Flexible tool structure for bonding crystal bars

By designing the crystal stick-adhesive flexible tooling structure, a double-layer centralized adjustment mechanism is used to ensure accurate positioning and installation, solving the problems of cumbersome bonding operations and inaccurate positioning in the existing technology, and achieving an efficient and accurate crystal stick bonding process.

CN222662233UActive Publication Date: 2025-03-25ZHUHAI HUAYA MACHINERY TECH CO LTD
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Patent Information

Application Number
CN202420350705.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-26
Publication Date
2025-03-25
Estimated Expiration
2034-02-26

AI Technical Summary

Technical Problem

In the prior art, the bonding operation during the slicing of crystal rods is complicated and the positioning is not accurate, which can easily lead to damage to the crystal rods and low operating efficiency.

Method used

A crystal stick-adhesive flexible tooling structure is designed, including tool loading plate components, adhesive crystal panels, crystal rods and support components. A double-layer centralized adjustment mechanism is used to ensure that the adhesive crystal panels and crystal rods are accurately positioned and installed before the glue layer is cured.

Benefits of technology

It simplifies bonding operations, improves positioning accuracy, reduces the risk of crystal rod damage, improves overall operating efficiency, and meets the needs of crystal rod stick sticks of various sizes and models.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222662233U_ABST
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Abstract

The utility model discloses a flexible tool structure for bonding a crystal bar, which is reasonable in design, convenient to operate and accurate in positioning. The utility model comprises a tool carrier plate assembly, a crystal bonding plate is arranged on the tool carrier plate assembly, a crystal bar is arranged on the crystal bonding plate, glue layers are arranged between the tool carrier plate assembly and the crystal bonding plate and between the crystal bonding plate and the crystal bar, support assemblies are arranged at two ends of the tool carrier plate assembly, and the support assemblies are arranged on the tool carrier plate assembly. At least one layer of centering adjusting mechanism is clamped and fixed on the supporting assembly, and the centering adjusting mechanism is used for centering adjusting the position of the crystal bonding plate installed on the tool loading plate assembly before the glue layer is solidified or used for centering adjusting the position of the crystal bar installed on the crystal bonding plate before the glue layer is solidified. The utility model is applied to the technical field of crystal silicon processing equipment.
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Description

Technical Field

[0001] The utility model relates to a crystal bonding tool, in particular to a crystal rod crystal bonding flexible tool structure. Background Art

[0002] In the field of crystal rod slicing, the crystal rod needs to be glued to the components of the resin plate and the crystal support before being processed on the slicer. The existing bonding method is to first glue the resin plate to the crystal support with glue, press the resin plate with a certain weight of counterweight, and let it pre-cure under pressure. After the glue is cured to the point where the resin plate and the crystal support are not easily displaced relative to each other, remove the counterweight to form the first component, and then glue the crystal rod to the resin plate of the first component with rod glue at another station. Similarly, pre-cure for a period of time under a certain counterweight to form the second component, and then transfer the second component to the curing area for static natural curing, and after it is completely cured, it is processed on the slicer. In this method, the two gluing operations are performed at different workstations, which is cumbersome. In addition, the resin plate or crystal rod needs to be positioned when being bonded. The current positioning operation uses a reference line, manually aligns the reference line to bond the resin plate to the crystal holder, and then aligns the crystal rod with the reference line and installs it on the resin plate. However, the manual positioning method is prone to cause certain deviations, which affects the subsequent slicing process. In severe cases, it may also cause damage to the entire crystal rod slice. The crystal rod is expensive, and once damaged, the production loss is serious. Utility Model Content

[0003] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide a flexible tooling structure for crystal stick bonding which has reasonable design, convenient operation and precise positioning.

[0004] The technical solution adopted by the utility model is: the utility model includes a tool loading plate assembly, a crystal bonding plate is arranged on the tool loading plate assembly, a crystal rod is arranged on the crystal bonding plate, glue layers are arranged between the tool loading plate assembly and the crystal bonding plate and between the crystal bonding plate and the crystal rod, support assemblies are arranged at both ends of the tool loading plate assembly, at least one layer of centering adjustment mechanism is clamped and fixed on the support assembly, and the centering adjustment mechanism is used to center the position of the crystal bonding plate installed on the tool loading plate assembly before the glue layer is cured or to center the position of the crystal rod installed on the crystal bonding plate before the glue layer is cured.

[0005] Furthermore, the support assembly includes four support columns arranged on both sides of the two ends of the work loading plate assembly, the centering adjustment mechanism includes two clamping and fixing plates, the two clamping and fixing plates are respectively fixed between the two support columns on the same side, a linear moving assembly is arranged on the clamping and fixing plates, a centering positioning moving plate is arranged on the linear moving assembly, a first rack is arranged on the upper ends of both sides of one of the centering positioning moving plates, and a second rack is arranged on the lower ends of both sides of the other centering positioning moving plate, gear support shaft seats are arranged in the middle of both sides of the work loading plate assembly, a transmission gear is installed on the gear support shaft seat, the first rack and the second rack are respectively meshed with the upper and lower ends of the transmission gear, and a driving device connected to the centering positioning moving plate is arranged on one of the clamping and fixing plates.

[0006] Furthermore, the driving device includes two screw mounting seats, a transmission screw and a screw slider, the two screw mounting seats are respectively installed at the front and rear ends of the middle part of the clamping fixed plate, the transmission screw is installed between the two screw mounting seats, the screw slider is adapted to be installed on the transmission screw and is connected to the center positioning movable plate, and the front end of the front end of the screw mounting seat is provided with a servo drive connected to the screw.

[0007] Furthermore, the linear moving assembly includes two linear slide rails installed on both sides of the clamping fixed plate and a sliding block adapted to the linear slide rails, and the upper end of the sliding block is fixed to the center positioning moving plate.

[0008] Furthermore, a double-layer centering adjustment mechanism is provided on the support assembly, and the centering adjustment mechanism of the upper layer is used for centering the position of the crystal rod installed on the crystal bonding plate before the glue layer is cured; the centering adjustment mechanism of the lower layer is used for centering the position of the crystal bonding plate installed on the work loading plate assembly before the glue layer is cured; positioning ejector rods and a plurality of positioning holes are also provided on both sides of the centering positioning movable plate of the centering adjustment mechanism of the lower layer, and the positioning ejector rods are fixed in the positioning holes; a crystal rod buffer layer is provided on the front end surface of the centering positioning movable plate of the centering adjustment mechanism of the upper layer.

[0009] Furthermore, support sleeves are provided between the clamping and fixing plate of the upper layer and the clamping and fixing plate of the lower layer and between the clamping and fixing plate of the lower layer and the tooling and loading plate assembly, and the support sleeves are adapted to be mounted on the support sleeves.

[0010] Furthermore, the tooling plate assembly includes a tooling base plate, and a crystal support base plate is fixed on the tooling base plate.

[0011] Furthermore, the die-bonding plate is a resin plate.

[0012] The beneficial effects of the utility model are: 1. The utility model can complete the gluing of the crystal bonding plate and the gluing of the crystal rod on the workpiece loading plate assembly without transferring to different workstations, thereby simplifying the operation process; 2. By clamping and fixing at least one layer of centering adjustment mechanism on the support assembly, the centering adjustment mechanism can be used to center-adjust the position of the crystal bonding plate installed on the workpiece loading plate assembly before the glue layer is cured, and to center-adjust the position of the crystal rod installed on the crystal bonding plate before the glue layer is cured, thereby improving the accuracy of crystal bonding and avoiding certain deviations caused by the traditional crystal bonding method of manually aligning the reference line; 3. The centering adjustment mechanism can select a double-layer structure according to actual needs, and it is easy to assemble. It only needs to assemble and fix the two layers of centering adjustment mechanisms on the support assembly according to actual height requirements, thereby meeting the crystal bonding needs of crystal rods of various sizes and models, thereby achieving the flexible crystal bonding requirements. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a structural schematic diagram of the utility model;

[0014] Figure 2 It is a side view of the utility model;

[0015] Figure 3 It is a top view of the utility model;

[0016] Figure 4 is a schematic diagram of the structure between the transmission gear and the first rack and the second rack;

[0017] Figure 5 yes Figure 1 A magnified schematic diagram of part A;

[0018] Figure 6 yes Figure 1 A magnified schematic diagram of part B;

[0019] Figure 7 yes Figure 3 Cross-sectional view of CC;

[0020] Figure 8 It is a schematic diagram of the structure of the centrally positioned movable plate of the lower layer. DETAILED DESCRIPTION

[0021] Embodiment 1

[0022] like Figures 1 to 8As shown, in this embodiment, the utility model includes an industrial loading plate assembly 1, on which a crystal bonding plate 2 is arranged, on which a crystal rod 3 is arranged, and glue layers are arranged between the industrial loading plate assembly 1 and the crystal bonding plate 2 and between the crystal bonding plate 2 and the crystal rod 3, and support assemblies 4 are arranged at both ends of the industrial loading plate assembly 1, and a double-layer centering adjustment mechanism 5 is clamped and fixed on the support assembly 4, the lower layer of the centering adjustment mechanism 5 is used to center the position of the crystal bonding plate 2 installed on the industrial loading plate assembly 1 before the glue layer is cured, and the upper layer of the centering adjustment mechanism is used to center the position of the crystal rod 3 installed on the crystal bonding plate 2 before the glue layer is cured.

[0023] In this embodiment, the support assembly 4 includes four support columns 41 arranged on both sides of the two ends of the work loading plate assembly 1, and the centering adjustment mechanism 5 includes two clamping and fixing plates 51, and the two clamping and fixing plates 51 are respectively fixed between the two support columns 41 on the same side, and a linear moving assembly 52 is arranged on the clamping and fixing plate 51, and a centering positioning moving plate 53 is arranged on the linear moving assembly 52, and the upper ends of both sides of one of the centering positioning moving plates 53 are provided with first racks 54, and the lower ends of both sides of the other centering positioning moving plate 53 are provided with second racks 55, and the middle parts of both sides of the work loading plate assembly 1 are provided with gear support shaft seats 56, and the gear support shaft seats 56 are installed with transmission gears 57, and the first racks 54 and the second racks 55 are respectively meshed with the upper and lower ends of the transmission gear 57, and one of the clamping and fixing plates 51 is provided with a driving device 58 connected with the centering positioning moving plate 53.

[0024] In this embodiment, the driving device 58 includes two screw mounting seats 581, a transmission screw 582 and a screw slider 583. The two screw mounting seats 581 are respectively installed at the front and rear ends of the middle part of the clamping fixed plate 51, and the transmission screw 582 is installed between the two screw mounting seats 581. The screw slider 583 is adapted to be installed on the transmission screw 582 and connected to the center positioning movable plate 53. The front end of the screw mounting seat 581 at the front end is provided with a servo drive connected to the screw, and the servo drive can adopt a servo drive with pressure sensing and self-locking functions.

[0025] In this embodiment, the linear moving assembly 52 includes two linear slide rails 521 installed on both sides of the clamping fixed plate 51 and a sliding block 522 adapted to the linear slide rails 521. The upper end of the sliding block 522 is fixed to the center positioning moving plate 53. This design makes the movement of the center positioning moving plate 53 smoother and more labor-saving.

[0026] In this embodiment, a double-layer centering adjustment mechanism 5 is provided on the support component 4, and the upper-layer centering adjustment mechanism 5 is used to center-adjust the position of the crystal rod 3 installed on the crystal bonding plate 2 before the glue layer is solidified; the lower-layer centering adjustment mechanism 5 is used to center-adjust the position of the crystal bonding plate 2 installed on the work loading plate assembly 1 before the glue layer is solidified; the centering adjustment mechanism 5 of the lower-layer centering adjustment mechanism 5 is also provided with positioning ejector rods 531 and a plurality of positioning holes 532 on both sides of the centering positioning movable plate 53, and the positioning ejector rods 531 are fixed in the positioning holes 532; the front end surface of the centering positioning movable plate 53 of the upper-layer centering adjustment mechanism 5 is provided with a crystal rod buffer layer 533.

[0027] In this embodiment, support sleeves 6 are provided between the upper clamping and fixing plate 51 and the lower clamping and fixing plate 51 and between the lower clamping and fixing plate 51 and the tooling loading plate assembly 1 , and the support sleeves 6 are adapted to be mounted on the support columns 41 .

[0028] In this embodiment, the tooling plate assembly 1 includes a tooling base plate 11 , and a crystal support base plate 12 is fixed on the tooling base plate 11 .

[0029] In this embodiment, the die-bonding plate 2 is a resin plate.

[0030] In this embodiment, the working process of the utility model is as follows: fix the crystal support bottom plate 12 to the tooling bottom plate 11, then apply glue to the crystal support bottom plate 12 or apply glue on the bottom of the resin plate, then place the resin plate on the crystal support bottom plate 12, and then start the lower layer centering adjustment mechanism 5, drive the transmission screw 582 to rotate through the servo driver (the transmission screw 582 can also be manually rotated here), so that the screw slider 583 drives the centering positioning movable plate 53 to move forward, so that the two first racks 54 or the two second racks 55 at both ends of the centering positioning movable plate 53 also move forward, and at the same time drive the meshing transmission gear 57 to rotate, and then also Push the corresponding two second racks 55 or the two first racks 54, so that the other centering positioning movable plate 53 also moves closer to the middle, so as to simultaneously adjust the position of the resin plate on the crystal support bottom plate 12 in the center. After positioning, use a counterweight to press the resin plate to allow it to pre-cure under pressure. After the glue layer is cured to the point where the resin plate and the crystal support bottom plate 12 are not easily displaced relative to each other, remove the counterweight, and then apply glue on the upper surface of the resin plate or the lower surface of the crystal rod 3, and then place the crystal rod 3 on the resin plate, and then start the upper centering adjustment mechanism 5, and then repeat the above centering adjustment and counterweight steps to complete the entire crystal rod 3 bonding step.

[0031] Embodiment 2

[0032] This embodiment is basically the same as the first embodiment, except that: only one layer of centering adjustment mechanism 5 is clamped and fixed on the support assembly 4, and the support assembly 4 also includes a lifter located at the bottom of four support columns 41, and the lifter can drive the four support columns 41 to rise and fall at the same time, so as to adjust the height of the centering adjustment mechanism 5, thereby realizing the centering adjustment of the position of the crystal bonding plate 2 on the work loading plate assembly 1 and the centering adjustment of the position of the crystal rod 3 on the crystal bonding plate 2.

[0033] The utility model is applied to the technical field of crystalline silicon processing equipment.

[0034] Although the embodiments of the present invention are described with practical solutions, they do not constitute limitations on the meaning of the present invention. For those skilled in the art, it is obvious to modify the implementation scheme and combine it with other solutions based on this description.

Claims

1. A flexible tooling structure for bonding a crystal ingot, comprising a tool loading plate assembly (1), a crystal bonding plate (2) being arranged on the tool loading plate assembly (1), a crystal ingot (3) being arranged on the crystal bonding plate (2), a glue layer being arranged between the tool loading plate assembly (1) and the crystal bonding plate (2) and between the crystal bonding plate (2) and the crystal ingot (3), characterized in that: Support assemblies (4) are provided at both ends of the work loading plate assembly (1), and at least one layer of centering adjustment mechanism (5) is clamped and fixed on the support assembly (4), and the centering adjustment mechanism (5) is used to center-adjust the position of the crystal bonding plate (2) installed on the work loading plate assembly (1) before the glue layer is solidified, or to center-adjust the position of the crystal rod (3) installed on the crystal bonding plate (2) before the glue layer is solidified.

2. The flexible tooling structure for bonding crystal ingots according to claim 1, characterized in that: The support assembly (4) comprises four support columns (41) arranged on both sides of both ends of the work loading plate assembly (1); the centering adjustment mechanism (5) comprises two clamping fixing plates (51); the two clamping fixing plates (51) are respectively fixed between two support columns (41) on the same side; a linear moving assembly (52) is arranged on the clamping fixing plate (51); a centering positioning moving plate (53) is arranged on the linear moving assembly (52); and a first tooth is arranged on the upper ends of both sides of one of the centering positioning moving plates (53). The center positioning movable plate (53) is provided with a second rack (54), and the lower ends of both sides of the other center positioning movable plate (53) are provided with a second rack (55). The middle parts of both sides of the work loading plate assembly (1) are provided with a gear support shaft seat (56), and the gear support shaft seat (56) is installed with a transmission gear (57). The first rack (54) and the second rack (55) are respectively engaged with the upper and lower ends of the transmission gear (57), and one of the clamping fixed plates (51) is provided with a driving device (58) connected to the center positioning movable plate (53).

3. The flexible tooling structure for bonding crystal ingots according to claim 2, characterized in that: The driving device (58) comprises two screw mounting seats (581), a transmission screw (582) and a screw slider (583); the two screw mounting seats (581) are respectively mounted at the front and rear ends of the middle part of the clamping fixed plate (51); the transmission screw (582) is mounted between the two screw mounting seats (581); the screw slider (583) is adapted to be mounted on the transmission screw (582) and connected to the center positioning movable plate (53); and a servo driver connected to the screw is provided at the front end of the front screw mounting seat (581).

4. The flexible tooling structure for bonding crystal ingots according to claim 2, characterized in that: The linear moving assembly (52) comprises two linear slide rails (521) installed on both sides of the clamping fixed plate (51) and a sliding block (522) adapted to the linear slide rails (521), and the upper end of the sliding block (522) is fixed to the center positioning moving plate (53).

5. The flexible tooling structure for bonding crystal ingots according to claim 2, characterized in that: The support assembly (4) is provided with a double layer of the centering adjustment mechanism (5), the upper layer of the centering adjustment mechanism (5) is used for centering the position of the crystal rod (3) installed on the crystal bonding plate (2) before the glue layer is solidified; the lower layer of the centering adjustment mechanism (5) is used for centering the position of the crystal bonding plate (2) installed on the work loading plate assembly (1) before the glue layer is solidified; the centering positioning movable plate (53) of the lower layer of the centering adjustment mechanism (5) is also provided with positioning ejector rods (531) and a plurality of positioning holes (532) on both sides, and the positioning ejector rods (531) are fixed in the positioning holes (532); the front end surface of the centering positioning movable plate (53) of the upper layer of the centering adjustment mechanism (5) is provided with a crystal rod buffer layer (533).

6. The flexible tooling structure for bonding crystal ingots according to claim 5, characterized in that: Support sleeve columns (6) are provided between the clamping and fixing plate (51) of the upper layer and the clamping and fixing plate (51) of the lower layer, and between the clamping and fixing plate (51) of the lower layer and the work loading plate assembly (1); the support sleeve columns (6) are adapted to be mounted on the support columns (41).

7. The flexible tooling structure for bonding crystal ingots according to claim 1, characterized in that: The tooling plate assembly (1) comprises a tooling base plate (11), and a crystal support base plate (12) is fixed on the tooling base plate (11).

8. The flexible tooling structure for bonding crystal ingots according to claim 1, characterized in that: The die-bonding plate (2) is a resin plate.