Sponge production equipment capable of automatically compressing and packaging

Abstract

The sponge production equipment capable of automatically compressing and packaging comprises a bottom plate, a cutting assembly, a compressing assembly, a conveying roller, a packaging machine and a compressing and conveying roller, supporting legs are installed on the lower side surface of the bottom plate, and the cutting assembly is installed on the rear side of the upper side surface of the bottom plate; compared with the prior art, the sponge cutting device has the advantages that by arranging the cutting assembly and the compression assembly, a user can quickly and accurately complete the cutting task of sponge, the production efficiency and the productivity are improved, the production cost is reduced, and the production efficiency is improved. And the compression assembly can compress the sponge, so that the size of the sponge is reduced, compact packaging is achieved through the packaging machine, the storage space and the transportation cost can be reduced, by arranging the compression conveying roller, when the sponge is fed into the packaging machine through the compression conveying roller, the sponge can still be kept in a compressed state, and a user can conveniently package and use the sponge.

Description

Technical Field

[0001] The utility model belongs to the field of sponge production equipment, in particular to a sponge production equipment capable of automatic compression packaging. Background Art

[0002] A sponge production equipment that can be automatically compressed and packaged is a sponge compression packaging machine. If there is no compression component, it means that the sponge cannot be compressed, which will result in a larger product volume. Large-volume products will take up more storage and transportation space, increase costs and logistics pressure, and in addition, the lack of compression components will also limit the production capacity of the production equipment and reduce production efficiency. In addition, sponge production equipment without cutting components cannot cut the raw materials according to the required size, resulting in waste. Uncut raw materials may not be fully utilized, increasing costs and waste of resources, and if manual compression and cutting of sponges are performed, a large amount of manpower investment is required, including operators and labor time, which not only increases production costs, but also limits the improvement of production capacity. Therefore, it is necessary to propose a new structure to solve the above technical problems. Utility Model Content

[0003] In view of the shortcomings of the prior art, the purpose of the utility model is to provide a sponge production device that can automatically compress and package, so as to solve the problems raised in the above background technology.

[0004] The utility model is realized through the following technical scheme: a sponge production equipment that can be automatically compressed and packaged, comprising: a bottom plate, a cutting assembly, a compression assembly, a conveying roller, a packaging machine and a compression conveying roller, wherein the lower surface of the bottom plate is installed with a supporting leg, the rear side of the upper surface of the bottom plate is installed with a cutting assembly, the front side of the upper surface of the bottom plate is installed with a compression assembly, a compression conveying roller and a packaging machine, a plurality of conveying rollers are evenly installed between the cutting assembly and the compression assembly on the upper surface of the bottom plate, and the plurality of conveying rollers have the same structure, the cutting assembly comprises a mounting plate 1, a cylinder 1 and a cutting head, a cylinder 1 is installed on the upper surface of the mounting plate 1, and a cutting head is installed inside the mounting plate 1, the compression assembly comprises a mounting plate 2, a cylinder 2 and a compression plate, a cylinder 2 is installed on the upper surface of the mounting plate 2, and a compression plate is installed inside the mounting plate 2.

[0005] As a preferred embodiment, three supporting legs are respectively installed on the left edge and the right edge of the lower surface of the base plate, a reinforcing rod is welded between the two supporting legs on the left and right sides of the rear half, and a mounting plate 1 is installed at the rear edge of the upper surface of the base plate, the mounting plate 1 is an inverted concave structure, and the mounting plate 1 has the same structure as the mounting plate 2.

[0006] As a preferred embodiment, a cylinder one is installed through the center of the upper surface of the mounting plate one, a cutting head is installed at the telescopic end of the cylinder one, a cylinder two is installed through the center of the upper surface of the mounting plate two, the cylinder two has the same structure as the cylinder one, a compression plate is installed at the telescopic end of the cylinder two, and the length and width of the compression plate are the same as the length and width of the inner upper surface of the mounting plate two.

[0007] As a preferred embodiment, the lower surface of the compression plate abuts against the upper surface of the base plate, and the left and right surfaces of the mounting plate one and the mounting plate two are respectively and evenly provided with two threaded holes, and the threaded holes do not penetrate the surface of the mounting plate one and the mounting plate two, and the left and right surfaces of the mounting plate one and the mounting plate two are respectively fixed with a limit plate by threaded holes and screws, and the lower edge of the limit plate is flush with the upper surface of the base plate.

[0008] As a preferred embodiment, a small motor is installed on the right side surface of each conveying roller, the right end of the conveying roller is connected to the output shaft of the small motor, and the small motor is electrically connected to the power supply through an electric wire.

[0009] As a preferred embodiment, a packaging machine is installed on the front edge of the upper surface of the base plate, the model of the packaging machine is XDB-FRC, the packaging machine is electrically connected to the power supply through electric wires, a compression conveying roller is installed at the rear of the packaging machine, the conveying compression roller includes a compression roller, an electric push rod and a rotating motor, and an electric push rod is symmetrically installed on the left surface and the right surface of the base plate respectively.

[0010] As a preferred embodiment, the telescopic end of the electric push rod on the left is connected to the lower surface of the housing of the rotating motor, the output shaft of the rotating motor is connected to the compression roller, the telescopic end of the electric push rod on the right is connected to the right end of the compression roller through a rotating rod, the end of the rotating rod away from the electric push rod is rotatably connected to the compression roller, a gap is provided between the outer surface of the compression roller and the upper surface of the base plate, and the two electric push rods are synchronously electrically connected to the power supply through wires.

[0011] After adopting the above technical scheme, the beneficial effects of the utility model are as follows: by setting a cutting component and a compression component, a mounting plate 1 is installed on the front edge of the upper surface of the bottom plate, a cylinder 1 is installed through the upper surface of the mounting plate 1, a cutting head is installed on the telescopic end of the cylinder 1 and is arranged inside the mounting plate 1, a cylinder 2 is installed through the upper surface of the mounting plate 2, a compression plate is installed on the telescopic end of the cylinder 2, the lower surface of the compression plate abuts against the upper surface of the bottom plate through the cylinder, the left and right surfaces of the mounting plate 1 and the mounting plate 2 are respectively fixed with a limiting plate through threaded holes and screws, and a plurality of conveying rollers are evenly connected between the cutting component and the compression component on the upper surface of the bottom plate, and the right ends of the plurality of conveying rollers are connected to the output shaft of the small motor, and the user can use the cutting component to cut a large piece of sponge material into a smaller size (so as to adapt to the packaging machine and facilitate the packaging machine to package the cut sponge), thereby reducing material waste and improving material utilization, and the user can quickly and accurately complete the sponge cutting task, thereby improving production efficiency and capacity;

[0012] The compression component can compress the sponge to reduce its volume, thereby achieving compact packaging through the packaging machine, which helps to reduce storage space and transportation costs. The user can use the compression component to moderately compress the sponge to protect the shape and quality of the sponge during transportation and storage, and reduce the risk of deformation and damage. It is equipped with a cylinder to achieve automatic compression, which can quickly and evenly compress the sponge, improve packaging efficiency and production capacity, and there is no need to manually use tools to compress the sponge.

[0013] By setting a compression and conveying roller, the compression and conveying roller includes a compression roller, an electric push rod, a rotating rod and a rotating motor. An electric push rod is symmetrically installed on the left and right surfaces of the bottom plate respectively, and the rotating motor is installed on the upper end of the left electric push rod. The output shaft of the rotating motor is connected to the compression roller, and the rotating rod is rotatably installed on the end of the compression roller away from the rotating motor. The end of the rotating rod away from the compression roller is connected to the telescopic end of the right electric push rod. When in use, the user can adjust the gap between the compression roller and the upper surface of the bottom plate through the electric push rod according to the compression state of the sponge. The compression and conveying roller can quickly and continuously feed the sponge into the packaging machine, thereby improving production efficiency. Compared with manual operation, the automated compression and conveying roller can greatly reduce manpower input and production time, and when the sponge is fed into the packaging machine by the compression and conveying roller, the sponge can still be kept in a compressed state, which is convenient for users to package and use. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0015] Figure 1 The utility model is a schematic diagram of the overall structure of a sponge production device capable of automatic compression packaging.

[0016] Figure 2 The utility model is a schematic diagram of a limit plate of a sponge production device capable of automatic compression packaging.

[0017] Figure 3 The utility model is a schematic diagram of a compression conveying roller of a sponge production device capable of automatic compression packaging.

[0018] In the figure, 100-bottom plate, 110-support leg, 120-reinforcement rod, 130-transmission roller, 131-small motor, 140-limiting plate;

[0019] 200-mounting plate 1, 210-cylinder 1, 220-cutting head;

[0020] 300-mounting plate 2, 310-cylinder 2, 320-compression plate;

[0021] 400-compression conveying roller, 410-rotation motor, 420-rotation rod, 430-electric push rod, 440-compression roller;

[0022] 500-Packing machine. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figures 1 to 3The utility model provides a technical solution: a sponge production device that can be automatically compressed and packaged, comprising: a bottom plate 100, a cutting assembly, a compression assembly, a conveying roller 130, a packaging machine 500 and a compression conveying roller 400, a support leg 110 is installed on the lower surface of the bottom plate 100, a cutting assembly is installed on the rear side of the upper surface of the bottom plate 100, a compression assembly, a compression conveying roller 400 and a packaging machine 500 are installed on the front side of the upper surface of the bottom plate 100, and the upper surface of the bottom plate 100 is connected to the cutting assembly and the compression assembly. A plurality of conveying rollers 130 are evenly installed, and the plurality of conveying rollers 130 have the same structure. The cutting assembly includes a mounting plate 200, a cylinder 210 and a cutting head 220. The cylinder 210 is installed on the upper surface of the mounting plate 200, and the cutting head 220 is installed inside the mounting plate 200. The compression assembly includes a mounting plate 2 300, a cylinder 2 310 and a compression plate 320. The cylinder 2 310 is installed on the upper surface of the mounting plate 2 300, and the compression plate 320 is installed inside the mounting plate 2 300.

[0025] See also Figure 1 , Figure 2 As an embodiment of the present utility model: three support legs 110 are respectively installed on the left edge and the right edge of the lower surface of the bottom plate 100, and a reinforcing rod 120 is welded between the two support legs 110 on the left and right sides of the rear half. A mounting plate 1 200 is installed on the rear edge of the upper surface of the bottom plate 100. The mounting plate 1 200 is in an inverted concave shape. The mounting plate 1 200 has the same structure as the mounting plate 2 300;

[0026] A cylinder 1 210 is installed through the center of the upper surface of the mounting plate 1 200, and a cutting head 220 is installed at the telescopic end of the cylinder 1 210. A cylinder 2 310 is installed through the center of the upper surface of the mounting plate 2 300. The cylinder 2 310 has the same structure as the cylinder 1 210. A compression plate 320 is installed at the telescopic end of the cylinder 2 310. The length and width of the compression plate 320 are the same as the length and width of the inner upper surface of the mounting plate 2 300.

[0027] The lower surface of the compression plate 320 is in contact with the upper surface of the bottom plate 100. The left and right surfaces of the mounting plate 1 200 and the mounting plate 2 300 are evenly provided with two threaded holes, which do not penetrate the surfaces of the mounting plate 1 200 and the mounting plate 2 300. The left and right surfaces of the mounting plate 1 200 and the mounting plate 2 300 are respectively fixed with a limiting plate 140 through threaded holes and screws. The lower edge of the limiting plate 140 is flush with the upper surface of the bottom plate 100.

[0028] A small motor 131 is installed on the right side surface of each conveying roller 130, and the right end of the conveying roller 130 is connected to the output shaft of the small motor 131, and the small motor 131 is electrically connected to the power supply through an electric wire;

[0029] When in use, the user first places the prepared sponge on the upper surface of the bottom plate 100 and under the cutting assembly, and then starts the cylinder 1 210, so that the cylinder 1 210 drives the cutting head 220 to descend to cut the sponge (the size of the sponge is cut and adjusted according to the needs of the user and the packaging machine 500), and then the sponge after cutting will be put on the outer surface of the conveying roller 130. At this time, the user starts the multiple small motors 131, so that the multiple small motors 131 keep rotating at a uniform speed and then drive the conveying roller 130 to rotate (clockwise), and then drive the conveying roller 1 30, the sponge on the outer surface of the mounting plate 1 200 and the mounting plate 2 300 moves forward, because the left surface and the right surface of the mounting plate 1 200 and the mounting plate 2 300 are both installed with the limit plate 140 by screws, it can be ensured that the sponge will not fall out of the conveying roller 130 during transportation, and then the sponge enters the bottom of the compression assembly through the conveying roller 130. At this time, the user turns on the cylinder 2 310, so that the cylinder 2 310 drives the compression plate 320 to compress the sponge below it. After the compression is completed, the cylinder 2 310 is retracted, and then sent into the compression conveying roller 400 through the conveying roller 130 and then sent into the packaging machine 500 for packaging.

[0030] See also Figure 1 , Figure 3 As an embodiment of the utility model: a packaging machine 500 is installed on the front edge of the upper surface of the bottom plate 100, the model of the packaging machine 500 is XDB-FRC, the packaging machine 500 is electrically connected to the power supply through wires, a compression conveying roller 400 is installed in abutment with the rear of the packaging machine 500, and the conveying compression roller 440 includes a compression roller 440, an electric push rod 430 and a rotating motor 410, and an electric push rod 430 is symmetrically installed on the left surface and the right surface of the bottom plate 100 respectively;

[0031] The telescopic end of the left electric push rod 430 is connected to the lower surface of the housing of the rotating motor 410, and the output shaft of the rotating motor 410 is connected to the compression roller 440. The telescopic end of the right electric push rod 430 is connected to the right end of the compression roller 440 through the rotating rod 420. The end of the rotating rod 420 away from the electric push rod 430 is rotatably connected to the compression roller 440. A gap is set between the outer surface of the compression roller 440 and the upper surface of the bottom plate 100. The two electric push rods 430 are synchronously electrically connected to the power supply through wires.

[0032] When the sponge enters the compression conveying roller 400, the user adjusts the gap between the compression roller 440 and the upper surface of the bottom plate 100 through the two electric push rods 430 according to the rotation state of the sponge after compression, so that the compression roller 440 is in contact with the upper surface of the sponge for compression. When the sponge is about to enter the compression conveying roller 400, the rotating motor 410 is started. The rotating motor 410 drives the compression roller 440 to rotate (clockwise), and then the sponge is kept in a compressed state and sent into the packaging machine 500. Then the packaging machine 500 is started to compress and package the sponge. The compression conveying roller 400 can send the sponge into the packaging machine 500 quickly and continuously, thereby improving production efficiency. Compared with manual operation, the automated compression conveying roller 400 can greatly reduce manpower input and production time, and when the sponge is sent into the packaging machine 500 by the compression conveying roller 400, the sponge can still be kept in a compressed state, which is convenient for users to package and use.

[0033] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A sponge production device capable of automatic compression packaging, comprising: A bottom plate (100), a cutting assembly, a compression assembly, a conveying roller (130), a packaging machine (500) and a compression conveying roller (400), characterized in that a supporting leg (110) is installed on the lower surface of the bottom plate (100), and a cutting assembly is installed on the rear side of the upper surface of the bottom plate (100); A compression assembly, a compression conveying roller (400) and a packaging machine (500) are installed on the front side of the upper surface of the bottom plate (100); a plurality of conveying rollers (130) are evenly installed between the cutting assembly and the compression assembly on the upper surface of the bottom plate (100); the plurality of conveying rollers (130) have the same structure; the cutting assembly comprises a mounting plate 1 (200), a cylinder 1 (210) and a cutting head (220); The upper surface of the mounting plate 1 (200) is mounted with a cylinder 1 (210), and the interior of the mounting plate 1 (200) is mounted with a cutting head (220). The compression assembly comprises a mounting plate 2 (300), a cylinder 2 (310), and a compression plate (320). The upper surface of the mounting plate 2 (300) is mounted with a cylinder 2 (310), and the interior of the mounting plate 2 (300) is mounted with a compression plate (320).

2. The sponge production equipment capable of automatic compression packaging as claimed in claim 1, characterized in that: Three supporting legs (110) are respectively installed on the left edge and the right edge of the lower surface of the base plate (100), and a reinforcing rod (120) is welded between the two supporting legs (110) on the left and right sides of the rear half. A mounting plate 1 (200) is installed on the rear edge of the upper surface of the base plate (100), and the mounting plate 1 (200) is an inverted concave structure. The mounting plate 1 (200) has the same structure as the mounting plate 2 (300).

3. The sponge production equipment capable of automatic compression packaging as claimed in claim 2, characterized in that: A cylinder 1 (210) is installed through the center of the upper surface of the mounting plate 1 (200), and a cutting head (220) is installed at the telescopic end of the cylinder 1 (210). A cylinder 2 (310) is installed through the center of the upper surface of the mounting plate 2 (300), and the cylinder 2 (310) has the same structure as the cylinder 1 (210). A compression plate (320) is installed at the telescopic end of the cylinder 2 (310), and the length and width of the compression plate (320) are the same as the length and width of the inner upper surface of the mounting plate 2 (300).

4. The sponge production equipment capable of automatic compression packaging as claimed in claim 3, characterized in that: The lower surface of the compression plate (320) is in contact with the upper surface of the bottom plate (100); the left surface and the right surface of the mounting plate 1 (200) and the mounting plate 2 (300) are respectively evenly provided with two threaded holes, and the threaded holes do not penetrate the surface of the mounting plate 1 (200) and the mounting plate 2 (300); the left surface and the right surface of the mounting plate 1 (200) and the mounting plate 2 (300) are respectively fixed with a limiting plate (140) through threaded holes and screws, and the lower edge of the limiting plate (140) is flush with the upper surface of the bottom plate (100).

5. The sponge production equipment capable of automatic compression packaging as claimed in claim 4, characterized in that: A small motor (131) is installed on the right side surface of each of the conveying rollers (130); the right end of the conveying roller (130) is connected to the output shaft of the small motor (131); and the small motor (131) is electrically connected to a power source via an electric wire.

6. The sponge production equipment capable of automatic compression packaging as claimed in claim 5, characterized in that: A packaging machine (500) is installed at the front edge of the upper surface of the base plate (100). The model of the packaging machine (500) is XDB-FRC. The packaging machine (500) is electrically connected to a power source via an electric wire. A compression conveying roller (400) is installed in abutment with the rear of the packaging machine (500). The compression conveying roller (400) includes a compression roller (440), an electric push rod (430) and a rotating motor (410). An electric push rod (430) is symmetrically installed on the left and right surfaces of the base plate (100).

7. The sponge production equipment capable of automatic compression packaging as claimed in claim 6, characterized in that: The telescopic end of the electric push rod (430) on the left is connected to the lower surface of the housing of the rotating motor (410), and the output shaft of the rotating motor (410) is connected to the compression roller (440). The telescopic end of the electric push rod (430) on the right is connected to the right end of the compression roller (440) through a rotating rod (420), and the end of the rotating rod (420) away from the electric push rod (430) is rotatably connected to the compression roller (440). A gap is set between the outer surface of the compression roller (440) and the upper surface of the bottom plate (100), and the two electric push rods (430) are synchronously electrically connected to a power source through electric wires.

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