Sponge production mold facilitating sufficient laying
By introducing a combination of vibrating motor, vibrating plate, screening plate and spring into the sponge production mold, the problems of uneven sponge and low production efficiency are solved, and the full laying and efficient production of sponge raw materials are achieved.
Patent Information
- Application Number
- CN202420424848.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-05
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-03-05
AI Technical Summary
The existing sponge production molds lack a mechanism for easy laying, resulting in uneven sponge, low production efficiency and difficulty in demoulding.
A sponge production mold including a vibrating motor, a vibrating plate, a screening plate and a spring was designed. The sponge raw materials are screened through vibration conduction to make their laying more fully and uniformly, and the temperature is accelerated through the heat dissipation hole to simplify the mold release process.
The uniform laying of sponge raw materials is achieved, the production efficiency is improved, the mold release process is simplified, and the production cost is reduced.
Smart Images
Figure CN222662426U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of molds, and in particular relates to a sponge production mold which is convenient for full laying. Background Art
[0002] Sponge production molds are tools used to make sponge products. They are usually made of metal or other suitable materials. If the sponge production mold is not equipped with a mechanism that facilitates laying, the following problems may occur:
[0003] Uneven sponge: Without a mechanism to facilitate laying, the sponge material may be unevenly distributed in the mold. This will lead to unstable quality of the sponge product, with some parts being too thick or too thin, affecting the product's performance.
[0004] Low production efficiency: Without a convenient laying mechanism, operators need to spend more time and energy to lay the sponge raw materials. This will lead to low production efficiency and fail to meet the production capacity needs of the factory.
[0005] Difficult demolding: Without a mechanism to facilitate placement, the sponge may become more adherent to the mold. This can make demolding difficult, and you may need to use more force or more release agent to remove the sponge from the mold. Difficult demolding increases production time and costs.
[0006] In summary, if the sponge production mold is not equipped with a mechanism that facilitates laying, problems such as uneven sponge, low production efficiency, and difficulty in demoulding may occur. Therefore, we hope to develop a sponge production mold that is easy to lay fully to solve the above problems. Utility Model Content
[0007] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a sponge production mold that is easy to fully lay and solve the problems raised in the above background technology.
[0008] The utility model is realized by the following technical solution: a sponge production mold that is easy to fully lay, comprising: a base, a shell and a main body, the upper surface of the base is inwardly concave to form a group of placement grooves, a plurality of groups of springs are fixed at the bottom of the placement grooves, and a group of vibration plates are provided on the top of the springs;
[0009] There are four sets of shells placed inside the placement tank, each set of shells is equipped with a set of main body, two sets of baffles are provided on the left and right sides of the main body, a set of screening plates are provided above the two sets of baffles, and two sets of handles are provided on the front and back sides of the top of the main body;
[0010] There are two sets of handles on the left and right sides of the upper surface of the screening plate. A plurality of screening holes are opened on the top of the screening plate. The radius of the screening hole is greater than the radius of the sponge raw material. The screening plate is made of stainless steel.
[0011] As a preferred embodiment, a group of motor cavities are provided in the center of the base, and a group of vibration motors are provided inside the motor cavities. The vibration motor model is YZS-20-6 vibration motor.
[0012] As a preferred embodiment, a plurality of heat dissipation holes are respectively provided on the front and back of the shell, two groups of slide grooves are respectively provided on the front and back sides of the shell, and the shell is made of stainless steel.
[0013] As a preferred embodiment, two sets of slide bars are respectively provided on the front and back of the main body, the length and width of the slide bars are smaller than the length and width of the slide groove, and the main body is made of stainless steel.
[0014] As a preferred embodiment, the length, width and height of the main body are all smaller than the length, width and height of the shell, and the top of the main body and the top of the shell are on the same horizontal plane. In actual use, first place the four groups of shells in the placement grooves, so that the four groups of shells fit each other and the bottoms are in contact with the top of the vibration plate, lift the two sets of handles one, insert the two sets of slides of one group of main bodies along the two sets of slide grooves into the shell, so that the main body is placed inside the shell, repeat the above steps, and place the other three groups of main bodies in the other three groups of shells respectively. After completion, pick up one group of screening plates, lift the two sets of handles two, and place the screening plates above the two sets of baffles inside the main body, repeat the above steps, and place the other three groups of screening plates in the other three groups of main bodies respectively, thereby completing the assembly of the four groups of molds. The final effect is simple and quick disassembly and installation, convenient demolding and use, and improved work efficiency.
[0015] As a preferred embodiment, the vibration plate is made of stainless steel, the bottom of the vibration plate contacts the tops of several groups of springs, and the top of the vibration plate contacts the bottoms of four groups of outer shells. In actual use, sponge raw materials are poured into the four groups of main bodies respectively, and the vibration motor is started. Under the action of the vibration motor, the spring amplifies the vibration and transmits it to the vibration plate, so that the vibration plate drives the screening plate inside the four groups of main bodies to vibrate, and the raw materials are blocked by the screening holes through the screening plates. Small-volume raw materials fall down through the screening holes into the bottom of the main body, and large-volume raw materials are blocked above the screening plate, thereby reducing the gap between the raw materials and making the raw materials more fully laid.
[0016] As a preferred embodiment, the screening plate is placed on top of the two groups of baffles, and the screening hole is between the two groups of baffles and not opposite to the two groups of baffles. In actual use, after the raw materials are poured in, the two groups of handles are lifted respectively, and the four groups of screening plates are taken out, so that the small volume raw materials are in the lower layer inside the main body, and the large volume raw materials are in the upper layer of the small volume raw materials. Under the action of vibration, the gaps between the raw materials continue to shrink, and the gaps between the raw materials are further compressed, so that the raw materials are more fully laid, and then the raw materials are laid more evenly, thereby improving work efficiency. During the operation of the sponge production mold, the heat dissipation holes can quickly reduce the temperature, making demolding faster.
[0017] After adopting the above technical scheme, the beneficial effect of the utility model is as follows: by setting a vibration motor, a vibration plate, a screening plate and a spring, the sponge raw material can be screened through the screening plate by means of vibration conduction, so that small pieces of raw material fall into the lower layer inside the main body, and large pieces of raw material are in the upper layer inside the main body, thereby reducing the gap between the raw materials, and then achieving the purpose of full laying, so that the sponge raw material is laid evenly, and by setting a slide bar, a slide groove, a handle one and a handle two, the main body, the outer shell and the screening plate can be easily disassembled and installed, thereby improving work efficiency, and by setting heat dissipation holes, the raw materials inside the main body can be easily dissipated, so that the temperature of the raw materials can be quickly reduced after processing, and the demolding speed can be increased, thereby improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.
[0019] Figure 1 This is a schematic diagram of a sponge production mold that is easy to fully lay out according to the utility model.
[0020] Figure 2 This is a schematic diagram of the internal structure of a sponge production mold that is easy to fully lay.
[0021] Figure 3 This is a schematic structural diagram of an outer shell in a sponge production mold that is convenient for full laying according to the utility model.
[0022] Figure 4 This is a structural schematic diagram of the main body of a sponge production mold that is easy to fully lay out according to the utility model.
[0023] Figure 5 This is a structural schematic diagram of a screening plate in a sponge production mold that is easy to fully lay.
[0024] In the figure, 100-base, 110-shell, 120-main body, 130-screening plate, 140-heat dissipation hole, 150-handle 1, 160-blocking bar, 170-vibration plate, 180-spring, 190-vibration motor, 200-chute, 210-slide bar, 220-screening hole, 230-handle 2. DETAILED DESCRIPTION
[0025] The following will be combined with the accompanying drawings of the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only one embodiment of the present invention, not a complete embodiment. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts shall fall within the scope of protection of the present invention.
[0026] See also Figures 1 to 5 A sponge production mold that is easy to fully lay, comprising: a base 100, a shell 110 and a main body 120. The upper surface of the base 100 is recessed inward to form a group of placement grooves. A plurality of groups of springs 180 are fixed at the bottom of the placement grooves. A group of vibration plates 170 are provided on top of the springs 180.
[0027] Four sets of shells 110 are placed inside the placement slot, each set of shells 110 is provided with a set of main bodies 120, two sets of baffles 160 are provided on the left and right sides of the main bodies 120, a set of screening plates 130 is provided above the two sets of baffles 160, and two sets of handles 150 are provided on the front and back sides of the top of the main bodies 120;
[0028] Two sets of handles 230 are provided on the left and right sides of the upper surface of the screening plate 130. Several sets of screening holes 220 are opened through the top of the screening plate 130. The radius length of the screening hole 220 is greater than the radius length of the sponge raw material. The screening plate 130 is a stainless steel structure.
[0029] See also Figure 2 A group of motor cavities are provided in the center of the base 100, and a group of vibration motors 190 are provided inside the motor cavities. The model of the vibration motor 190 is YZS-20-6 vibration motor.
[0030] See also Figure 1 and Figure 3 A plurality of heat dissipation holes 140 are respectively provided on the front and back of the housing 110 , and two groups of slide grooves 200 are respectively provided on the front and back sides of the housing 110 . The housing 110 is made of stainless steel.
[0031] See also Figure 4 Two sets of slide bars 210 are respectively provided on the front and back of the main body 120. The length and width of the slide bars 210 are smaller than the length and width of the chute 200. The main body 120 is made of stainless steel.
[0032] See also Figure 1 、 Figure 3 、 Figure 4 and Figure 5The length, width and height of the main body 120 are all smaller than those of the shell 110. The top of the main body 120 is on the same horizontal plane as the top of the shell 110. In actual use, first place the four sets of shells 110 in the placement grooves, so that the four sets of shells 110 fit together and the bottoms are in contact with the top of the vibration plate 170. Lift the two sets of handles 150, insert the two sets of slide bars 210 of one set of main bodies 120 into the shell 110 along the two sets of slide grooves 200, and place the main body 120 in the shell. 110, repeat the above steps, place the other three groups of main bodies 120 inside the other three groups of shells 110 respectively, after completion, pick up a group of screening plates 130, lift two groups of handles 230, and place the screening plates 130 on top of the two groups of baffles 160 inside the main body 120, repeat the above steps, place the other three groups of screening plates 130 inside the other three groups of main bodies 120 respectively, thereby completing the assembly of four groups of molds, the final effect is simple and quick disassembly and installation, easy demoulding and use, and improved work efficiency.
[0033] See also Figure 1 、 Figure 2 and Figure 5 The vibration plate 170 is made of stainless steel. The bottom of the vibration plate 170 contacts the top of several groups of springs 180, and the top of the vibration plate 170 contacts the bottom of the four groups of shells 110. In actual use, sponge raw materials are poured into the four groups of main bodies 120 respectively, and the vibration motor 190 is started. Under the action of the vibration motor 190, the spring 180 amplifies the vibration and transmits it to the vibration plate 170, so that the vibration plate 170 drives the screening plate 130 inside the four groups of main bodies 120 to vibrate. The raw materials pass through the screening plate 130 and are blocked by the screening holes 220. Small-volume raw materials fall down through the screening holes 220 into the bottom of the main body 120, and large-volume raw materials are blocked above the screening plate 130, thereby reducing the gap between the raw materials and making the raw materials more fully laid.
[0034] See also Figure 1 、 Figure 2 、 Figure 3 and Figure 5 The screening plate 130 is placed on the top of the two groups of baffles 160, and the screening hole 220 is between the two groups of baffles 160 and is not opposite to the two groups of baffles 160. In actual use, after the raw materials are poured in, the two groups of handles 230 are lifted respectively, and the four groups of screening plates 130 are taken out, so that the small volume raw materials are in the lower layer inside the main body 120, and the large volume raw materials are in the upper layer of the small volume raw materials. Under the action of vibration, the gaps between the raw materials continue to shrink, and the gaps between the raw materials are further compressed, so that the raw materials are more fully laid, and then the raw materials are laid more evenly, thereby improving work efficiency. During the operation of the sponge production mold, the heat dissipation holes 140 can quickly reduce the temperature and make demoulding faster.
[0035] See also Figure 1、 Figure 3 、 Figure 4 and Figure 5 , as a set of embodiments of the present invention: in actual use, first place the four groups of shells 110 inside the placement grooves respectively, so that the four groups of shells 110 fit each other and the bottoms are in contact with the top of the vibration plate 170, lift the two groups of handles 150, and insert the two groups of slide bars 210 of one group of main bodies 120 along the two groups of slide grooves 200 into the shell 110, so that the main body 120 is placed inside the shell 110, and repeat the above steps to place the other three groups of main bodies 120 inside the other three groups of shells 110 respectively. After completion, pick up one group of screening plates 130, lift the two groups of handles 230, and place the screening plates 130 above the two groups of blocking bars 160 inside the main body 120, repeat the above steps to place the other three groups of screening plates 130 respectively inside the other three groups of main bodies 120, thereby completing the assembly of the four groups of molds. The final effect is that disassembly and installation are simple and quick, easy to demould and use, and work efficiency is improved.
[0036] See also Figure 1 、 Figure 2 、 Figure 3 and Figure 5 As another embodiment of the present invention: Based on the further elaboration of the above embodiment, after the four sets of molds are installed, sponge raw materials are poured into the four sets of main bodies 120 respectively, and the vibration motor 190 is started. Under the action of the vibration motor 190, the spring 180 amplifies the vibration and transmits it to the vibration plate 170, so that the vibration plate 170 drives the screening plate 130 inside the four sets of main bodies 120 to vibrate. The raw materials pass through the screening plate 130 and are blocked by the screening holes 220. Small-volume raw materials fall downward through the screening holes 220 into the bottom of the main body 120, and large-volume raw materials are blocked above the screening plate 130, thereby reducing the gaps between the raw materials and making the raw materials more fully laid.
[0037] After the raw materials are poured in, lift the two sets of handles 230 respectively and take out the four sets of screening plates 130, so that the small-volume raw materials are in the lower layer inside the main body 120, and the large-volume raw materials are in the upper layer of the small-volume raw materials. Under the action of vibration, the gaps between the raw materials continue to shrink, and the gaps between the raw materials are further compressed, so that the raw materials are laid more fully, and then the raw materials are laid more evenly, which improves work efficiency. During the operation of the sponge production mold, the heat dissipation holes 140 can quickly reduce the temperature, making demoulding faster.
[0038] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A sponge production mold that is easy to fully lay, comprising: A base (100), a housing (110) and a main body (120), characterized in that: the upper surface of the base (100) is recessed inward to form a group of placement grooves, a plurality of groups of springs (180) are fixed at the bottom of the placement grooves, and a group of vibration plates (170) are provided on the top of the springs (180); Four groups of shells (110) are placed inside the placement slot, each group of the shells (110) is provided with a group of main bodies (120), two groups of baffles (160) are provided on the left and right sides of the main body (120), a group of screening plates (130) are provided above the two groups of baffles (160), and two groups of handles (150) are provided on the front and rear sides of the top of the main body (120); Two groups of handles (230) are provided on the left and right sides of the upper surface of the screening plate (130), and a plurality of groups of screening holes (220) are provided through the top of the screening plate (130). The radius length of the screening hole (220) is greater than the radius length of the sponge raw material. The screening plate (130) is a stainless steel structure.
2. A sponge production mold that is easy to fully lay as claimed in claim 1, characterized in that: A group of motor cavities is provided at the center of the base (100), and a group of vibration motors (190) are provided inside the motor cavities. The model of the vibration motors (190) is a YZS-20-6 vibration motor.
3. A sponge production mold that is easy to fully lay as claimed in claim 2, characterized in that: A plurality of groups of heat dissipation holes (140) are respectively provided on the front and back sides of the shell (110), two groups of slide grooves (200) are respectively provided on the front and back sides of the shell (110), and the shell (110) is made of stainless steel.
4. A sponge production mold that is easy to fully lay as claimed in claim 3, characterized in that: Two groups of slide bars (210) are respectively provided on the front and back sides of the main body (120); the length and width of the slide bars (210) are both smaller than the length and width of the slide groove (200); and the main body (120) is made of stainless steel.
5. A sponge production mold that is easy to fully lay as claimed in claim 4, characterized in that: The length, width and height of the main body (120) are all smaller than the length, width and height of the outer shell (110), and the top of the main body (120) and the top of the outer shell (110) are located on the same horizontal plane.
6. A sponge production mold that is easy to fully lay as claimed in claim 5, characterized in that: The vibration plate (170) is made of stainless steel, the bottom of the vibration plate (170) contacts the tops of several groups of springs (180), and the top of the vibration plate (170) contacts the bottoms of four groups of housings (110).
7. A sponge production mold that is easy to fully lay as claimed in claim 1, characterized in that: The screening plate (130) is placed on top of the two groups of baffle bars (160), and the screening holes (220) are located between the two groups of baffle bars (160) and are not opposite to the two groups of baffle bars (160).