Novel detection full-automatic packaging machine

Abstract

The utility model provides a novel detection full-automatic packaging machine which comprises a working table, a material conveying track is fixedly installed at the top end of the working table, a product feeding vibration disc is installed at the left end of the material conveying track, CCD detectors are arranged at the middle end of the outer side and the middle end of the back of the material conveying track respectively, and a CCD defect eliminating mechanism is installed on the outer side of the right end of the material conveying track. An index plate rotating material taking mechanism is installed at the right end of the CCD defect eliminating mechanism, the outer side of the index plate rotating material taking mechanism is connected with a rear plug feeding vibration disc through a material conveying rail, and an automatic carrier tape packaging mechanism is arranged at the right end of the index plate rotating material taking mechanism. According to the novel detection full-automatic packaging machine, through cooperation of the CCD defect eliminating mechanism, the index plate rotating material taking mechanism and the automatic carrier tape packaging mechanism, CCD detection is adopted, manual rear plug mounting is avoided, and manual carrier tape packaging is avoided; and the air cylinder and the index plate are linked, so that the fatigue degree of personnel is reduced, and the productivity efficiency and the quality are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of packaging, and more specifically to a new type of fully automatic detection packaging machine. Background Art

[0002] A packaging machine is a mechanical device used to automatically or semi-automatically package products. Fully automatic packaging machines are widely used in many industries, such as food, medicine, cosmetics, daily chemical products, etc. Many electronic components on the market are generally packaged by taping packaging machines, but packaging machines only have packaging functions and cannot make effective judgments on the direction, appearance defects, and taping anomalies of the product. Manual inspection and rework are required, which greatly affects efficiency and also affects product quality.

[0003] In view of the above problems, regarding the technical problem that the existing packaging machines need manual inspection and processing to affect the efficiency, after a lot of searching, a fully automatic tape inspection packaging machine with patent number CN215972284U was found. The fully automatic tape inspection packaging machine includes a tape station and a frame for equipment installation. The frame is provided with a positioning mold for positioning the tape, and a defective product conveying line for conveying defective products is provided on the top of the frame, and a visual direction judgment component, a vacuum component and a variable distance suction device for conveying defective products to the defective product conveying line are provided on the top of the frame; wherein, the variable distance suction device includes a servo motor, a lead screw assembly is provided on the servo motor, and a lifting cylinder that can drive the lead screw assembly to slide horizontally is movably connected to the lead screw assembly, so as to facilitate the removal of defective packaging to the defective product conveying line for conveying, and improve the qualified rate of products recycled to the TRAY tray automatic recycling station; however, the technical solution provided by the patent has the following problems:

[0004] (1) During the product packaging process, multiple conveyor tracks may be used. Due to the different product processes on the production line, products need to be transferred from one conveyor line to another. If this process requires manual transfer by staff, it may cause operator fatigue and operational errors, increasing the risk of errors. There may be safety hazards caused by careless operation, increasing the risk of workplace accidents.

[0005] (2) In the packaging process of some products, in order to protect the products from dust, pollution, etc., it is necessary to install a dust cover after packaging is completed. This may require additional steps and equipment, such as a capping machine, to complete this operation. The installation of a dust cover will increase the complexity and tediousness of the packaging process, increase the equipment investment on the packaging line, and may require additional manual intervention, which increases the complexity of the packaging process;

[0006] The utility model adopts CCD detection, manual rear plugging, and manual tape packaging; it adopts cylinder + indexing plate linkage to reduce personnel fatigue and improve production efficiency and quality. Utility Model Content

[0007] The utility model aims to solve the technical problems raised by the above-mentioned background technology and provides a new type of fully automatic inspection and packaging machine. Through the cooperation of a CCD defective elimination mechanism, a dividing plate rotating material taking mechanism and an automatic carrier packaging mechanism, the vibration plate can automatically load, inspect, install, plug and package in one, which is more convenient.

[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a new type of fully automatic inspection packaging machine, comprising: a workbench, a feed track is fixedly installed on the top of the workbench, a product feed vibration plate is installed on the left end of the feed track, a finished product shift cylinder is arranged on the back of the feed track, CCD detectors are arranged on the middle end of the outer side and the middle end of the back of the feed track, a CCD defective elimination mechanism is installed on the outer side of the right end of the feed track, a dividing plate rotating material picking mechanism is installed on the right end of the CCD defective elimination mechanism, the outer side of the dividing plate rotating material picking mechanism is connected to the rear plug feed vibration plate through the feed track, and an automatic carrier packaging mechanism is arranged on the right end of the dividing plate rotating material picking mechanism.

[0009] A further preferred solution: the CCD defective elimination mechanism comprises: a pushing cylinder and a defective product box;

[0010] The push cylinder and the defective product box are respectively arranged on both sides of the right end of the feeding track, and the push cylinder and the defective product box are symmetrically arranged with the feeding track as the center.

[0011] A further preferred solution: the indexing disc rotating material taking mechanism comprises: a vacuum adsorber and a motor indexing disc;

[0012] The motor indexing plate is installed on the top right side of the workbench, and a plurality of vacuum adsorbers are installed around the motor indexing plate.

[0013] A further preferred solution: the automatic tape-carrying packaging mechanism comprises: a tape-carrying reel and a motor reel;

[0014] The tape carrier reel and the motor reel are both installed on the right back of the top of the workbench, and the motor reel is located at one end of the tape carrier reel.

[0015] A further preferred solution is that the left side of the motor indexing plate is located at the rear end of the feed track.

[0016] A further preferred solution is that the outer side of the motor indexing plate is located at the rear end of the feed track to which the rear plug feed vibration plate is connected.

[0017] A further preferred solution is that the back of the motor indexing plate is located outside the automatic carrier packaging mechanism.

[0018] Beneficial effects:

[0019] 1. By setting up a CCD defective elimination mechanism, unqualified products will be pushed into the defective product box by the pushing cylinder for storage when passing through the CCD defective elimination mechanism; while qualified products can be continuously transported and moved;

[0020] 2. By setting up a rotary feed mechanism with a dividing plate, when the product passes through the rotary feed mechanism with a dividing plate along the feeding track, the product will be adsorbed by the vacuum absorber in the rotary feed mechanism with a dividing plate, so that it can be subsequently transferred to the corresponding position through the rotating motor dividing plate;

[0021] 3. By setting up an automatic tape-carrying packaging mechanism, the finished product will be adsorbed by the vacuum absorber in the indexing plate rotating material-retrieving mechanism, so that it can be subsequently transferred to the direction of the automatic tape-carrying packaging mechanism through the rotating motor indexing plate, and can be transported through the tape-carrying disk in the automatic tape-carrying packaging mechanism, and the final packaging operation is completed through the motor reel.

[0022] 4. In summary, this new type of fully automatic inspection packaging machine, through the cooperation of CCD defective elimination mechanism, indexing plate rotating material picking mechanism and automatic carrier packaging mechanism, the vibration plate automatically loads, inspects, installs, plugs and packages in one; and adopts CCD inspection to avoid manual installation and plugging, and avoids manual carrier packaging; adopts cylinder plus indexing plate linkage to reduce personnel fatigue, improve production efficiency and quality; thereby saving production costs and improving company benefits. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0024] Figure 2 It is a schematic structural diagram of a workbench in a top view of the present invention.

[0025] Figure 3 It is a structural schematic diagram of the front side of the workbench of the utility model.

[0026] Figure 4 It is a structural schematic diagram of the side surface of the workbench of the utility model.

[0027] Figure 1-4In: 1. Workbench; 2. Feed track; 3. Product feed vibration plate; 4. Finished product shift cylinder; 5. CCD detector; 6. CCD defective removal mechanism; 601. Push cylinder; 602. Defective product box; 7. Indexing plate rotating material taking mechanism; 701. Vacuum adsorber; 702. Motor indexing plate; 8. Rear plug feed vibration plate; 801. Pressing cylinder; 9. Automatic tape packaging mechanism; 901. Tape carrier; 902. Motor reel. DETAILED DESCRIPTION

[0028] The following will be combined with the attached embodiment of the present utility model Figure 1-Figure 4 , clearly and completely describe the technical solutions in the embodiments of the utility model.

[0029] See also Figure 1-4 In the embodiment of the utility model, a new type of fully automatic detection packaging machine includes: a workbench 1 as the basic platform of the entire packaging machine, supporting the installation and operation of various components; a feed track 2 is fixed on the top of the workbench 1, used to convey the flow of products; a product feeding vibration plate 3 is installed on the left end, and a finished product shift cylinder 4 is arranged on the back; the product feeding vibration plate 3 puts the products into the feed track 2 one by one, playing the role of product feeding; the finished product shift cylinder 4 acts on the feed track 2 to move the conveyed products one by one; a CCD detector 5 is arranged on the outside of the feed track 2 The middle end of the side and the middle end of the back are used to detect whether the product is qualified; the CCD defective elimination mechanism 6 is installed on the outside of the right end of the feed track 2, and is used to push away unqualified products; the indexing plate rotating material picking mechanism 7 clamps the passing products and transfers them to the feed track 2 connected to the rear plug feeding vibration plate 8; the rear plug feeding vibration plate 8 puts the dust covers one by one into the feed track 2; the pressing cylinder 801 is used to press the dust cover into the product to complete the assembly; the automatic carrier packaging mechanism 9 is the final packaging operation, and the indexing plate rotating material picking mechanism 7 will transfer the finished products here to complete the final packaging.

[0030] In the embodiment of the utility model, the CCD defective elimination mechanism 6 includes: a pushing cylinder 601 and a defective product box 602; the pushing cylinder 601 and the defective product box 602 are respectively arranged on both sides of the right end of the conveying track 2, and the pushing cylinder 601 and the defective product box 602 are symmetrically arranged with the conveying track 2 as the center, so that when unqualified products pass through the CCD defective elimination mechanism 6, they will be pushed into the defective product box 602 for storage by the pushing cylinder 601; and qualified products can be continuously transported and moved.

[0031] In the embodiment of the utility model, the indexing plate rotating material picking mechanism 7 includes: a vacuum absorber 701 and a motor indexing plate 702; the motor indexing plate 702 is installed on the top right side of the workbench 1, and a plurality of vacuum absorbers 701 are installed around the motor indexing plate 702, so that when the product passes through the indexing plate rotating material picking mechanism 7 along the feeding track 2, the product will be absorbed by the vacuum absorber 701 in the indexing plate rotating material picking mechanism 7, so that it can be subsequently transferred to the corresponding position by rotating the motor indexing plate 702.

[0032] In the embodiment of the utility model, the automatic tape-carrying packaging mechanism 9 includes: a tape-carrying disk 901 and a motor reel 902; the tape-carrying disk 901 and the motor reel 902 are both installed on the top right back of the workbench 1, and the motor reel 902 is located at one end of the tape-carrying disk 901, so that the finished product is transferred to the direction of the automatic tape-carrying packaging mechanism 9 by the rotating motor indexing disk 702, and can be transported by the tape-carrying disk 901 in the automatic tape-carrying packaging mechanism 9, and the final packaging operation is completed by the motor reel 902.

[0033] In the embodiment of the utility model, the left side of the motor dividing plate 702 is located at the tail end of the feed track 2, so that after the product is transported to the tail end of the feed track 2, the vacuum absorber 701 of the motor dividing plate 702 close to the feed track 2 can absorb the product, so that the position can be transferred later by rotating the motor dividing plate 702, so that the product can be moved to the next workstation for processing.

[0034] In the embodiment of the utility model, the outer side of the motor dividing plate 702 is located at the tail end of the feed track 2 to which the rear plug feed vibration plate 8 is connected, so that the dust cover inside the rear plug feed vibration plate 8 can be moved to the position connected to the motor dividing plate 702 after being transported through the feed track 2, so as to be assembled with the product adsorbed by the vacuum adsorber 701 on the motor dividing plate 702.

[0035] In the embodiment of the utility model, the back of the motor indexing plate 702 is located on the outside of the automatic carrier packaging mechanism 9, so that after the product is assembled with the dust cover, the finished product can be transferred to the automatic carrier packaging mechanism 9 for packaging through the motor indexing plate 702 and the vacuum absorber 701 thereon.

[0036] Working principle: First, the product feeding vibration plate 3 can put several products into the feeding track 2 one by one, and then the finished product shifting cylinder 4 allows the feeding track 2 to transport several products one by one; when the product passes through the multiple CCD detectors 5 arranged at the middle end of the outer side and the middle end of the back of the feeding track 2 along the feeding track 2, the multiple CCD detectors 5 can detect whether the product is qualified; when the unqualified product passes through the CCD defective elimination mechanism 6, it will be pushed into the defective product box 602 by the pushing cylinder 601 for storage; and the qualified product can be continuously transported and moved; when the product passes through the indexing plate rotating material taking mechanism 7 along the feeding track 2, the product will be vacuum adsorbed by the vacuum adsorbent in the indexing plate rotating material taking mechanism 7 701 is adsorbed, so that it can be subsequently transferred to the feed track 2 connected to the rear plug feeding vibration plate 8 through the rotating motor indexing plate 702; at the same time, the rear plug feeding vibration plate 8 puts several dust covers into the feed track 2 one by one; then after the dust cover moves to the position corresponding to the product, the dust cover can be pressed into the product through the pressing cylinder 801 to realize assembly; then the finished product will be adsorbed by the vacuum adsorber 701 in the indexing plate rotating material taking mechanism 7, so that it can be subsequently transferred to the direction of the automatic carrier packaging mechanism 9 through the rotating motor indexing plate 702, and can be transported through the carrier plate 901 in the automatic carrier packaging mechanism 9, and the final packaging operation is completed through the motor winding plate 902.

Claims

1. A new type of fully automatic detection packaging machine, including: The workbench (1) is characterized in that: a feed track (2) is fixedly installed at the top of the workbench (1), a product feeding vibration plate (3) is installed at the left end of the feed track (2), a finished product shifting cylinder (4) is arranged on the back of the feed track (2), a CCD detector (5) is arranged at the middle end of the outer side and the middle end of the back of the feed track (2), a CCD defective elimination mechanism (6) is installed on the outer side of the right end of the feed track (2), a dividing plate rotating material picking mechanism (7) is installed on the right end of the CCD defective elimination mechanism (6), the outer side of the dividing plate rotating material picking mechanism (7) is connected to a rear plug feeding vibration plate (8) through the feed track (2), and an automatic carrier packaging mechanism (9) is arranged on the right end of the dividing plate rotating material picking mechanism (7).

2. According to claim 1, a new type of fully automatic detection packaging machine is characterized by: The CCD defective removal mechanism (6) comprises: a material pushing cylinder (601) and a defective product box (602); The push cylinder (601) and the defective product box (602) are respectively arranged on both sides of the right end of the feeding track (2), and the push cylinder (601) and the defective product box (602) are symmetrically arranged with the feeding track (2) as the center.

3. According to claim 1, the new type of fully automatic detection packaging machine is characterized by: The indexing disc rotating material taking mechanism (7) comprises: a vacuum absorber (701) and a motor indexing disc (702); The motor indexing plate (702) is installed on the top right side of the workbench (1), and a plurality of vacuum absorbers (701) are installed around the motor indexing plate (702).

4. A new type of fully automatic detection packaging machine according to claim 3, characterized in that: The automatic tape-carrying packaging mechanism (9) comprises: a tape-carrying disk (901) and a motor winding disk (902); The tape carrier reel (901) and the motor reel (902) are both installed on the right back of the top end of the workbench (1), and the motor reel (902) is located at one end of the tape carrier reel (901).

5. According to claim 3, the new type of fully automatic detection packaging machine is characterized by: The left side of the motor indexing disc (702) is located at the rear end of the feeding track (2).

6. A new type of fully automatic detection packaging machine according to claim 3, characterized in that: The outer side of the motor indexing disc (702) is located at the rear end of the feeding track (2) to which the rear plug feeding vibration disc (8) is connected.

7. The new type of fully automatic detection packaging machine according to claim 3 is characterized by: The back of the motor indexing plate (702) is located outside the automatic tape-carrying packaging mechanism (9).

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