Abalone slitting device

By designing a mechanical automated slitting device for abalone, the precise cutter of abalone is realized by using the conveyor belt and cylinder telescopic structure, the problems of low efficiency and poor aesthetics of abalone modification knife in the prior art are solved, and efficient and uniform abalone knife pattern is achieved.

CN222661924UActive Publication Date: 2025-03-25FUZHOU LIANGJI FOOD CO LTD
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Patent Information

Application Number
CN202421441310.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-24
Publication Date
2025-03-25
Estimated Expiration
2034-06-24

AI Technical Summary

Technical Problem

The existing abalone-forming flower knife technology is inefficient and cannot be accurately sliced. The pattern of each abalone's flower knife is uneven, which affects the beauty.

Method used

An abalone slitting device is designed, using a mechanical automatic conveyor belt and cylinder telescopic structure to drive the blade down to cut the abalone, and the PLC controller is used to control the movement of the conveyor belt and cylinder to ensure that the depth and pattern of each cutting are consistent.

Benefits of technology

It improves the aesthetics and work efficiency of the abalone flower knife, ensuring that the pattern of each abalone is even and accurate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an abalone slitting device. The abalone slitting device comprises a supporting frame, a conveying structure, a containing box and a slitting assembly. The conveying structure comprises a rotating shaft and a conveying belt. The conveying belt is rotationally connected with the supporting frame through the rotating shaft. The placing boxes are mounted on the conveying belt at intervals; the slitting assembly comprises a supporting plate, the top end of the supporting plate is perpendicularly connected with a mounting plate, the mounting plate is located above the conveying belt, an air cylinder telescopic structure is arranged on the mounting plate, a fixing box is arranged at the telescopic end of the air cylinder telescopic structure, a cutter is arranged on the inner top face of the fixing box, and a plurality of blades which are arranged in a transverse and vertical crossed mode are arranged on the cutter. An infrared induction device is further arranged on the inner top face of the fixing box and electrically connected with a PLC. Compared with the prior art, mechanical automation is adopted to replace manual work, the working efficiency is greatly improved, the air cylinder telescopic structure is adopted to drive the blade to press downwards to cut the abalone, it can be guaranteed that the cutting depth and patterns are the same every time, and the attractiveness of the patterns of the abalone flower cutter is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of abalone processing, in particular to an abalone cutting device. Background Art

[0002] Abalone has many meanings in modern Chinese. The most common one refers to a primitive marine shellfish, a single-shell mollusk with only half of its shell, which is thick, flat and wide. Abalone is a traditional precious food in China and ranks first among the four major seafoods.

[0003] Abalone is often processed into various foods, especially when abalone is cooked and then processed into pickled products, the cooked abalone is cut into patterns, that is, cross-cut horizontal and vertical knife patterns are cut on the surface of the abalone to make the abalone more flavorful and better looking. However, the existing abalone pattern cutting is usually done manually, and the manual pattern cutting work efficiency is low. Moreover, the manual pattern cutting cannot accurately cut each abalone, resulting in uneven pattern cutting patterns on the abalone, which affects the appearance.

[0004] Based on this, the utility model provides an abalone cutting device to solve the above problems. Utility Model Content

[0005] The utility model aims to provide an abalone cutting device to solve the technical problems that the manual cutting of the patterned knife used in the prior art proposed in the above-mentioned background technology has low working efficiency and cannot accurately cut each abalone, resulting in uneven patterned knife patterns on the abalone, which in turn affects the appearance.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] An abalone cutting device comprises: a support frame, a conveying structure, a placement box and a cutting assembly; the conveying structure comprises a rotating shaft and a conveyor belt, and the conveyor belt is rotatably connected to the support frame through the rotating shaft; a plurality of placement boxes are provided, and the plurality of placement boxes are installed on the conveyor belt at intervals; the cutting assembly comprises a support plate, the top end of the support plate is vertically connected to a mounting plate, the mounting plate is located above the conveyor belt, a cylinder telescopic structure is provided on the mounting plate, a fixed box is provided at the telescopic end of the cylinder telescopic structure, the fixed box is located directly above the placement box, a cutter is provided on the inner top surface of the fixed box, and a plurality of blades arranged horizontally and vertically crosswise are provided on the cutter; an infrared sensing device is also provided on the inner top surface of the fixed box, the infrared sensing device is electrically connected to a PLC controller, and the PLC controller is used to control the extension and retraction of the cylinder telescopic structure and the rotation of the conveyor belt.

[0008] As a preferred solution, the length and width of the outer frame of the fixing box are equal to the length and width of the inner frame of the placing box.

[0009] As a preferred solution, the support frame includes a base plate, vertical rods and cross rods, four vertical rods are vertically arranged on the base plate, a cross rod is connected between two vertical rods, and the rotating shaft is rotatably connected to the cross rod.

[0010] As a preferred solution, a control box is provided on the base plate, the top of the control box is connected to the bottom end of the support plate, and the PLC controller is installed in the control box.

[0011] As a preferred solution, a collecting box is also provided on the bottom plate, and the collecting box is located below one end of the conveyor belt.

[0012] As a preferred solution, the blade is provided with an oblique triangular cutter head.

[0013] It can be seen from the technical solution provided by the above utility model that the abalone cutting device provided by the utility model has the following beneficial effects:

[0014] 1. Compared with the prior art, mechanical automation is adopted to replace manual work, which greatly improves work efficiency, and a cylinder telescopic structure is adopted to drive a blade to press down to cut abalone, which can ensure that the depth and pattern of each cutting are the same, thereby improving the aesthetics of the abalone pattern. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 A three-dimensional schematic diagram of the overall structure of the abalone cutting device provided by the embodiment of the utility model;

[0016] Figure 2 A front view schematic diagram of the overall structure of the abalone cutting device provided by an embodiment of the utility model;

[0017] Figure 3 A schematic diagram of the internal structure of a fixed box of an abalone cutting device provided by an embodiment of the utility model;

[0018] Figure 4 A schematic diagram of the blade structure of the abalone cutting device provided in an embodiment of the utility model.

[0019] In the figure: 1. support frame; 11. bottom plate; 12. vertical rod; 13. horizontal rod; 14. control box; 2. transmission structure; 21. transmission shaft; 22. conveyor belt; 3. placement box; 4. slitting assembly; 41. support plate; 42. mounting plate; 43. cylinder telescopic structure; 5. fixing box; 51. cutter; 52. blade; 521. oblique triangular cutter head; 53. infrared sensing device; 6. collection box. DETAILED DESCRIPTION

[0020] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0021] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.

[0022] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0023] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, "plurality" means two or more, unless otherwise clearly and specifically defined.

[0024] In order to better understand the above technical solution, the above technical solution will be described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0025] See also Figures 1 to 4The embodiment of the present application provides an abalone cutting device, comprising a support frame 1, a conveying structure 2, a placement box 3 and a cutting assembly 4. The conveying structure 2 comprises a rotating shaft and a conveyor belt 22, and the conveyor belt 22 is rotatably connected to the support frame 1 through the rotating shaft; a plurality of placement boxes 3 are provided, and the plurality of placement boxes 3 are installed on the conveyor belt 22 at intervals; the cutting assembly 4 comprises a support plate 41, and the top of the support plate 41 is vertically connected to a mounting plate 42, and the mounting plate 42 is located above the conveyor belt 22, and a cylinder telescopic structure 43 is provided on the mounting plate 42, and a fixed box 5 is provided at the telescopic end of the cylinder telescopic structure 43, and the fixed box 5 is located directly above the placement box 3, and a cutter 51 is provided on the inner top surface of the fixed box 5, and a plurality of blades 52 arranged horizontally and vertically are provided on the cutter 51; an infrared sensing device 53 is also provided on the inner top surface of the fixed box 5, and the infrared sensing device 53 is electrically connected to a PLC controller, and the PLC controller is used to control the rotation of the conveyor belt 22 and the telescopic extension of the cylinder telescopic structure 43.

[0026] Working principle and effect: the shelled abalones are put into a plurality of placement boxes 3 above the conveyor belt 22 one by one, the device is started, and after the infrared sensing device 53 on the top surface of the fixed box 5 senses the abalone, the data is fed back to the PLC controller, and the PLC controller controls the cylinder telescopic structure 43 and the conveyor belt 22 according to a pre-set program. Specifically, after receiving the feedback signal of the infrared sensing device 53, the PLC controller first controls the cylinder telescopic structure 43 to realize a telescopic action, so that the blade 52 descends into the placement box 3 and presses down the abalone to cut the flower knife, and then rises and returns to the original position, and then the PLC controller controls the conveyor belt 22 to rotate once, so that the placement box 3 at the rear is transmitted to the bottom of the fixed box 5, and a new cutting work is started. The same, after the infrared sensing device 53 senses the abalone, the subsequent work is completed by the PLC controller. Compared with the prior art, mechanical automation is adopted to replace manual work, which greatly improves work efficiency, and the cylinder telescopic structure 43 is adopted to drive the blade 52 to press down to cut the abalone, so that the depth and pattern of the cutting are the same each time, and the aesthetics of the abalone pattern is improved.

[0027] In one embodiment, the length and width of the outer frame of the fixed box 5 are equal to the length and width of the inner frame of the placement box 3. The fixed box 5 plays a role in fixing the abalone, and the abalone is placed in the placement box 3. In order to avoid the failure of the flower cutting knife caused by the position deviation of the abalone, when the cylinder telescopic structure 43 descends, the surrounding of the fixed box 5 first touches the abalone, and the abalone is squeezed to the center position by the restriction of the surrounding, so that the blade 52 is located directly above the center of the abalone, and then the abalone is fixed, and as the cylinder telescopic structure 43 continues to descend, the blade 52 can press down and cut the abalone, so as to avoid the position deviation of the abalone during the cutting process.

[0028] In one embodiment, Figure 1As shown, the support frame 1 includes a base plate 11, vertical rods 12 and cross rods 13. Four vertical rods 12 are vertically arranged on the base plate 11. A cross rod 13 is connected between two vertical rods 12. The rotation axis is rotatably connected to the cross rod 13.

[0029] In one embodiment, Figure 2 As shown, a control box 14 is provided on the bottom plate 11, the top of the control box 14 is connected to the bottom end of the support plate 41, and the PLC controller is installed in the control box 14. The control box 14 is also equipped with supporting electrical components such as a master control power supply and a power line.

[0030] In one embodiment, Figure 1 or Figure 2 As shown, a collecting box 6 is also provided on the bottom plate 11, and the collecting box 6 is located below one end of the conveyor belt 22. The abalones cut with flower knives rotate with the transmission belt in the placing box 3, and when the placing box 3 rotates to the below of the transmission belt, the abalones in the placing box 3 will fall into the collecting box 6 below the transmission belt, which is convenient for the unified collection of abalones.

[0031] In one embodiment, Figure 4 As shown, the blade 52 is provided with an oblique triangular cutter head 521. The oblique triangular cutter head 521 is relatively sharp, so that the blade 52 can be cut by slightly pressing down and touching the abalone, without using a large downward force.

[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An abalone cutting device, characterized in that: include: A support frame (1), a conveying structure (2), a placement box (3) and a slitting assembly (4); The conveying structure (2) comprises a rotating shaft and a conveying belt (22), and the conveying belt (22) is rotatably connected to the supporting frame (1) via the rotating shaft; The placement boxes (3) are provided in plurality, and the plurality of placement boxes (3) are installed on the conveyor belt (22) at intervals; The slitting assembly (4) comprises a support plate (41), the top end of the support plate (41) is vertically connected to a mounting plate (42), the mounting plate (42) is located above the conveyor belt (22), a cylinder telescopic structure (43) is provided on the mounting plate (42), a fixed box (5) is provided at the telescopic end of the cylinder telescopic structure (43), the fixed box (5) is located directly above the placement box (3), a cutter (51) is provided on the inner top surface of the fixed box (5), and a plurality of blades (52) are arranged horizontally and vertically crosswise on the cutter (51); The inner top surface of the fixed box (5) is also provided with an infrared sensing device (53), and the infrared sensing device (53) is electrically connected to a PLC controller, and the PLC controller is used to control the extension and retraction of the cylinder telescopic structure (43) and the rotation of the conveyor belt (22).

2. The abalone cutting device according to claim 1, characterized in that: The length and width of the outer frame of the fixing box (5) are equal to the length and width of the inner frame of the placing box (3).

3. The abalone cutting device according to claim 1, characterized in that: The support frame (1) comprises a base plate (11), a vertical rod (12) and a cross rod (13); four vertical rods (12) are vertically arranged on the base plate (11); one cross rod (13) is connected between two vertical rods (12); and the rotation shaft is rotationally connected to the cross rod (13).

4. The abalone cutting device according to claim 3, characterized in that: A control box (14) is provided on the base plate (11), the top of the control box (14) is connected to the bottom end of the support plate (41), and the PLC controller is installed in the control box (14).

5. The abalone cutting device according to claim 3, characterized in that: A collecting box (6) is also provided on the bottom plate (11), and the collecting box (6) is located below one end of the conveyor belt (22).

6. The abalone cutting device according to claim 1, characterized in that: The blade (52) is provided with an oblique triangular blade head (521).