Assembly manipulator and battery assembly equipment

By designing a robot for battery cell assembly, clamping and extruding the battery cell set with a clamping drive device and a clamping arm, and pushing it directly into the battery box with a downward pressure device, the problems of low assembly efficiency and high cost in the prior art are solved, and efficient and low-cost battery cell assembly is achieved.

CN222661773UActive Publication Date: 2025-03-25JIANGSU ZENIO NEW ENERGY BATTERY TECH CO LTD
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Patent Information

Application Number
CN202421143573.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-23
Publication Date
2025-03-25
Estimated Expiration
2034-05-23

AI Technical Summary

Technical Problem

The existing battery cell assembly method requires at least two robots, and the battery cell set is loaded in steps and the compacting plate is embedded, resulting in low assembly efficiency and high cost.

Method used

An assembly robot is designed, including a clamping drive device, a first clamping arm and a second clamping arm. The clamping arm is driven to clamp and squeeze the electric core set by the clamping drive device. The pressing electric core set is directly pushed into the battery box by using the downward device to avoid embedding the pressing plate.

Benefits of technology

The assembly and arrangement of the battery cell set is completed by a single robot, which improves assembly efficiency and reduces assembly costs without the need to embed a compression plate.

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Abstract

The utility model discloses an assembly manipulator and a battery assembly device, which are used for assembling a battery cell into a battery box, and comprise a clamping driving device, a manipulator assembly and a control device, the first clamping arm and the second clamping arm are oppositely arranged, and the clamping driving device drives the first clamping arm and the second clamping arm to be close to each other so as to clamp and extrude the battery cell group; and the pressing device is arranged between the first clamping arm and the second clamping arm and is used for pushing the extruded battery cell group into a battery box. According to the assembly manipulator and the battery assembly equipment, the assembly efficiency can be further improved, and the assembly cost can be further reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of batteries, in particular to an assembly robot and battery assembly equipment. Background Art

[0002] The current battery cell group includes a plurality of battery cells arranged in an array, and a flexible insulating barrier is provided between two adjacent battery cells; the existing method of placing the battery cell group into the battery box is as follows: a robot grips the battery cell group, thereby transferring the battery cell group into the battery box, and then another robot is required to insert a clamping plate between one side of the battery cell group and the side wall of the battery box, thereby maintaining the close arrangement of the battery cells of the battery cell group in the battery box. The existing assembly method requires at least two robots for assembly, and the battery cell group needs to be loaded and the clamping plate needs to be inserted in steps, resulting in low assembly efficiency and not conducive to saving assembly costs.

[0003] In view of this, it is necessary to design an assembly robot and a battery assembly device to further improve the assembly efficiency and reduce the assembly cost. Utility Model Content

[0004] The purpose of the utility model is to provide an assembly robot and a battery assembly device to further improve assembly efficiency and reduce assembly costs.

[0005] To achieve this purpose, the utility model adopts the following technical solutions:

[0006] An assembly robot, used for assembling battery cells into a battery box, comprising:

[0007] Clamping drive device;

[0008] A first clamping arm and a second clamping arm are arranged opposite to each other, and are driven by the clamping driving device to approach each other so as to clamp and squeeze the battery cell group;

[0009] The pressing device is arranged between the first clamping arm and the second clamping arm, and is used for pushing the squeezed battery cell group into the battery box.

[0010] Optionally, the pressing device includes a pressing plate for pushing the battery cell group and a pressing drive device for driving the pressing plate to move up and down along a set direction, and a driving end of the pressing drive device is fixedly connected to the pressing plate.

[0011] Optionally, at least two flexible buffer strips are spaced apart on the bottom side of the lower pressing plate close to the battery cell group.

[0012] Optionally, a gap is provided between two adjacent flexible buffer strips to avoid the explosion-proof valve or pole of the battery cell group.

[0013] Optionally, the downward pressing driving device comprises a telescopic shaft, and the end of the telescopic shaft is connected to the downward pressing plate;

[0014] The clamping drive device is provided with a through hole for the telescopic shaft to pass through.

[0015] Optionally, the first clamping arm includes a first clamping portion, and the second clamping arm includes a second clamping portion;

[0016] The lower pressing plate has a set length, and the first clamping portion and the second clamping portion approach each other to compress the battery cell group so that the total length of the compressed battery cell group is equal to the set length of the lower pressing plate, and at this time, the first clamping portion and the second clamping portion respectively abut against the two opposite ends of the lower pressing plate.

[0017] Optionally, both the first clamping portion and the second clamping portion are provided with a limiting portion for positioning and stopping the lower pressing plate.

[0018] Optionally, the clamping drive device comprises a drive body and a drive rod;

[0019] The driving body drives the first clamping arm and the second clamping arm to slide toward each other or slide away from each other through the driving rod.

[0020] Optionally, a first clamping surface of the first clamping arm for clamping the battery cell group and a second clamping surface of the second clamping arm for clamping the battery cell group are parallel to each other, and the lower pressing plate is perpendicular to the first clamping surface.

[0021] A battery assembly device comprises an assembly robot as described in any one of the above items.

[0022] Compared with the prior art, the utility model has the following beneficial effects:

[0023] In the utility model, the first clamp arm and the second clamp arm cooperate with each other to clamp and squeeze the cell group, so that the total length of the cell group is less than the preset assembly length, so that the pressing device can directly press the squeezed cell group into the battery box, and each cell in the cell group rebounds and contacts the wall of the battery box without the need to embed a clamping plate. The structure in this embodiment, through structural optimization, can complete the assembly of the cell into the battery box without multiple manipulators, and there is no need to embed a clamping plate, which effectively improves assembly efficiency and reduces assembly costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0025] The structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification so as to facilitate understanding and reading by persons familiar with this technology. They are not used to limit the conditions under which the present invention can be implemented, and therefore have no substantive technical significance. Any structural modification, change in proportion or adjustment of size, without affecting the effects and purposes that can be achieved by the present invention, should still fall within the scope of the technical contents disclosed by the present invention.

[0026] Figure 1 A front view schematic diagram of an assembly robot provided by an embodiment of the utility model;

[0027] Figure 2 A schematic diagram of the three-dimensional structure of an assembly robot provided in an embodiment of the utility model;

[0028] Figure 3 A schematic top view of an assembly robot provided in an embodiment of the utility model;

[0029] Figure 4 Another schematic diagram of the three-dimensional structure of the assembly robot provided by an embodiment of the utility model when viewed from below.

[0030] Illustrations: 1. Clamping drive device; 11. Driving body; 12. Driving rod; 2. First clamping arm; 3. Second clamping arm; 21. First clamping part; 22. Limiting part; 31. Second clamping part; 4. Pressing device; 41. Pressing plate; 42. Flexible buffer strip; 43. Telescopic shaft; 401. Gap. DETAILED DESCRIPTION

[0031] In order to explain in detail the possible application scenarios, technical principles, specific schemes that can be implemented, and the purposes and effects that can be achieved, the following is a detailed description of the specific embodiments listed in conjunction with the accompanying drawings. The embodiments described herein are only used to more clearly illustrate the technical solutions of the present application, and are therefore only used as examples, and cannot be used to limit the scope of protection of the present application.

[0032] Reference to "embodiment" herein means that the specific features, structures or characteristics described in conjunction with the embodiment may be included in at least one embodiment of the present application. The term "embodiment" appearing in various places in the specification does not necessarily refer to the same embodiment, nor does it particularly limit its independence or association with other embodiments. In principle, in the present application, as long as there is no technical contradiction or conflict, the various technical features mentioned in the embodiments can be combined in any way to form a corresponding implementable technical solution.

[0033] Unless otherwise defined, the technical terms used in this document have the same meanings as those generally understood by those skilled in the art to which this application belongs; the use of relevant terms in this document is only for describing specific embodiments and is not intended to limit this application.

[0034] In the description of this application, the term "and / or" is an expression used to describe the logical relationship between objects, indicating that three relationships may exist, for example, A and / or B, which means: A exists, B exists, and A and B exist at the same time. In addition, the character " / " in this article generally indicates that the objects before and after are in an "or" logical relationship.

[0035] In the present application, terms such as “first” and “second” are merely used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship of quantity, priority or sequence between these entities or operations.

[0036] Without further limitations, in this application, the words "include", "comprises", "has" or other similar expressions used in the sentences are intended to cover non-exclusive inclusion. These expressions do not exclude the presence of additional elements in the process, method or product including the elements, so that the process, method or product including a series of elements may include not only those limited elements, but also other elements not explicitly listed, or also include elements inherent to such process, method or product.

[0037] Similar to the understanding in the Examination Guidelines, in this application, expressions such as "greater than", "less than", "exceed" and the like are understood to exclude the number itself; expressions such as "above", "below", "within" and the like are understood to include the number itself. In addition, in the description of the embodiments of this application, "multiple" means more than two (including two), and similar expressions related to "multiple" are also understood in this way, such as "multiple groups", "multiple times", etc., unless otherwise clearly and specifically limited.

[0038] In the description of the embodiments of the present application, space-related expressions used, such as "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "vertical", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicate the orientation or position relationship based on the orientation or position relationship shown in the specific embodiments or drawings, and are only for the convenience of describing the specific embodiments of the present application or facilitating the reader's understanding, and do not indicate or imply that the referred device or component must have a specific position, a specific orientation, or be constructed or operated in a specific orientation, and therefore cannot be understood as a limitation on the embodiments of the present application.

[0039] Unless otherwise expressly specified or limited, in the description of the embodiments of the present application, the terms such as "install", "connect", "connect", "fix", "set", etc. used should be understood in a broad sense. For example, the "connection" can be a fixed connection, a detachable connection, or an integrated setting; it can be a mechanical connection, an electrical connection, or a communication connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. For technicians in the technical field to which the present application belongs, the specific meanings of the above terms in the embodiments of the present application can be understood according to the specific circumstances.

[0040] Embodiment 1

[0041] The embodiment of the utility model provides an assembly robot, which can effectively improve the assembly efficiency of assembling a battery cell group into a battery box and can help reduce the assembly cost.

[0042] Please refer to the attached Figures 1 to 4 The assembly robot is used to assemble the battery cells into the battery box, and includes: a clamping drive device 1; a first clamping arm 2 and a second clamping arm 3 arranged opposite to each other, which are driven towards each other by the clamping drive device 1 to clamp and squeeze the battery cell group; a pressing device 4, which is arranged between the first clamping arm 2 and the second clamping arm 3 and is used to push the squeezed battery cell group into the battery box.

[0043] The existing battery cell group includes a plurality of battery cells arranged in an array, and a flexible insulating barrier is provided between two adjacent battery cells. When the battery cell group is not squeezed, the flexible insulating barrier is in a stretched state, resulting in a slightly larger distance between two adjacent battery cells, so that the entire battery cell group cannot be directly loaded into the battery box. Therefore, in the actual installation process, the first clamping arm 2 and the second clamping arm 3 are driven by the clamping drive device 1 to clamp and squeeze the battery cell group, so that each layer of the flexible insulating barrier in the battery cell group is flattened, thereby compressing the total length of the battery cell group, so that the battery cell group can be directly pressed into the battery box by the pressing device 4. It should be supplemented that after the first clamping arm 2 and the second clamping arm 3 clamp and compress the battery cell group, the clamped battery cell group needs to be transferred to the top of the battery box, and then the pressing device 4 presses the battery cell group into the battery box. It should also be noted that if the total length of the battery cell group is less than the total length of the battery box opening, the battery cell group can be directly pressed into the battery box; or, if the total length of the battery cell group is less than a preset length, the battery cell group can be slowly pressed into the battery box by the pressing device under the action of a guide ramp or other guiding structure.

[0044] It should be particularly noted that the clamping drive device 1 can also drive the first clamping arm 2 and the second clamping arm 3 to move away from each other to loosen the battery cell pack so that the battery pack can better enter the battery box.

[0045] Optionally, the pressing device 4 includes a pressing plate 41 for pressing the battery cell group and a pressing driving device for driving the pressing plate 41 to move up and down along a set direction, and the driving end of the pressing driving device is fixedly connected to the pressing plate 41. The pressing driving device drives the pressing plate 41 to move downward, thereby applying pressure to the battery cell group so that the battery cell group is pressed into the battery box.

[0046] Optionally, at least two flexible buffer strips 42 are arranged at intervals on the bottom side of the lower pressing plate 41 near the battery cell group. The flexible buffer strip 42 is a strip structure made of a flexible material, which mainly has a buffering effect. The lower pressing plate 41 applies pressure to the battery cell group through the flexible buffer strip 42 to avoid crushing the battery cell group or pressing defects such as scratches on the battery cell group.

[0047] Optionally, a gap 401 for avoiding the explosion-proof valve or the pole is provided between two adjacent flexible buffer strips 42. That is, the provision of the flexible buffer strip 42 can also avoid damaging the explosion-proof valve of the battery cell or the pole.

[0048] Optionally, the pressing drive device includes a telescopic shaft 43, and the end of the telescopic shaft 43 is connected to the lower pressing plate 41; the clamping drive device 1 is provided with a through hole for the telescopic shaft 43 to pass through. The telescopic shaft can drive the lower pressing plate 41 to move up and down. The telescopic shaft is extended and retracted from the through hole, and moves with the clamping drive device 1, thereby ensuring that the battery cell group can be accurately pressed down.

[0049] Optionally, the first clamping arm 2 includes a first clamping portion 21, and the second clamping arm 3 includes a second clamping portion 31; the lower pressing plate 41 has a set length, and the first clamping portion 21 and the second clamping portion 31 approach each other to compress the battery cell group, so that the total length of the compressed battery cell group is equal to the set length of the lower pressing plate, and at this time, the first clamping portion 21 and the second clamping portion 31 are respectively abutted against the two opposite ends of the lower pressing plate 41. Specifically, the lower pressing plate 41 is equivalent to a positioning plate constituting a positioning first clamping portion 21 and a second clamping portion 31, so as to effectively avoid applying excessive pressure to the battery cell group and effectively avoid pinching the battery cell group. In addition, the set length is a preset length and can be adjusted according to actual conditions.

[0050] Optionally, the first clamping portion 21 and the second clamping portion 31 are both provided with a stopper 22 for positioning and stopping the lower pressing plate 41. This prevents the lower pressing plate 41 from directly hitting the driving body 11 during the ascending process, thereby reducing the possibility of damage to the driving body 11.

[0051] Optionally, the clamping drive device 1 includes a driving body 11 and a driving rod 12 ; the driving body 11 drives the first clamping arm 2 and the second clamping arm 3 to slide toward each other or slide away from each other through the driving rod 12 .

[0052] Optionally, the first clamping surface of the first clamping arm 2 for clamping the battery cell group and the second clamping surface of the second clamping arm 3 for clamping the battery cell group are parallel to each other, and the lower pressing plate 41 is perpendicular to the first clamping surface. Specifically, the first clamping arm 2 contacts one side of the battery cell group through the first clamping surface, and the second clamping arm 3 contacts the other side of the battery cell group through the second clamping surface, and the first clamping arm 2 and the second clamping arm 3 approach each other, thereby clamping and squeezing the battery cell group.

[0053] Embodiment 2

[0054] This embodiment discloses a battery assembly device, including the assembly robot as described in the first embodiment.

[0055] Assembly robots are used to assemble batteries, which are used to power electrical devices, such as cars, mobile phones, portable devices, laptops, ships, spacecraft, medical equipment, electric toys and power tools, etc.

[0056] Among them, automobiles can be fuel vehicles, gas vehicles or new energy vehicles, and new energy vehicles can be pure electric vehicles, hybrid vehicles or extended-range vehicles, etc.; spacecraft include airplanes, rockets, space shuttles and spacecraft, etc.; medical equipment can be various types of testing equipment; electric toys include fixed or mobile electric toys, such as game consoles, electric car toys, electric ship toys and electric airplane toys, etc.; power tools include metal cutting power tools, grinding power tools, assembly power tools and railway power tools, such as electric drills, electric grinders, electric wrenches, electric screwdrivers, electric hammers, impact drills, concrete vibrators and electric planers, etc.

[0057] Finally, it should be noted that although the above embodiments have been described in the specification and drawings of this application, this does not limit the scope of patent protection of this application. All technical solutions generated by replacing or modifying equivalent structures or equivalent processes based on the essential concept of this application using the contents recorded in the specification and drawings of this application, as well as directly or indirectly implementing the technical solutions of the above embodiments in other related technical fields, are included in the scope of patent protection of this application.

Claims

1. An assembly robot for assembling battery cells into a battery box, characterized in that: include: Clamping drive device (1); A first clamping arm (2) and a second clamping arm (3) are arranged opposite to each other and are driven by the clamping drive device (1) to move towards each other so as to clamp and squeeze the battery cell group; The pressing device (4) is arranged between the first clamping arm (2) and the second clamping arm (3) and is used to push the squeezed battery cell group into the battery box.

2. The assembly robot according to claim 1, characterized in that: The pressing device (4) comprises a pressing plate (41) for pushing the battery cell group and a pressing drive device for driving the pressing plate (41) to move up and down along a set direction, and a driving end of the pressing drive device is fixedly connected to the pressing plate (41).

3. The assembly robot according to claim 2, characterized in that: At least two flexible buffer strips (42) are arranged at intervals on the bottom side of the lower pressing plate (41) close to the battery cell group.

4. The assembly robot according to claim 3, characterized in that: A gap (401) is provided between two adjacent flexible buffer strips (42) to avoid the explosion-proof valve or pole of the battery cell group.

5. The assembly robot according to claim 2, characterized in that: The downward pressing driving device comprises a telescopic shaft (43), and the end of the telescopic shaft (43) is connected to the downward pressing plate (41); The clamping drive device (1) is provided with a through hole for the telescopic shaft (43) to pass through.

6. The assembly robot according to claim 2, characterized in that: The first clamping arm (2) comprises a first clamping portion (21), and the second clamping arm (3) comprises a second clamping portion (31); The lower pressing plate (41) has a set length, and the first clamping portion (21) and the second clamping portion (31) approach each other to compress the battery cell group so that the total length of the compressed battery cell group is equal to the set length of the lower pressing plate (41), and at this time, the first clamping portion (21) and the second clamping portion (31) respectively abut against two opposite ends of the lower pressing plate (41).

7. The assembly robot according to claim 6, characterized in that: The first clamping portion (21) and the second clamping portion (31) are both provided with a limiting portion (22) for positioning and stopping the lower pressing plate (41).

8. The assembly robot according to claim 6, characterized in that: The clamping drive device (1) comprises a drive body (11) and a drive rod (12); The driving body (11) drives the first clamping arm (2) and the second clamping arm (3) to slide towards each other or slide away from each other through the driving rod (12).

9. The assembly robot according to claim 2, characterized in that: A first clamping surface of the first clamping arm (2) for clamping the battery cell group and a second clamping surface of the second clamping arm (3) for clamping the battery cell group are parallel to each other, and the lower pressing plate (41) is perpendicular to the first clamping surface.

10. A battery assembly device, characterized in that: It comprises an assembly robot as claimed in any one of claims 1 to 9.