Composite folding film machine

By designing a composite folding film machine, and automatically forming and extruding film parts using the forming mechanism and extrusion mechanism, the problem of existing film folding relying on manual operation is solved, improving efficiency and quality and reducing costs.

CN222662631UActive Publication Date: 2025-03-25SHANDONG RENHUI ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202421312470.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-11
Publication Date
2025-03-25
Estimated Expiration
2034-06-11

AI Technical Summary

Technical Problem

Most of the existing film folding relies on manual manual operation, resulting in inconsistent film folding degree, affecting the efficiency of use, and manual operation will damage the film and increase costs.

Method used

A composite folding membrane machine is designed, including a forming mechanism and an extrusion mechanism. Through the misalignment of the cylinder and the folding teeth, the automatic forming and extrusion of the membrane parts are realized, reducing manual operation.

Benefits of technology

The efficiency of film folding is improved, the film damage and cost is reduced, and the uniformity of the film parts and high-quality molding is ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of film folding machines, and discloses a composite film folding machine which comprises a mounting plate assembly, a feeding assembly, a forming mechanism and an extruding mechanism are installed on the top of the mounting plate assembly, and the feeding assembly is arranged on the left side of the top of the mounting plate assembly; the forming mechanism is mounted in the middle of the top of the mounting plate assembly, and the extruding mechanism is mounted on the right side of the top of the mounting plate assembly. The second folding row teeth move downwards to extrude the film, the second folding row teeth and the first folding row teeth are in staggered butt joint to enable the film to be formed, after pressing is completed, the film is moved to the left side of the push plate, the push plate moves leftwards to extrude the film, the film can be rapidly formed, and the problems that the quality of the film is affected by manual operation, and the production efficiency is high are solved. And the processing efficiency is reduced, and the cost is saved.
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Description

Technical Field

[0001] The utility model relates to the technical field of folding film machines, in particular to a composite folding film machine. Background Art

[0002] At present, my country's membrane industry has entered a period of rapid growth. The scale of engineering applications of membrane technologies such as ultrafiltration, microfiltration, and reverse osmosis in the fields of energy and electricity, nonferrous metallurgy, seawater desalination, water treatment, sewage reuse, and medicine and food has expanded rapidly, and the development prospects are becoming more and more broad. Most membranes undergo special treatments when used, such as separation, folding, catalysis, etc. Most of the existing membrane folding relies on manual operation, and most membranes have different folding degrees, resulting in different effects of the membrane, affecting the efficiency of use, and manual operation will damage the membrane and increase costs. Utility Model Content

[0003] 1. Technical issues to be solved

[0004] In view of the shortcomings of the prior art, the utility model provides a composite folding film machine, which has the advantages of facilitating improving the efficiency of film folding, reducing losses, and lowering costs. It solves the problem that most of the existing film folding relies on manual operation, most films have different folding degrees, resulting in different effects of the film, affecting the efficiency of use, and manual operation will cause damage to the film and increase costs.

[0005] (II) Technical solution

[0006] In order to achieve the above-mentioned purpose of facilitating improving the efficiency of film folding, reducing losses and lowering costs, the utility model provides the following technical solutions: a composite folding film machine, comprising a mounting plate assembly, the top of which is respectively equipped with a feeding assembly, a forming mechanism and an extrusion mechanism, the feeding assembly is arranged on the top left side of the mounting plate assembly, the forming mechanism is installed in the top middle position of the mounting plate assembly, and the extrusion mechanism is installed on the top right side of the mounting plate assembly.

[0007] Preferably, the mounting plate assembly comprises a base plate, a mounting groove is arranged in the middle of the top of the base plate, a first folding row of teeth is installed on the inner side of the mounting groove, and side plates are installed on the front and rear sides of the base plate.

[0008] Preferably, the feeding assembly comprises two arc-shaped plates, a feed port is provided between the two arc-shaped plates, and support plates are installed on the front and rear sides of the arc-shaped plates.

[0009] Preferably, the bottom of the support plate is connected to the top of the side plate, and the bottom side of the arc-shaped plate at the bottom is connected to the top side of the bottom plate.

[0010] Preferably, the forming mechanism includes an L-shaped plate, a first cylinder is installed on the top of the L-shaped plate, a telescopic rod is connected to the bottom of the first cylinder, a forming seat is installed on the bottom end of the telescopic rod, two limit columns are connected to the top side of the forming seat, the two limit columns are arranged on both sides of the telescopic rod, a slot is provided at the bottom of the forming seat, a card plate is connected to the inner side of the slot, two limit holes are provided on the top side of the card plate, the two limit holes are in the same straight line with the limit columns, a heater is installed on the top inner side of the slot, a heating tube is installed at the top center of the card plate, a heating plate is installed at the bottom of the heating tube, the heating plate is arranged inside the card plate, and a second folding row of teeth is installed at the bottom of the card plate.

[0011] Preferably, the top of the heating tube is connected to the bottom of the heater, the bottom of the L-shaped plate is linked to the top side of the bottom plate, the second folded row of teeth is arranged directly above the first folded row of teeth, and the tooth openings of the second folded row of teeth are staggered with the tooth openings of the first folded row of teeth.

[0012] Preferably, the extrusion mechanism includes a second cylinder, a piston rod is installed on the left side of the second cylinder, a push plate is installed on the left side of the piston rod, a top plate is installed on the top of the push plate, and a pressure plate is connected to the left side of the push plate, a connecting groove is opened on the top of the pressure plate, a threaded rod is connected to the inner side of the connecting groove, and the threaded rod is rotatably connected to the inner side of the top plate.

[0013] Preferably, the bottom side of the push plate is connected to the top side of the bottom plate, and the second cylinder is installed on the top left side of the bottom plate.

[0014] (III) Beneficial effects

[0015] Compared with the prior art, the utility model provides a composite folding film machine, which has the following beneficial effects:

[0016] 1. The composite folding film machine, through the setting of the forming mechanism and the extrusion mechanism, when the film piece moves downward from the feed port to above the first folding row of teeth, the cylinder is started to move the second folding row of teeth downward to extrude the film piece, and the second folding row of teeth and the first folding row of teeth are staggered and docked so that the film piece can be formed. After the pressing is completed, the film piece is moved to the left side of the push plate, and the push plate is moved to the left to extrude the film piece, so that the film piece can be quickly formed, which solves the problem that manual operation affects the quality of the film piece and reduces the processing efficiency, and saves costs.

[0017] 2. The composite folding film machine increases the temperature of the outer surface of the second folding teeth by setting a heater, a heating tube and a heating plate. The heat treatment can increase the deformation rate of the film, enable the film to be formed quickly, and improve the processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the structure of the first folding row of teeth of the utility model;

[0020] Figure 3 It is a structural schematic diagram of the molding mechanism of the utility model;

[0021] Figure 4 It is a cross-sectional structural diagram of the molding mechanism of the utility model;

[0022] Figure 5 It is a structural schematic diagram of the extrusion mechanism of the utility model.

[0023] In the figure: 1. mounting plate assembly; 11. bottom plate; 12. mounting groove; 13. first folding row of teeth; 14. side plate; 2. feeding assembly; 21. arc plate; 22. feed port; 23. support plate; 3. forming mechanism; 31. L-shaped plate; 32. first cylinder; 33. telescopic rod; 34. forming seat; 341. limiting column; 342. slot; 35. clamping plate; 351. limiting hole; 36. heater; 361. heating tube; 362. heating plate; 37. second folding row of teeth; 4. extrusion mechanism; 41. second cylinder; 42. piston rod; 43. push plate; 44. top plate; 45. threaded rod; 46. pressing plate; 47. connecting groove. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figure 1-5 A composite folding film machine includes a mounting plate assembly 1, on the top of which are respectively installed a feeding assembly 2, a molding mechanism 3 and an extrusion mechanism 4, the feeding assembly 2 is arranged on the top left side of the mounting plate assembly 1, the molding mechanism 3 is installed in the middle position of the top of the mounting plate assembly 1, and the extrusion mechanism 4 is installed on the top right side of the mounting plate assembly 1. Specifically, the mounting plate assembly 1 is an operating platform to facilitate the installation of other structures, the feeding assembly 2 is used for conveying film materials to improve processing efficiency, the molding mechanism 3 is used for folding and molding of film parts, and the extrusion mechanism 4 is used for secondary processing of film parts to accelerate the folding and molding of film parts.

[0026] The mounting plate assembly 1 includes a base plate 11, a mounting groove 12 is provided in the middle of the top of the base plate 11, a first folding row of teeth 13 is installed on the inner side of the mounting groove 12, and side plates 14 are installed on the front and rear sides of the base plate 11. The horizontal height of the top side of the first folding row of teeth 13 is lower than the horizontal height of the top side of the arc plate 21 below, so that the membrane can be moved to the top of the first folding row of teeth 13 for quick positioning.

[0027] The feeding assembly 2 includes two arc plates 21, a feed port 22 is arranged between the two arc plates 21, and support plates 23 are installed on the front and rear sides of the arc plates 21, the bottom of the support plate 23 is connected to the top of the side plate 14, and the bottom side of the bottom arc plate 21 is connected to the top side of the bottom plate 11. The membrane falls from between the two arc plates 21, and no manual positioning is required. The operation is simple and the labor intensity is reduced.

[0028] The forming mechanism 3 includes an L-shaped plate 31, a first cylinder 32 is installed on the top of the L-shaped plate 31, a telescopic rod 33 is connected to the bottom of the first cylinder 32, a forming seat 34 is installed at the bottom end of the telescopic rod 33, two limiting columns 341 are connected to the top side of the forming seat 34, and the two limiting columns 341 are arranged on both sides of the telescopic rod 33. A card slot 342 is provided at the bottom of the forming seat 34, and a card plate 35 is connected to the inner side of the card slot 342. Two limiting holes 351 are provided on the top side of the card plate 35, and the two limiting holes 351 are on the same line as the limiting columns 341. A heater 36 is installed on the inner top of the card slot 342, a heating tube 361 is installed at the top center of the card plate 35, a heating plate 362 is installed at the bottom of the heating tube 361, and the heating plate 362 is arranged inside the card plate 35. A second folding plate 362 is installed at the bottom of the card plate 35 The top of the stacked row of teeth 37 and the heating tube 361 are connected to the bottom of the heater 36, and the bottom of the L-shaped plate 31 is connected to the top side of the bottom plate 11. The second folding row of teeth 37 is arranged directly above the first folding row of teeth 13, and the tooth opening of the second folding row of teeth 37 is staggered with the tooth opening of the first folding row of teeth 13. Through the arrangement of the heater 36, the heating tube 361 and the heating plate 362, the temperature of the bottom surface of the second folding row of teeth 37 is increased. The heating treatment can make the membrane more easily deformed, quickly form, and improve the processing efficiency. The heater 36 can adjust the temperature to prevent the membrane from being damaged by excessive temperature. The limiting column 341 is connected to the inner side of the limiting hole 351 to fix the card plate 35 to prevent the card plate 35 from being offset and affecting the folding effect. The card slot 342 and the card plate 35 can be separately arranged to facilitate the replacement of the card plate 35.

[0029] The extrusion mechanism 4 includes a second cylinder 41, a piston rod 42 is installed on the left side of the second cylinder 41, a push plate 43 is installed on the left side of the piston rod 42, a top plate 44 is installed on the top of the push plate 43, and a pressure plate 46 is connected to the left side of the push plate 43, a connecting groove 47 is opened on the top of the pressure plate 46, a threaded rod 45 is connected to the inner side of the connecting groove 47, the threaded rod 45 is rotatably connected to the inner side of the top plate 44, the bottom side of the push plate 43 is connected to the top side of the bottom plate 11, the second cylinder 41 is installed on the left side of the top of the bottom plate 11, the push plate 43 moves to the left side to extrude the film, and the pressure plate 46 limits the film to prevent the film from moving upward due to extrusion, so as to facilitate rapid molding.

[0030] When in use, first start the heater 36, and increase the temperature of the heating plate 362 through the heating tube 361. After heat transfer, the temperature of the bottom of the second folding row of teeth 37 increases, and the film is sent to the top side of the first folding row of teeth 13 through the feed port 22 between the two arc-shaped plates 21. The first cylinder 32 is started, and the forming seat 34 drives the second folding row of teeth 37 to descend, and the film is squeezed. Due to the staggered arrangement of the second folding row of teeth 37 and the first folding row of teeth 13, the second folding row of teeth 37 and the first folding row of teeth 13 can fit closely together. After a certain time, the second folding row of teeth 37 is raised, the film is taken out and placed on the top side of the bottom plate 11 between the push plate 43 and the L-shaped plate 31, the threaded rod 45 is rotated to move the pressure plate 46 downward by an appropriate distance, the second cylinder 41 is started, the push plate 43 moves to the left, the film is squeezed and basically formed, and if the second folding row of teeth 37 needs to be replaced, the limiting column 341 is raised, the card plate 35 is taken out of the card slot 342, and after replacing the new second folding row of teeth 37, the limiting column 341 is connected to the inner side of the limiting hole 351 to fix the second folding row of teeth 37.

[0031] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A composite folding film machine, comprising a mounting plate assembly (1), characterized in that: The top of the mounting plate assembly (1) is respectively equipped with a feeding assembly (2), a forming mechanism (3) and an extrusion mechanism (4); the feeding assembly (2) is arranged on the left side of the top of the mounting plate assembly (1); the forming mechanism (3) is installed at the middle position of the top of the mounting plate assembly (1); and the extrusion mechanism (4) is installed on the right side of the top of the mounting plate assembly (1); The mounting plate assembly (1) comprises a bottom plate (11), a mounting groove (12) is arranged in the middle of the top of the bottom plate (11), a first folding row of teeth (13) is installed inside the mounting groove (12), and side plates (14) are installed on the front and rear sides of the bottom plate (11); The forming mechanism (3) comprises an L-shaped plate (31), a first cylinder (32) is installed on the top of the L-shaped plate (31), a telescopic rod (33) is connected to the bottom of the first cylinder (32), a forming seat (34) is installed at the bottom end of the telescopic rod (33), two limiting columns (341) are connected to the top side of the forming seat (34), the two limiting columns (341) are arranged on both sides of the telescopic rod (33), a card slot (342) is opened at the bottom of the forming seat (34), and a card slot (342) is connected to the inner side of the card slot (342). A plate (35) is provided with two limiting holes (351) on the top side of the card plate (35), the two limiting holes (351) are on the same straight line with the limiting column (341), a heater (36) is installed on the inner top of the card slot (342), a heating tube (361) is installed at the top center of the card plate (35), a heating plate (362) is installed at the bottom of the heating tube (361), the heating plate (362) is arranged inside the card plate (35), and a second folding row of teeth (37) is installed at the bottom of the card plate (35).

2. A composite folding film machine according to claim 1, characterized in that: The feeding assembly (2) comprises two arc-shaped plates (21), a feeding port (22) is arranged between the two arc-shaped plates (21), and support plates (23) are installed on the front and rear sides of the arc-shaped plates (21).

3. A composite folding film machine according to claim 2, characterized in that: The bottom of the support plate (23) is connected to the top of the side plate (14), and the bottom side of the arc-shaped plate (21) at the bottom is connected to the top side of the bottom plate (11).

4. The composite folding film machine according to claim 1, characterized in that: The top of the heating tube (361) is connected to the bottom of the heater (36), the bottom of the L-shaped plate (31) is connected to the top side of the bottom plate (11), the second folding row of teeth (37) is arranged directly above the first folding row of teeth (13), and the tooth opening of the second folding row of teeth (37) is staggered with the tooth opening of the first folding row of teeth (13).

5. The composite folding film machine according to claim 1, characterized in that: The extrusion mechanism (4) comprises a second cylinder (41), a piston rod (42) is installed on the left side of the second cylinder (41), a push plate (43) is installed on the left side of the piston rod (42), a top plate (44) is installed on the top of the push plate (43), and a pressure plate (46) is connected to the left side of the push plate (43), a connecting groove (47) is opened on the top of the pressure plate (46), a threaded rod (45) is connected to the inner side of the connecting groove (47), and the threaded rod (45) is rotatably connected to the inner side of the top plate (44).

6. The composite folding film machine according to claim 5, characterized in that: The bottom side of the push plate (43) is connected to the top side of the bottom plate (11), and the second cylinder (41) is installed on the top left side of the bottom plate (11).