Automatic environment-friendly composite floor cutting machine

By designing an automated and environmentally friendly composite floor cutting machine, the automatic continuous feeding and cutting of the floor is achieved by using the intermittent mechanism, push mechanism, rotating mechanism and lifting mechanism, which solves the inefficiency and safety problems of traditional cutting methods, and improves production efficiency and operation safety.

CN222661875UActive Publication Date: 2025-03-25DINGMING NEW MATERIAL (CHANGZHOU) CO LTD
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Patent Information

Application Number
CN202421452080.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-24
Publication Date
2025-03-25
Estimated Expiration
2034-06-24

AI Technical Summary

Technical Problem

Traditional laminate floor cutting methods are inefficient, difficult to ensure safety, and require a lot of manual intervention.

Method used

An automated and environmentally friendly composite floor cutting machine is designed, using a batch mechanism, a push mechanism, a rotating mechanism and a lifting mechanism to realize automatic continuous feeding and cutting of the floor.

Benefits of technology

It improves cutting efficiency, reduces manual intervention and operating time, improves overall production efficiency, and ensures operational safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of floor cutting, in particular to an automatic environment-friendly composite floor cutting machine which comprises a working table, a motor is fixedly connected to one side of the working table, a rotating shaft is arranged at the output end of the motor, an intermittent mechanism is connected to one side of the rotating shaft, a pushing mechanism is connected to one side of the intermittent mechanism, and the pushing mechanism is connected to the other side of the rotating shaft. One side of the intermittent mechanism is connected with a rotating mechanism, one side of the rotating mechanism is connected with a transverse rod, the outer side of the transverse rod is fixedly connected with a rolling shaft, a supporting seat is arranged on one side of the workbench, the transverse rod is rotationally connected with the supporting seat, a floor is placed at the top of the workbench, and the floor corresponds to the pushing mechanism. An operation table is arranged on one side of the supporting seat, a lifting mechanism is connected to the inner top of the operation table, a cutter is connected to the bottom of the lifting mechanism, and a groove is formed in the operation table.
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Description

Technical Field

[0001] The utility model relates to the technical field of floor cutting, in particular to an automatic environmentally friendly composite floor cutting machine. Background Art

[0002] With the continuous development of the modern home decoration market, laminate flooring has been favored by more and more consumers due to its environmental protection, durability and beautiful appearance. However, in the production process of laminate flooring, cutting has always been a technical bottleneck. Traditional cutting methods mostly use manual or semi-automatic equipment, which is not only inefficient but also difficult to ensure safety.

[0003] The prior art discloses a wood floor cutting machine with application number: CN201920910281.2, comprising a frame, a cutting groove is provided on the frame, a cutting blade is provided in the cutting groove, the cutting blade is connected to a cutting motor, and the cutting motor is fixed to the lower part of the frame; the left and right sides of the cutting groove are respectively provided with fixed jackets located above the frame, a translation mechanism is provided below the fixed jacket, and a movable clamping piece is provided in the fixed jacket; a pressure wheel is provided at the top of the fixed jacket, a telescopic bracket is provided between the pressure wheel and the top of the fixed jacket, a pressure spring is provided on the telescopic bracket, and a roller is provided on the bottom surface of the fixed jacket; the movable clamping piece comprises an L-shaped plate, a pressure plate is provided above the L-shaped plate, a baffle is provided at the inner end of the L-shaped plate, a T-shaped guide rail is provided on the side wall of the L-shaped plate, and a card slot matching the T-shaped guide rail is provided on the pressure plate; the upper surface of the pressure plate and the lower surface of the L-shaped plate are both provided with an engaging slide groove.

[0004] The existing technology mainly improves the cutting quality, but many processes require manual operation by workers, which makes it difficult to improve efficiency. At the same time, the cutting blades are relatively sharp, and it is difficult to ensure safety when workers operate close to them.

[0005] Therefore, it is necessary to design an automated and continuous environmentally friendly composite floor cutting machine that is practical and continuous. Utility Model Content

[0006] The purpose of the utility model is to provide an automated environmentally friendly composite floor cutting machine to solve the problems raised in the above background technology.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automated environmentally friendly composite floor cutting machine comprises a workbench, one side of the workbench is fixedly connected to a motor, an output end of the motor is provided with a rotating shaft, one side of the rotating shaft is connected to an intermittent mechanism, one side of the intermittent mechanism is connected to a pushing mechanism, one side of the intermittent mechanism is connected to a rotating mechanism, one side of the rotating mechanism is connected to a cross bar, the outer side of the cross bar is fixedly connected to a roller, a support seat is provided on one side of the workbench, the cross bar and the support seat are rotatably connected, a floor is placed on the top of the workbench, the floor corresponds to the pushing mechanism, an operating table is provided on one side of the support seat, the inner top of the operating table is connected to a lifting mechanism, the bottom of the lifting mechanism is connected to a cutting knife, a groove is provided inside the operating table, a first cylinder is fixedly connected inside the groove, a first piston rod is connected to the output end of the first cylinder, and a stopper is fixedly connected to the top of the first piston rod.

[0008] According to the above technical solution, the intermittent mechanism includes a first gear, the first gear is fixedly connected to the rotating shaft, one side of the first gear is meshed with a second gear, the second gear is connected to the pushing mechanism, and the second gear is connected to the rotating mechanism.

[0009] According to the above technical solution, the first gear is an incomplete gear.

[0010] According to the above technical solution, the pushing mechanism includes a round rod, the round rod and the second gear are fixedly connected, the bottom of the workbench is fixedly connected to a support block, the round rod passes through the support block and is rotatably connected to the support block, one side of the round rod is fixedly connected to a special-shaped block, the bottom of the workbench is fixedly connected to a long plate, one side of the long plate is rotatably connected to a rocker, one side of the rocker is rotatably connected to a protrusion, the protrusion corresponds to the special-shaped block, a long groove is opened inside the workbench, a slider is slidably connected inside the long groove, the slider and the rocker are rotatably connected, the top of the slider is fixedly connected to a push block, the push block corresponds to the floor, one side of the rocker is fixedly connected to a spring, and the other side of the spring is fixedly connected to the bottom of the workbench.

[0011] According to the above technical solution, one side of the special-shaped block is circular, and the other side is elliptical.

[0012] According to the above technical solution, the rotating mechanism includes a third gear, the third gear is meshed with the second gear, a block is fixedly connected to the bottom of the workbench, one side of the block is rotatably connected to a short rod, the short rod and the third gear are fixedly connected, one side of the third gear is meshed with the fourth gear, one side of the fourth gear is meshed with the fifth gear, and the fourth gear and the fifth gear are fixedly connected to two cross bars respectively.

[0013] According to the above technical solution, the lifting mechanism includes a second cylinder, the output end of the second cylinder is connected to a second piston rod, and the second piston rod is fixedly connected to the cutter.

[0014] Compared with the prior art, the beneficial effects achieved by the utility model are:

[0015] (1) By setting up an intermittent mechanism and a pushing mechanism, the incomplete gear drive realizes the feeding and stopping of the device. Cutting is performed during the stop, giving the cutting time, and the device proceeds in an orderly manner. The special-shaped blocks are used to realize the automatic pushing of the floor, and the work has a certain continuity, which reduces manual intervention and operation time, thereby improving the overall production efficiency;

[0016] (2) By providing a rotating mechanism, the floor is automatically delivered using two rollers rotating in opposite directions, which cooperates with the pushing mechanism to ensure that the floor can be delivered normally and improve work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0018] Figure 2 It is a partial three-dimensional schematic diagram of the utility model;

[0019] Figure 3 It is a three-dimensional schematic diagram of the pushing mechanism of the utility model;

[0020] Figure 4 It is a three-dimensional schematic diagram of the intermittent mechanism and the rotating mechanism of the utility model;

[0021] Figure 5 It is a partial three-dimensional schematic diagram of the utility model;

[0022] In the figure: 1. workbench; 11. long groove; 12. slider; 13. push block; 14. long board; 15. support block; 16. rocker; 17. bump; 18. special-shaped block; 19. spring; 2. motor; 21. rotating shaft; 22. first gear; 23. second gear; 24. third gear; 25. fourth gear; 26. fifth gear; 27. round rod; 3. support seat; 31. cross bar; 32. roller; 4. operating table; 41. stopper; 42. second cylinder; 43. second piston rod; 44. cutter. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-5 The utility model provides a technical solution: an automated environmentally friendly composite floor cutting machine, comprising a workbench 1, a motor 2 is fixedly connected to one side of the workbench 1, a rotating shaft 21 is arranged at the output end of the motor 2, an intermittent mechanism is connected to one side of the rotating shaft 21, a pushing mechanism is connected to one side of the intermittent mechanism, a rotating mechanism is connected to one side of the intermittent mechanism, a cross bar 31 is connected to one side of the rotating mechanism, a roller 32 is fixedly connected to the outer side of the cross bar 31, a support seat 3 is arranged at one side of the workbench 1, the cross bar 31 and the support seat 3 are rotatably connected, a floor is placed on the top of the workbench 1, the floor and the pushing mechanism correspond, an operating table 4 is arranged at one side of the support seat 3, a lifting mechanism is connected to the inner top of the operating table 4, a cutting knife 44 is connected to the bottom of the lifting mechanism, a groove is provided inside the operating table 4, a first cylinder is fixedly connected to the inside of the groove, a first piston rod is connected to the output end of the first cylinder, and a stopper 41 is fixedly connected to the top of the first piston rod; when the staff is ready to start cutting, first put part of the floor on The floor is placed on the top of the workbench 1, and then the staff turns on the motor 2, the rotating shaft 21 at the output end rotates, and the intermittent mechanism moves. The intermittent mechanism drives the pushing mechanism to start pushing, and pushes the floor to the middle of the two rollers 32. The outside of the two rollers 32 is wrapped with rubber, which has a certain elasticity, so that the floor will not be crushed when pressed in the middle. When the pushing mechanism starts pushing, the rotating mechanism also moves, that is, the two rollers 32 rotate, and the floor sent to the middle can be transported to the outside. When the intermittent mechanism rotates, it transports the floor, and when it does not rotate, it does not transport the floor. At this time, the floor transported to the operating table 4 is blocked by the block 41, and then the lifting mechanism on the top brings the cutter 44 down to cut it. When the block 41 blocks, there will be pressure blocks on the left and right of the operating table 4. The two blocks are against the floor to fix it. After the cutting is completed, the first cylinder is opened, the first piston rod is retracted, the block 41 is received in the groove, and the pressure block continues to move forward, and the floor can be pushed out of the device. By setting the intermittent mechanism, the pushing mechanism, the rotating mechanism and the lifting mechanism, the automatic continuous feeding and cutting of the floor is realized. It improves cutting efficiency, reduces manual intervention and operation time, and thus improves overall production efficiency.

[0025] The intermittent mechanism includes a first gear 22, the first gear 22 and the rotating shaft 21 are fixedly connected, one side of the first gear 22 is meshedly connected with a second gear 23, the second gear 23 is connected to the pushing mechanism, and the second gear 23 is connected to the rotating mechanism; when the staff turns on the motor 2, the rotating shaft 21 at the output end rotates, the first gear 22 rotates, and the second gear 23 meshed with it rotates, and the pushing mechanism and the rotating mechanism start to operate.

[0026] The first gear 22 is an incomplete gear; the first gear 22 has only half of the teeth. When the half of the teeth are engaged with the second gear 23, the second gear 23 can be driven to rotate, and then the pushing mechanism pushes the floor outward, and the rotating mechanism carries the floor pushed to the middle to be transmitted outward. When it rotates to the part where the first gear 22 has no teeth, the second gear 23 will not rotate at this time, and the floor will no longer be transported. The cutter 44 will cut the transported floor and then send it out of the device. Because the first gear 22 rotates in circles, the transportation and stop are constantly replaced, realizing automatic and continuous feeding of the floor, reducing manpower and improving efficiency.

[0027] The pushing mechanism includes a round rod 27, which is fixedly connected to the second gear 23. A support block 15 is fixedly connected to the bottom of the workbench 1. The round rod 27 passes through the support block 15 and is rotatably connected to the support block 15. A special-shaped block 18 is fixedly connected to one side of the round rod 27. A long plate 14 is fixedly connected to the bottom of the workbench 1. A rocker 16 is rotatably connected to one side of the long plate 14. A protrusion 17 is rotatably connected to one side of the rocker 16. The protrusion 17 corresponds to the special-shaped block 18. A long groove 11 is provided inside the workbench 1. A slider 12 is slidably connected inside the long groove 11. The slider 12 and the rocker 16 are rotatably connected. A push block 13 is fixedly connected to the top of the slider 12. The push block 13 corresponds to the floor. A spring 19 is fixedly connected to one side of the rocker 16. The other side of the spring 19 is fixedly connected to the bottom of the workbench 1. When the second gear 23 rotates, the round rod 27 rotates accordingly, leading the special-shaped block 18 to rotate. It can be seen from the figure that As can be seen, at this time, the material is about to be fed, the spring 19 is in a stretched state, the special-shaped block 18 continues to rotate, and the protrusion 17 fits with it. The special-shaped block 18 is to be rotated to the inwardly concave part. At the beginning, the protruding circular part of the special-shaped block 18 is against the protrusion 17, and now the concave part no longer presses against the protrusion 17. Under the pullback force of the spring 19, the protrusion 17 is to move toward the inside of the workbench 1, and the rocker 16 is centered on the bottom, so that the upper end of the rocker 16 also has to move inward, and it moves the top slider 12 toward the inside of the long groove 11. The push block 13 is exactly the same height as a floor, and the push block 13 pushes the bottom floor to one side. When the pushed floor reaches the middle of the roller 32, it is automatically transported out by the roller 32. At this time, the special-shaped block 18 rotates to the circular protruding part again, and the push block 13 returns to its original position. The upper floor will fall to the bottom and continue to push the next one. The protrusion 17 is connected by rotation, so when the special-shaped block 18 rotates, the protrusion 17 also rotates, mainly to reduce the friction between them. By setting a pushing mechanism and cooperating with the rotating mechanism, the automatic feeding of the floor can be realized. The staff only needs to put multiple floors on the top of the workbench 1, and then add more when there is not enough, and then the device can automatically feed continuously, which improves the work efficiency.

[0028] One side of the special-shaped block 18 is circular and the other side is elliptical; the circular part can push the protrusion 17 outward, so that the push block 13 is just outside the floor, and the elliptical part no longer pushes the protrusion 17, and the push block 13 pushes the floor to send it into the interior of the rotating mechanism.

[0029] The rotating mechanism includes a third gear 24, which is meshed with the second gear 23. A block is fixedly connected to the bottom of the workbench 1, and a short rod is rotatably connected to one side of the block. The short rod is fixedly connected to the third gear 24, and a fourth gear 25 is meshed with one side of the third gear 24. A fifth gear 26 is meshed with one side of the fourth gear 25. The fourth gear 25 and the fifth gear 26 are respectively fixedly connected to two cross bars 31. When the second gear 23 rotates, the third gear 24 rotates, the fourth gear 25 rotates, and the fifth gear 26 also rotates. The fourth gear 25 and the fifth gear 26 can rotate with the two cross bars 31, so that the two rollers 32 rotate, and the rotation directions of the two rollers 32 are opposite, so that the middle floor can be pushed outward. By providing a rotating mechanism, the pushed floor can be automatically sent to the operating table 4, and the staff does not need to manually feed the material, which saves manpower and ensures safety.

[0030] The lifting mechanism includes a second cylinder 42, the output end of the second cylinder 42 is connected to a second piston rod 43, and the second piston rod 43 is fixedly connected to a cutter 44; when the second cylinder 42 is opened, the second piston rod 43 at the output end extends, and the cutter 44 moves downward to cut the floor. Manual cutting is not required, which ensures safety.

[0031] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. An automated environmentally friendly composite floor cutting machine, comprising a workbench (1), characterized in that: A motor (2) is fixedly connected to one side of the workbench (1); a rotating shaft (21) is provided at the output end of the motor (2); an intermittent mechanism is connected to one side of the rotating shaft (21); a pushing mechanism is connected to one side of the intermittent mechanism; a rotating mechanism is connected to one side of the intermittent mechanism; a cross bar (31) is connected to the outer side of the cross bar (31); a roller (32) is fixedly connected to one side of the rotating mechanism; a support seat (3) is provided at one side of the workbench (1); the cross bar (31) and the support seat (3) are rotatably connected; a floor is placed on the top of the workbench (1); the floor corresponds to the pushing mechanism; an operating table (4) is provided at one side of the supporting table (3); a lifting mechanism is connected to the inner top of the operating table (4); a cutting knife (44) is connected to the bottom of the lifting mechanism; a groove is provided inside the operating table (4); a first cylinder is fixedly connected to the inside of the groove; a first piston rod is connected to the output end of the first cylinder; a stopper (41) is fixedly connected to the top of the first piston rod.

2. The automated environmentally friendly composite floor cutting machine according to claim 1, characterized in that: The intermittent mechanism comprises a first gear (22), the first gear (22) and the rotating shaft (21) are fixedly connected, one side of the first gear (22) is meshedly connected with a second gear (23), the second gear (23) is connected to the pushing mechanism, and the second gear (23) is connected to the rotating mechanism.

3. The automated environmentally friendly composite floor cutting machine according to claim 2, characterized in that: The first gear (22) is an incomplete gear.

4. The automated environmentally friendly composite floor cutting machine according to claim 2, characterized in that: The pushing mechanism comprises a round rod (27), the round rod (27) and the second gear (23) are fixedly connected, the bottom of the workbench (1) is fixedly connected to a support block (15), the round rod (27) passes through the support block (15) and is rotatably connected to the support block (15), one side of the round rod (27) is fixedly connected to a special-shaped block (18), the bottom of the workbench (1) is fixedly connected to a long board (14), one side of the long board (14) is rotatably connected to a rocker (16), and one side of the rocker (16) is rotatably connected to A protrusion (17), the protrusion (17) and the special-shaped block (18) correspond to each other, a long groove (11) is provided inside the workbench (1), a slider (12) is slidably connected inside the long groove (11), the slider (12) and the rocker (16) are rotatably connected, the top of the slider (12) is fixedly connected to a push block (13), the push block (13) corresponds to the floor, one side of the rocker (16) is fixedly connected to a spring (19), and the other side of the spring (19) is fixedly connected to the bottom of the workbench (1).

5. The automated environmentally friendly composite floor cutting machine according to claim 4, characterized in that: One side of the special-shaped block (18) is circular, and the other side is elliptical.

6. The automated environmentally friendly composite floor cutting machine according to claim 2, characterized in that: The rotating mechanism comprises a third gear (24), the third gear (24) is meshedly connected with the second gear (23), a block is fixedly connected to the bottom of the workbench (1), one side of the block is rotatably connected with a short rod, the short rod and the third gear (24) are fixedly connected, one side of the third gear (24) is meshedly connected with a fourth gear (25), one side of the fourth gear (25) is meshedly connected with a fifth gear (26), and the fourth gear (25) and the fifth gear (26) are respectively fixedly connected to two cross bars (31).

7. The automated environmentally friendly composite floor cutting machine according to claim 1, characterized in that: The lifting mechanism comprises a second cylinder (42), the output end of the second cylinder (42) is connected to a second piston rod (43), and the second piston rod (43) and the cutting knife (44) are fixedly connected.

Citation Information

Patent Citations

  • Wood floor cutting machine

    CN210589739U