Grinding tool core machining device

By designing a closed abrasive die core processing device, combined with circulating cooling and spraying systems, the problems of low processing efficiency, poor working environment and poor temperature control effects are solved, and a more efficient and more accurate processing process is achieved.

CN222660960UActive Publication Date: 2025-03-25QINGDAO LUCHEN IND TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421076598.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-17
Publication Date
2025-03-25
Estimated Expiration
2034-05-17

AI Technical Summary

Technical Problem

In the prior art, the processing efficiency of the abrasive die core is low, the processing working environment is poor, the temperature control effect is poor, and the processing accuracy is low.

Method used

A grinding tool core processing device is designed, including a base, processing assembly, auxiliary assembly and outer housing. The auxiliary components include a circulation cooling tube, a constant temperature plate and a spray head. Through the enclosed design of the outer shell and a circulation cooling system, the enclosed and effective cooling of the processing area is achieved.

Benefits of technology

It improves processing efficiency and accuracy, improves the cleanliness and safety of the working environment, ensures the appropriate temperature in the processing area, and reduces the problems of dust generation and excessive temperature.

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Patent Text Reader

Abstract

The utility model provides a grinding tool mold core machining device which comprises a base, a machining assembly, an auxiliary assembly and an outer shell, the machining assembly is arranged on the base, the outer shell covers the base and the machining assembly, an opening and closing door is formed in the side portion of the outer shell, and the auxiliary assembly comprises a circulating cooling pipe, a constant-temperature plate and a spraying head. The circulating cooling pipe is arranged around the inner wall of the outer shell, the constant-temperature plate is arranged on the outer wall of the outer shell, and the spraying head is arranged on the inner top wall of the outer shell. The outer circulating cooling pipe, the constant-temperature plate and the spraying head lock the temperature through the outer shell, the situation that the temperature of a workpiece and a machining assembly is too high due to too long working time is reduced, the constant-temperature plate can guarantee that the machining assembly is located at the proper machining temperature all the time, the machining integrity is guaranteed, the temperature of a machining area is further reduced, and dust is reduced; and abrasive dust can be washed away easily, and the dual effects of cooling and guaranteeing the tidiness of the working environment are achieved.
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Description

Technical Field

[0001] The present application relates to the technical field of mold equipment, and in particular to a mold core processing device. Background Art

[0002] Precision grinding tools can be used to make products with high precision and small errors. They are made using precision molding technology. The mold material is rigid enough and the dimensional accuracy of the cavity is high. It is a tool used in precision grinding. It is usually made of cemented carbide, ceramics, diamond or other wear-resistant materials. The main function of the grinding core is to play a guiding and supporting role in the grinding tool to ensure the stability and accuracy of the grinding tool during the processing.

[0003] During processing, the mold core is often positioned and polished by grinding balls, grinding rods and other structures. During the grinding process, a lot of dust is often generated, which not only pollutes the working environment, but also affects the health of workers. In addition, due to the high temperature generated during grinding, if the heat cannot be effectively dissipated, the temperature of the mold core and the workpiece will rise, affecting the polishing effect and product quality. Furthermore, due to the low temperature in the north in winter, some materials may become more fragile at low temperatures during processing of some mold cores, which may cause material breakage during the grinding process, affecting the processing accuracy and workpiece integrity.

[0004] Therefore, the prior art needs further improvement and enhancement. Utility Model Content

[0005] The present application provides a mold core processing device to solve the problems in the prior art, such as low mold core processing efficiency, poor processing working environment, poor temperature control effect, low processing accuracy, etc.

[0006] The technical solution adopted in this application is:

[0007] The present application provides a mold core processing device, which includes a base, a processing assembly, an auxiliary assembly and an outer shell. The processing assembly is arranged on the base, the outer shell covers the base and the processing assembly, and an opening and closing door is opened on the side of the outer shell. The auxiliary assembly includes a circulating cooling pipe, a constant temperature plate and a spray head. The circulating cooling pipe is arranged around the inner wall of the outer shell, the constant temperature plate is placed on the outer wall of the outer shell, and the spray head is arranged on the inner top wall of the outer shell.

[0008] As a preferred embodiment of the present application, the mold core processing device also includes a circulating cooling box and a spray box, the circulating cooling box and the spray box are arranged on the edge of the base, and the surface area of ​​the base is larger than the surface area of ​​the circulating cooling box, the spray box and the processing assembly.

[0009] As a preferred embodiment of the present application, the processing component is close to the edge of one side of the base, and the circulating cooling box and the spray box are arranged on the other side. The circulating cooling box and the spray box are in line and are respectively connected to the circulating cooling pipe and the spray head.

[0010] As a preferred embodiment of the present application, the auxiliary component also includes a temperature sensing head, which is arranged on the inner wall of the outer shell, and an operation panel is arranged on the side wall of the base, and the operation panel is connected to the temperature sensing head.

[0011] As a preferred embodiment of the present application, a water collection port is provided on the top wall of the base, and a liquid collecting box is provided inside the base, and the liquid collecting box is connected to the water collection port.

[0012] As a preferred embodiment of the present application, a draw-out opening is provided on the side wall of the base, and the liquid collecting box is arranged at the draw-out opening and is slidably connected to the draw-out opening.

[0013] As a preferred embodiment of the present application, the auxiliary component further includes a fan, which is disposed on the top of the outer shell, and a filter is disposed between the fan and the outer shell.

[0014] As a preferred embodiment of the present application, the filter unit is a bag filter.

[0015] As a preferred embodiment of the present application, a shock-absorbing layer is provided at the bottom of the base, and a plurality of buffer springs are provided inside the shock-absorbing layer.

[0016] Due to the adoption of the above technical solution, the technical effects achieved by this application are:

[0017] 1. The present application provides a mold core processing device. By setting the structure of the outer shell, a closed design of the processing device is realized, which can reduce the debris and dust emitted into the external workshop during the processing process, thereby ensuring the cleanliness and safety of the working environment. The structure of the outer shell can cooperate with structures such as a circulating cooling pipe, a constant temperature plate and a spray head. Not only can the temperature be locked by the outer shell to reduce temperature loss, but the circulating cooling pipe can also cool the processing component area, reduce the excessive temperature of the workpiece and the processing component caused by too long working time, and ensure the accuracy and safety of the processing. The structure of the constant temperature plate can ensure that the processing component is always at an appropriate processing temperature when the working environment is relatively cold, reduce the brittleness, wear or breakage of the mold core of some materials due to too low temperature, and ensure the integrity of the processing. The setting of the spray head can evenly spray coolant, further reduce the temperature of the processing area, reduce dust generation, and help to wash away the grinding chips, achieving the dual effects of cooling and ensuring a clean working environment.

[0018] 2. As a preferred embodiment of the present application, the present application sets a larger base area to ensure that the base can fully bear the processing components and circulating cooling box and other structures, and sets a circulating cooling box and a spray box, which are respectively arranged on both sides of the processing components, which can reduce the impact of the circulating cooling box and the spray box's own temperature on the processing components during processing, and reduce the impact of the vibration generated by the processing components when working on the circulating cooling box and the spray box, and reduce the noise generated by resonance; in addition, by arranging a temperature sensor head inside the outer shell, the internal working environment can be detected in real time to change the temperature of the circulating cooling pipe and the constant temperature plate, thereby maintaining the processing area at a suitable working temperature; the setting of the operation panel can display the temperature and adjust the temperature of the constant temperature plate.

[0019] 3. As a preferred embodiment of the present application, the present application provides a water collection port on the top wall of the base, which can collect and guide the liquid carrying dust when the spray head sprays and rinses the processing area. The liquid collection box can collect the waste water to reduce the residual waste water inside the outer shell; and the pull-out port is provided on the side wall of the base, so that the liquid collection box can be pulled out and the excess waste water collected in the liquid collection box can be dumped to ensure continuous waste water collection.

[0020] 4. As a preferred embodiment of the present application, the present application arranges a fan on the top of the outer shell, so that when the processing component is processing and grinding the mold core, the internal dust can be collected and guided by the fan to reduce the amount of internal dust, and by setting a filter part, the dust can be filtered and collected to reduce the amount of dust discharged from the fan, thereby reducing the impact on the working environment.

[0021] 5. As a preferred embodiment of the present application, the present application reduces the vibration and noise generated by the working components during the processing process by setting a shock-absorbing layer at the bottom of the base, thereby ensuring the stability of the equipment during the processing, and further reducing the shaking generated by the processing components during processing, thereby ensuring the accuracy of the processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present application and do not constitute an improper limitation on the present invention. In the drawings:

[0023] Figure 1 A schematic diagram of the front structure of a mold core processing device provided in the present application;

[0024] Figure 2 A schematic top view of a base of a mold core processing device provided in the present application;

[0025] Figure 3 A schematic diagram of the overall structure of a mold core processing device provided in this application.

[0026] Reference numerals:

[0027] 10 base; 11 water collection port; 12 liquid collection box; 13 pull-out port;

[0028] 20 processing components;

[0029] 30 auxiliary components; 31 circulating cooling pipe; 32 constant temperature plate; 33 spray head; 34 temperature sensing head; 35 operation panel; 36 fan; 37 filter unit;

[0030] 40 outer shell; 41 opening and closing door; 42 circulating cooling box; 43 spray box. DETAILED DESCRIPTION

[0031] In order to more clearly illustrate the overall concept of the present application, a detailed description is given below in an illustrative manner in conjunction with the accompanying drawings.

[0032] In the following description, many specific details are set forth to facilitate a full understanding of the present application. However, the present application may also be implemented in other ways different from those described herein. Therefore, the scope of protection of the present application is not limited to the specific embodiments disclosed below.

[0033] In addition, in the description of the present application, it should be understood that the orientations or positional relationships indicated by the terms "top", "bottom", "inside", "outside", "axial", "radial", "circumferential", etc. are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0034] In this application, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or a communication; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0035] In the present application, unless otherwise clearly specified and limited, a first feature "above" or "below" a second feature may be that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example" or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in an appropriate manner in any one or more embodiments or examples.

[0036] like Figures 1 to 3 As shown, the present application provides a mold core processing device, which includes a base 10, a processing component 20, an auxiliary component 30 and an outer shell 40. The processing component 20 is arranged on the base 10, the outer shell 40 covers the base 10 and the processing component 20, and an opening and closing door 41 is opened from the side of the outer shell 40. The auxiliary component 30 includes a circulating cooling pipe 31, a constant temperature plate 32 and a spray head 33. The circulating cooling pipe 31 is arranged around the inner wall of the outer shell 40, the constant temperature plate 32 is placed on the outer wall of the outer shell 40, and the spray head 33 is arranged on the inner top wall of the outer shell 40.

[0037] Among them, Figure 1 As shown, the base 10 can adopt a square structure, and the surface of the outer shell 40 can adopt a transparent material to facilitate the observation of the internal processing scene. In order to reduce costs and ensure sufficient strength, only the opening and closing door 41 can be set to a transparent material or a transparent observation window can be set on the surface of the outer shell 40; on the front side of the outer shell 40, an opening and closing door 41 can be provided, and the opening and closing door 41 can have a sliding door structure, which is easy to operate and does not occupy a large working space.

[0038] Moreover, for the structure of the processing component 20, there can be a common mold core processing device on the market, such as a precision mold grinding core processing device of Chinese utility model patent CN218488021U, or a precision mold core processing device of CN220533795U, to achieve the processing effect of the mold core.

[0039] Furthermore, the mold core processing device also includes a circulating cooling box 42 and a spray box 43, which are arranged at the edge of the base 10, and the surface area of ​​the base 10 is larger than the surface area of ​​the circulating cooling box 42, the spray box 43 and the processing assembly 20.

[0040] Specifically, the processing assembly 20 is close to the edge of one side of the base 10, and the circulating cooling box 42 and the spray box 43 are arranged on the other side. The circulating cooling box 42 and the spray box 43 are in line and connected to the circulating cooling pipe 31 and the spray head 33 respectively. It can be understood that Figure 2 As shown, the circulating cooling box 42 and the spray box 43 can be arranged behind the processing component 20, and the circulating cooling box 42 and the spray box 43 are in the same line, so that the two can be arranged front and back with the processing component 20. As for the size of the base 10, it should be slightly larger than the processing component 20 and the circulating cooling box 42 and the spray box 43, so as to facilitate the assembly of the outer shell 40 and the assembly and disassembly of the mold core processing inside.

[0041] Furthermore, the present application sets up a circulating cooling box 42 and a spray box 43 to separately assemble coolants for different uses. On the one hand, it can ensure a sufficient amount of coolant storage. On the other hand, due to the different materials being processed, the coolant required for spraying may also need to be changed in time to ensure the reliability of the work.

[0042] Preferably, if Figure 1 As shown, the auxiliary component 30 further includes a temperature sensing head 34 , which is disposed on the inner wall of the outer shell 40 . An operation panel 35 is disposed on the side wall of the base 10 , and the operation panel 35 is connected to the temperature sensing head 34 .

[0043] It should be noted that there can be multiple temperature sensing heads 34, and they are distributed at the four corners of the outer shell 40. The operation panel 35 can be set on the front of the base 10, and the operation panel 35 can be provided with a display screen and operation buttons, which can observe the temperature detected by the temperature sensing head 34 in real time, and the operation buttons can adjust the temperature of the constant temperature plate 32, and can adjust the amount of circulating liquid in the circulating cooling pipe 31 and the spraying amount of the spray head 33 to ensure the intelligence of the equipment. For the constant temperature plate 32, it can adopt the structure of an electric heating plate.

[0044] Of course, a control center should also be provided in the operation panel 35, and the control center can use a single chip microcomputer or a PLC program to transmit and process information, so as to further improve the degree of intelligence.

[0045] As a preferred embodiment of the present application, Figure 2 As shown, a water collection port 11 is formed on the top wall of the base 10 , and a liquid collection box 12 is disposed inside the base 10 , and the liquid collection box 12 is communicated with the water collection port 11 .

[0046] Among them, the setting of the water collection port 11 can be distributed in the peripheral area of ​​the working component, and there can be multiple water collection ports 11. The water collection port 11 can adopt a square structure that is recessed downward to facilitate the collection of water. Furthermore, in order to further improve the liquid collection effect, the area where the working component is set on the base 10 can be provided with a recessed area. The depth of the recess should not be too large and should be slightly larger than the surface area of ​​the bottom of the working component, and the water collection port 11 is provided inside the recessed area to further facilitate the guidance and collection of water.

[0047] Furthermore, if Figure 3 As shown, the side wall of the base 10 is provided with a pull-out opening 13, and the liquid collecting box 12 is arranged at the pull-out opening 13 and is slidably connected to the pull-out opening 13, so as to facilitate replacement and pouring through the pull-out opening 13 after the liquid collecting box 12 receives enough liquid; as for the opening position of the pull-out opening 13, it can be set on the side of the base 10 to reduce the impact on the operation panel 35, and the interior of the liquid collecting box 12 can be provided with a liquid level detection component, which can make a reminder through the operation component when the wastewater is collected to a suitable position to remind the staff to pour out the wastewater.

[0048] In a preferred embodiment, the auxiliary component 30 also includes a fan 36, which is arranged on the top of the outer shell 40. A filter part 37 is arranged between the fan 36 and the outer shell 40, and the filter part 37 is a bag filter. The fan 36 and the bag filter can effectively filter out dust and impurities generated in the processing process to protect the cleanliness of the working environment. At the same time, it also protects the fan 36 from being invaded by dust and extends its service life.

[0049] As a preferred embodiment of the present application, a shock-absorbing layer is provided at the bottom of the base 10, and a plurality of buffer springs are provided inside the shock-absorbing layer. As for the structure of the shock-absorbing layer, resin plates can be provided above and below the shock-absorbing layer to buffer impact and vibration, and a plurality of buffer springs can be provided inside the shock-absorbing layer to further improve the buffering effect. Of course, in order to ensure the supporting effect of the base 10, the outer surface of the shock-absorbing layer should be set to a metal material with sufficient hardness and normal effect to ensure the overall supporting effect.

[0050] Furthermore, in order to further reduce the generated noise, a sound insulation layer may be provided on the outer side wall of the outer shell 40 .

[0051] The various embodiments in this specification are described in a progressive manner, and the same or similar parts between the various embodiments can be referenced to each other, and each embodiment focuses on the differences from other embodiments.

[0052] The above is only an embodiment of the present application and is not intended to limit the present application. For those skilled in the art, the present application may have various changes and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application should be included in the scope of the claims of the present application.

Claims

1. A mold core processing device, characterized in that: The mold core processing device includes a base, a processing component, an auxiliary component and an outer shell, the processing component is arranged on the base, the outer shell covers the base and the processing component, and an opening and closing door is opened from the side of the outer shell, the auxiliary component includes a circulating cooling pipe, a constant temperature plate and a spray head, the circulating cooling pipe is arranged around the inner wall of the outer shell, the constant temperature plate is placed on the outer wall of the outer shell, and the spray head is arranged on the inner top wall of the outer shell.

2. A mold core processing device according to claim 1, characterized in that: The mold core processing device also includes a circulating cooling box and a spray box, wherein the circulating cooling box and the spray box are arranged at the edge of the base, and the surface area of ​​the base is larger than the surface areas of the circulating cooling box, the spray box and the processing assembly.

3. A mold core processing device as claimed in claim 2, characterized in that: The processing assembly is close to the edge of one side of the base, and the circulating cooling box and the spray box are arranged on the other side. The circulating cooling box and the spray box are in a colinear line and are respectively connected to the circulating cooling pipe and the spray head.

4. A mold core processing device as claimed in claim 3, characterized in that: The auxiliary component further comprises a temperature sensing head, which is arranged on the inner wall of the outer shell. The side wall of the base is provided with an operation panel, which is connected to the temperature sensing head.

5. A mold core processing device as claimed in claim 1, characterized in that: A water collection port is provided on the top wall of the base, and a liquid collection box is provided inside the base, and the liquid collection box is communicated with the water collection port.

6. A mold core processing device as claimed in claim 5, characterized in that: The side wall of the base is provided with a draw-out opening, and the liquid collecting box is arranged at the draw-out opening and is slidably connected with the draw-out opening.

7. A mold core processing device as claimed in claim 1, characterized in that: The auxiliary component further comprises a fan, which is arranged on the top of the outer shell, and a filter is arranged between the fan and the outer shell.

8. A mold core processing device as claimed in claim 7, characterized in that: The filter unit is a bag filter.

9. A mold core processing device as claimed in claim 1, characterized in that: A shock-absorbing layer is arranged at the bottom of the base, and a plurality of buffer springs are arranged inside the shock-absorbing layer.

Citation Information

Patent Citations

  • Grinding mold core machining device for precision grinding tool

    CN218488021U

  • Precise grinding tool mold core machining device

    CN220533795U