Aluminum profile machining scrap recovery device
By designing an aluminum profile processing debris recovery device including a frame, inclined slag discharge cylinder, rotor and butterfly filter slag discharge parts, the existing equipment has insufficient collection capacity and poor solid-liquid separation effect when dealing with debris with cutting fluid, achieving efficient debris recovery and solid-liquid separation, reducing part wear.
Patent Information
- Application Number
- CN202420928162.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-04-30
AI Technical Summary
When handling debris with cutting fluid, existing aluminum profile processing equipment lacks collection capacity and poor solid-liquid separation effect, resulting in serious wear of parts.
A debris recycling device for processing aluminum profiles is designed, including a frame, an inclined slag discharge cylinder, a rotating rotor and a butterfly-shaped filter slag discharge piece driven by a wire rope. The device is driven by the rotor and the wire rope to deform the slag discharge member in the slag discharge cylinder, closely matches the side walls, and realizes real-time slag discharge and solid-liquid separation.
It effectively solves the problems of insufficient debris collection capacity with cutting fluid and poor solid-liquid separation effect, reduces parts wear, and achieves more efficient debris recovery and solid-liquid separation.
Smart Images

Figure CN222660956U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum profile processing, in particular to an aluminum profile processing debris recovery device. Background Art
[0002] Most of the existing aluminum chip collection devices are funnel-shaped, and then cooperate with a spiral auger to remove chips. For example, the aluminum chip collection device for an aluminum sawing machine described in patent document CN207494694U, the aluminum chip collection device for aluminum processing described in CN216151674U, and the aluminum chip collection device for aluminum processing described in CN217371560U use the weight of the chips or wind to gather them and then collect them. However, when cutting large aluminum profiles, cutting fluid is usually used for cooling. The cutting fluid and the chips fall down together and are then discharged by the spiral auger. Obviously, the existing equipment cannot adapt to the collection of waste slag with cutting fluid. Even if a spiral auger is used for chip removal, since the auger cannot block the entire slag discharge groove in the cross-sectional direction, a considerable part of the chips will pass between the auger and the side wall of the slag discharge groove, so that the solid-liquid separation is not complete, and even the waste slag is stuck in the gap between the spiral auger and the slag discharge groove, causing the spiral auger to wear seriously or even fail.
[0003] A device for recovering aluminum processing debris is now provided, which can realize that the filter element can block the entire slag discharge channel, the slag discharge element can be deformed to ensure that the side wall of the slag discharge element is closely matched with the side wall of the slag discharge channel, and can realize real-time slag discharge and achieve the purpose of solid-liquid separation. Utility Model Content
[0004] In view of the above situation, in order to overcome the defects of the prior art, the utility model provides an aluminum profile processing debris recovery device, which effectively solves the problems of insufficient collection capacity of debris with coolant generated in the aluminum profile cutting process, poor solid-liquid separation effect, and excessive parts loss in the prior art.
[0005] The technical solution is as follows: it includes a frame, above which is an inclined slag discharge barrel, the slag discharge barrel is higher on the left and lower on the right, and there are mounting plates on the left and right sides of the slag discharge barrel, on which there are rotatable wheels, and the two wheels are driven by a wire rope; with the two wheels as the boundary, the wire rope on the rear side of the wheel is coaxial with the slag discharge barrel; a plurality of slag discharge parts are distributed on the wire rope along its axial direction, and the slag discharge parts are butterfly-shaped parts made of filter screens; the rotation of the two wheels can drive the wire rope and the plurality of slag discharge parts thereon to pass through the slag discharge barrel from the right end to the left end; a vertical feed pipe is fixed on the upper middle side of the slag discharge barrel.
[0006] Furthermore, the left end of the slag discharge barrel is provided with an actively rotating gear ring, and the left side of the slag discharge barrel is provided with a coaxial ring therewith. The ring and the gear ring are fixed together through multiple connecting rods, and hard fibers are provided on the inner wall of the ring. When the gear ring drives the ring to rotate through multiple connecting rods, the hard fibers can clean up the debris on the slag discharge part.
[0007] Furthermore, a plurality of support rods are fixed together between the slag discharge barrel and the frame.
[0008] Furthermore, the outer edge surface of the runner is provided with a plurality of notches which can cooperate with the slag discharge piece.
[0009] Furthermore, a pinion is meshed on the gear ring, a first motor is connected to the pinion, and the first motor is fixed on the slag discharge barrel.
[0010] Furthermore, the right end of the slag discharge tube is in a trumpet shape.
[0011] Furthermore, the left end of the slag discharge tube is in a trumpet shape.
[0012] The utility model has an ingenious structure and can realize that the filter element blocks the entire slag discharge channel. The slag discharge element can be deformed to ensure that the side wall of the slag discharge element is closely matched with the side wall of the slag discharge channel, so that real-time slag discharge can be realized and the purpose of solid-liquid separation is achieved. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a front sectional view of the utility model.
[0014] Figure 2 for Figure 1 A partial enlarged view of point A in the middle.
[0015] Figure 3 for Figure 1 Center B view. DETAILED DESCRIPTION
[0016] The specific implementation of the utility model is further described in detail below with reference to the accompanying drawings.
[0017] Depend on Figures 1 to 3 The utility model comprises a frame 1, above which is an inclined slag discharge barrel 2, the slag discharge barrel 2 being higher on the left and lower on the right, and there are mounting plates 3 on the left and right sides of the slag discharge barrel 2, on which there are rotatable wheels 4, and the two wheels 4 are driven by a wire rope; with the two wheels 4 as the boundary, the wire rope on the rear side of the wheel 4 is coaxial with the slag discharge barrel 2; a plurality of slag discharge parts 5 are distributed on the wire rope along its axial direction, and the slag discharge part 5 is a butterfly-shaped part made of a filter screen; the rotation of the two wheels 4 can drive the wire rope and the plurality of slag discharge parts 5 thereon to pass through the slag discharge barrel 2 from the right end to the left end; a vertical feeding pipe 6 is fixed to the upper middle side of the slag discharge barrel 2.
[0018] In order to realize timely cleaning of small debris attached to the slag discharge part 5, the left end of the slag discharge tube 2 is provided with an actively rotating ring gear 7, and the left side of the slag discharge tube 2 is provided with a coaxial ring 8, the ring 8 and the ring gear 7 are fixed together through a plurality of connecting rods, and hard fibers are arranged on the inner wall of the ring 8. When the ring gear 7 drives the ring 8 to rotate through a plurality of connecting rods, the hard fibers can clean up the debris on the slag discharge part 5.
[0019] A plurality of support rods 9 are fixed together between the slag discharge tube 2 and the frame 1 .
[0020] In order to ensure that the runner 4 can clamp the slag discharge piece 5 , a plurality of notches that can cooperate with the slag discharge piece 5 are arranged on the outer edge surface of the runner 4 .
[0021] The ring gear 7 is meshed with a pinion 10 , the pinion 10 is connected with a first motor 11 , and the first motor 11 is fixed on the slag discharge barrel 2 .
[0022] In order to facilitate the slag discharge piece 5 to enter the slag discharge tube 2, the right end of the slag discharge tube 2 is in a trumpet shape.
[0023] In order to facilitate the debris to fall from the left side of the slag discharge tube 2, the left end of the slag discharge tube 2 is in a trumpet shape.
[0024] It is worth noting that an aluminum slag collection box is placed below the left end of the slag discharge tube 2, and a cooling water collection box is placed below the right end of the slag discharge port; a second motor is connected to one of the wheels 4, and the second motor is fixed on the mounting plate 3.
[0025] When in use, the aluminum chips containing coolant produced by processing enter the slag discharge barrel 2 through the upper end feed pipe 6. At this time, the second motor drives multiple slag discharge parts 5 on the wire rope to rotate simultaneously through the rotating wheel 4, wherein multiple slag discharge parts 5 enter through the right end of the slag discharge barrel 2, and the chips are gathered to the left along the slag discharge barrel 2, and the coolant can fall to the right along the slag discharge barrel 2. Finally, the chips fall into the aluminum slag collection box from the left end of the slag discharge barrel 2, and the coolant is stored in the cooling water collection box. In this process, in order to clean up the aluminum chips on the surface of the slag discharge part 5 in time, the first motor 11 drives the gear ring 7 to rotate through the pinion 10, and the gear ring 7 drives the ring 8 to rotate through the connecting rod, and the ring 8 cleans up the slag discharge part 5 through the hard fiber inside it.
[0026] In this solution, the slag discharge member 5 is butterfly-shaped and made of a filter screen. As shown in the figure, the slag discharge member 5 is elastic. When passing through the slag discharge tube 2, the slag discharge member 5 fits against the side wall of the slag discharge tube 2, and can cover the entire cross-section of the slag discharge tube 2, thereby collecting aluminum chips as thoroughly as possible.
[0027] The utility model has an ingenious structure and can realize that the filter element blocks the entire slag discharge channel. The slag discharge element 5 can be deformed to ensure that the side wall of the slag discharge element 5 is closely matched with the side wall of the slag discharge channel, so that real-time slag discharge can be realized and the purpose of solid-liquid separation can be achieved.
Claims
1. A device for recovering aluminum profile processing debris, characterized in that: The invention comprises a frame (1), a slag discharge barrel (2) is arranged obliquely above the frame (1), the slag discharge barrel (2) is higher on the left and lower on the right, mounting plates (3) are arranged on the left and right sides of the slag discharge barrel (2), rotatable wheels (4) are arranged on the mounting plates (3), and the two wheels (4) are driven by a steel wire rope; the steel wire rope at the rear side of the wheels (4) is coaxial with the slag discharge barrel (2) with the two wheels (4) as the boundary; a plurality of slag discharge parts (5) are distributed on the steel wire rope along the axial direction thereof, and the slag discharge parts (5) are butterfly-shaped parts made of filter screens; the rotation of the two wheels (4) can drive the steel wire rope and the plurality of slag discharge parts (5) thereon to pass through the slag discharge barrel (2) from the right end to the left end; a vertical feed pipe (6) is fixed on the upper middle side of the slag discharge barrel (2).
2. The aluminum profile processing debris recovery device according to claim 1, characterized in that: The left end of the slag discharge barrel (2) is provided with a gear ring (7) that can actively rotate. A circular ring (8) coaxial with the slag discharge barrel (2) is provided on the left side. The circular ring (8) and the gear ring (7) are fixed together via a plurality of connecting rods. Hard fibers are provided on the inner wall of the circular ring (8). When the gear ring (7) drives the circular ring (8) to rotate via the plurality of connecting rods, the hard fibers can clean up the debris on the slag discharge member (5).
3. The aluminum profile processing debris recovery device according to claim 1, characterized in that: A plurality of support rods (9) are fixed together between the slag discharge barrel (2) and the frame (1).
4. The aluminum profile processing debris recovery device according to claim 1, characterized in that: The outer edge surface of the rotating wheel (4) is provided with a plurality of notches which can cooperate with the slag discharge member (5).
5. The aluminum profile processing debris recovery device according to claim 2, characterized in that: The ring gear (7) is meshed with a pinion gear (10), the pinion gear (10) is connected to a first motor (11), and the first motor (11) is fixed on the slag discharge barrel (2).
6. The aluminum profile processing debris recovery device according to claim 1, characterized in that: The right end of the slag discharge tube (2) is in a trumpet shape.
7. The aluminum profile processing debris recovery device according to claim 1, characterized in that: The left end of the slag discharge tube (2) is in a bell-mouth shape.
Citation Information
Patent Citations
Aluminium bits collection device of aluminum product saw material machine
CN207494694U
Aluminum scrap collecting device for aluminum material machining
CN216151674U
Aluminum scrap collecting device for aluminum processing
CN217371560U