023] Figure 3 It is a structural schematic diagram of the conveying assembly of the utility model;

[0024] Figure 4 It is a structural schematic diagram of the drilling station of the utility model;

[0025] Figure 5 This is a structural schematic diagram of the riveting station of the utility model;

[0026] Figure 6 It is a structural schematic diagram of the front side of the clamping module of the utility model;

[0027] Figure 7 It is a structural schematic diagram of the back side of the clamping module of the utility model;

[0028] Figure 8 It is a structural schematic diagram of the bottom of the clamping module of the utility model;

[0029] In the figure: 1, frame; 2, conveying assembly; 3, drilling station; 4, transfer station; 5, riveting station; 6, anode graphite block; 7, anode conductive plate; 201, clamping module; 202, linear module; 203, slider structure; 204, rack; 205, connecting plate; 206, driving motor; 207, driving gear; 208, mounting plate; 209, clamping part; 210, supporting part; 211, clamping plate group; 212, driving unit; 213, load-bearing cylinder; 214, supporting column; 215, load-bearing block; 216, supporting plate; 217, receiving column; 218, verticality detection sensor; 219, lifting cylinder; 301, drilling module; 302, lifting module; 303, driving unit; 304, drill bit; 305, cleaning rack; 306, air blow pipe; 307, air outlet; 401, safety grating; 501, riveting module; 502, moving module; 503, mounting rack; 504, riveting plate; 505, positioning column; 506, elastic element; 507, blocking convex part; DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0031] It should be understood that although the terms upper, middle, lower, top, end, etc. appear in this article to describe various elements, these elements are not limited by these terms. These terms are only used to distinguish elements from each other for easy understanding, and are not used to define any direction or order limitation.

[0032] like Figure 1-8 As shown, a drilling, assembling and riveting integrated electrolytic furnace anode assembly device comprises a frame 1, on which a conveying assembly 2 for clamping and conveying an anode graphite block 6 is provided, and drilling stations 3 for drilling holes, a transfer station 4 for placing an anode conductive plate 7 and a pin on the anode graphite block 6, and a riveting station 5 for riveting the anode conductive plate 7 are sequentially arranged along the conveying direction of the positive graphite block.

[0033] Specifically, the conveying assembly 2 includes a clamping module 201 for carrying and fixing the anode graphite block 6 , and a linear module 202 for driving the clamping module 201 to move.

[0034] Among them, the drilling station 3 is provided with a drilling module 301 for drilling, and a lifting module 302 for driving the drilling module 301 to move up and down, and the riveting station 5 is provided with a riveting module 501 for riveting the anode conductive plate 7, and a moving module 502 for driving the riveting module 501 to move up and down.

[0035] During the entire assembly process, the anode graphite block 6 is first placed on the clamping module 201, and the linear module 202 will carry the anode graphite block 6 through the drilling station 3, the transfer station 4, and the riveting station 5 in sequence. When the anode graphite block 6 is in the drilling station 3, the lifting module 302 will drive the drilling module 301 to descend, and simultaneously drill multiple holes on the top of the anode graphite block 6. After the drilling is completed, the anode graphite block 6 enters the transfer station 4 under the action of the linear module 202, and the anode conductive plate 7 can be placed on the anode graphite block 6 manually or by a robot, and a pin can be inserted. Finally, the linear module 202 will drive the anode graphite block 6 to move to the riveting station 5, and the moving module 502 will move the riveting module downward to rivet the anode conductive plate 7 on the anode graphite block 6, thereby improving the quality of drilling and riveting, and greatly improving the production efficiency, and reducing the labor intensity of employees.

[0036] like Figure 3 , Figure 6 , Figure 7 , Figure 8As shown, further explanation of the implementation method of the conveying component 2 in this embodiment, the linear module 202 includes a slider structure 203 and a rack 204 arranged on the frame 1, a connecting plate 205 arranged on the slider structure 203, and a driving motor 206 arranged on the connecting plate 205, and the output end of the driving motor 206 is provided with a driving gear 207, the driving gear 207 is engaged with the rack 204, and the clamping module 201 is arranged on the connecting plate 205.

[0037] During the operation of the linear module 202, the driving motor 206 drives the driving gear 207 to rotate, so that the driving gear 207 moves on the rack 204, thereby driving the entire connecting plate 205 to move on the slider structure 203, thereby driving the entire clamping module 201 to move.

[0038] Specifically, the clamping module 201 includes a mounting plate 208 connected to the connecting plate 205, a clamping portion 209 for clamping and fixing the positive graphite block, and a supporting portion 210 for supporting the anode conductive plate 7, and the clamping portion 209 and the supporting portion 210 are arranged on the mounting plate 208, the clamping portion 209 can be used to clamp and fix the positive graphite block, and the supporting portion 210 can be used to place the anode conductive plate 7, thereby ensuring the relative position of the positive graphite block and the anode conductive plate 7 during transportation, thereby improving the quality of drilling and riveting.

[0039] Furthermore, the clamping portion 209 includes a clamping plate group 211 for clamping the anode graphite block 6, and a driving unit 212 for driving the clamping plate group 211 to move. The driving unit 212 can drive the clamping plate group 211 to move, so that the clamping plate group 211 clamps the anode graphite block 6 from both sides, so that it is stably fixed on the mounting plate 208, thereby ensuring the stability of the anode graphite block 6 during the drilling and riveting process.

[0040] like Figure 7 As shown, in addition, the supporting portion 210 includes a supporting plate 216, and a plurality of receiving columns 217 arranged on the supporting plate 216, and a verticality detection sensor 218 and a lifting cylinder 219 for driving the verticality detection sensor 218 to move up and down are arranged at the bottom of the supporting plate 216. When the anode conductive plate 7 is placed on the supporting plate 216, a plurality of receiving columns 217 are supported at the bottom of the anode conductive plate 7 to maintain a relative position with the anode graphite block 6, and the lifting cylinder 219 will drive the verticality detection sensor 218 to rise to measure the verticality between the anode conductive plate 7 and the anode conductive plate 7, thereby ensuring that the anode conductive plate 7 is placed flatter to ensure the riveting quality.

[0041] like Figure 3 , Figure 7 , Figure 8As shown, in some other embodiments, a load-bearing cylinder 213 is provided on the mounting plate 208 at the bottom of the clamping module 201, and the action end of the load-bearing cylinder 213 is connected to the connecting plate 205 of the linear module 202, and a plurality of support columns 214 are provided at the bottom of the mounting plate 208 at the bottom of the clamping module 201, and the support columns 214 are passed through the connecting plate 205, and a load-bearing block 215 for abutting the support columns 214 is provided on the frame 1.

[0042] When the positive graphite block needs to be moved to the drilling station 3 or the riveting station 5, the actuating end of the load-bearing cylinder 213 contracts, so that the mounting plate 208 drives the entire clamping module 201 to descend, and the support column 214 at the bottom of the mounting plate 208 abuts against the load-bearing block 215 of the frame 1, so that the entire frame 1 bears the pressure from the drilling station 3 or the riveting station 5, thereby preventing the linear module 202 from being damaged.

[0043] like Figure 4 As shown, as a further explanation of the drilling station 3 in this embodiment, the drilling module 301 includes a driving part 303 connected to the action end of the lifting module 302, and a plurality of drill bits 304 arranged on the action end of the driving part 303.

[0044] In addition, in this embodiment, three drill bits 304 are arranged on the driving end, and the three drill bits 304 drill holes on the top of the anode graphite block 6 at the same time, and the driving unit 303 will synchronously drive the three drill bits 304 to work according to the set drilling depth and speed, which can ensure the drilling depth and speed, and has better quality than manual drilling.

[0045] Preferably, a cleaning rack 305 is provided on the driving part 303, and an air blow pipe 306 is provided on the cleaning rack 305, and an air outlet 307 is formed on the air blow pipe 306, and the air outlet 307 is arranged opposite to the drilling area of ​​the anode graphite block 6. The air outlet 307 of the air blow pipe 306 can automatically blow off the waste chips generated by drilling, thereby better improving the effect of subsequent riveting.

[0046] like Figure 5 As shown, further explanation of the implementation method of the riveting station 5 in this embodiment, wherein the riveting module 501 includes a mounting frame 503 connected to the action end of the movable module 502, a riveting plate 504 installed at the bottom of the mounting frame 503, and a positioning column 505 movably arranged on the riveting plate 504, the positioning column 505 partially extends out of the riveting plate 504, and an elastic element 506 is sleeved on the positioning column 505, a blocking protrusion 507 is formed on the peripheral side of the positioning column 505, one end of the elastic element 506 abuts against the blocking protrusion 507, and the other end abuts against the mounting frame 503, so that the positioning column 505 always has a downward movement tendency.

[0047] Specifically, when the movable module 502 drives the mounting frame 503 to move down, the mounting frame 503 will drive the riveting plate 504 to move down, and the positioning column 505 on the riveting plate 504 will first abut against the anode conductive plate 7 to press it. As the mounting frame 503 continues to descend, the positioning column 505 will move upward until the riveting plate 504 rivets the rivets, so that the anode conductive plate 7 is riveted to the anode graphite block 6, thereby realizing the synchronous riveting of multiple rivets and improving the riveting effect.

[0048] like Figure 1 As shown, preferably, a safety grating 401 is provided at the loading end of the frame 1 to prevent the operator from entering the processing area during the processing, thereby ensuring the safety of the processing. In addition, during the process of inserting the anode conductive plate 7 and the pin, the equipment does not move to avoid injuries to employees.

[0049] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed, but such modifications are protected by patent law as long as they are within the scope of the claims of the present invention.

Claims

1. A drilling, assembly and riveting integrated electrolytic furnace anode assembly device, comprising a frame (1), characterized in that: The frame (1) is provided with a conveying assembly (2) for clamping and conveying the anode graphite block (6), and a drilling station (3) for drilling holes, a transfer station (4) for placing an anode conductive plate (7) and a pin on the anode graphite block (6), and a riveting station (5) for riveting the anode conductive plate (7) are sequentially arranged along the conveying direction of the anode graphite block; The conveying assembly (2) comprises a clamping module (201) for carrying and fixing the anode graphite block (6), and a linear module (202) for driving the clamping module (201) to move; A drilling station (3), wherein the drilling station (3) is provided with a drilling module (301) for drilling holes, and a lifting module (302) for driving the drilling module (301) to move up and down; A riveting station (5) is provided with a riveting module (501) for riveting the anode conductive plate (7), and a moving module (502) for driving the riveting module (501) to move up and down.

2. The drilling, assembly and riveting integrated electrolytic furnace anode assembly device according to claim 1, characterized in that: The drilling module (301) comprises a driving part (303) connected to the action end of the lifting module (302), and a plurality of drill bits (304) arranged on the action end of the driving part (303).

3. The drilling, assembly and riveting integrated electrolytic furnace anode assembly device according to claim 1, characterized in that: The riveting module (501) comprises a mounting frame (503) connected to the action end of the moving module (502), a riveting plate (504) mounted at the bottom of the mounting frame (503), and a positioning column (505) movably arranged on the riveting plate (504), wherein the positioning column (505) partially extends out of the riveting plate (504), and an elastic element (506) is sleeved on the positioning column (505), and a blocking protrusion (507) is formed on the peripheral side of the positioning column (505), and one end of the elastic element (506) abuts against the blocking protrusion (507), and the other end abuts against the mounting frame (503), so that the positioning column (505) always has a downward movement tendency.

4. The drilling, assembly and riveting integrated electrolytic furnace anode assembly device according to claim 1, characterized in that: The linear module (202) comprises a slider structure (203) and a rack (204) arranged on a frame (1), a connecting plate (205) arranged on the slider structure (203), and a driving motor (206) arranged on the connecting plate (205); a driving gear (207) is arranged at the output end of the driving motor (206); the driving gear (207) is meshed with the rack (204); and the clamping module (201) is arranged on the connecting plate (205).

5. The drilling, assembly and riveting integrated electrolytic furnace anode assembly device according to claim 4, characterized in that: The clamping module (201) comprises a mounting plate (208) connected to a connecting plate (205), a clamping portion (209) for clamping and fixing a positive graphite block, and a supporting portion (210) for supporting an anode conductive plate (7), wherein the clamping portion (209) and the supporting portion (210) are arranged on the mounting plate (208).

6. The drilling, assembly and riveting integrated electrolytic furnace anode assembly device according to claim 5, characterized in that: The clamping portion (209) comprises a clamping plate group (211) for clamping the anode graphite block (6), and a driving unit (212) for driving the clamping plate group (211) to move.

7. The drilling, assembly and riveting integrated electrolytic furnace anode assembly device according to claim 1, characterized in that: A load-bearing cylinder (213) is arranged at the bottom of the clamping module (201), and the action end of the load-bearing cylinder (213) is connected to the linear module (202). A plurality of support columns (214) are arranged at the bottom of the clamping module (201), and a load-bearing block (215) for abutting against the support column (214) is arranged on the frame (1).

8. The drilling, assembly and riveting integrated electrolytic furnace anode assembly device according to claim 2, characterized in that: The driving part (303) is provided with a cleaning frame (305), the cleaning frame (305) is provided with an air blowing pipe (306), and the air blowing pipe (306) is formed with an air outlet hole (307), and the air outlet hole (307) is arranged opposite to the drilling area of ​​the anode graphite block (6).

9. The drilling, assembly and riveting integrated electrolytic furnace anode assembly device according to claim 5, characterized in that: The support portion (210) includes a support plate (216) and a plurality of receiving columns (217) arranged on the support plate (216), and a verticality detection sensor (218) and a lifting cylinder (219) for driving the verticality detection sensor (218) to move up and down are arranged at the bottom of the support plate (216).

10. The drilling, assembly and riveting integrated electrolytic furnace anode assembly device according to claim 1, characterized in that: A safety grating (401) is provided at the loading end of the frame (1).

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