Pallet bag falling mechanism

By designing the pallet bagging mechanism, using the spiral mechanism and the bottom conveying roller machine, the automatic collection and transportation of the pallets are realized, solving the problem of inefficient security pallet recycling in the prior art, improving work efficiency and reducing manpower participation.

CN222664576UActive Publication Date: 2025-03-25BEIJING WUQIANG INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202421460714.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-25
Publication Date
2025-03-25
Estimated Expiration
2034-06-25

AI Technical Summary

Technical Problem

In the prior art, the recycling efficiency of airport security pallets is low, mainly relying on manual collection, and the efficiency is not high.

Method used

A pallet bagging mechanism is designed, including a spiral mechanism, a frame and a bottom conveyor roller machine. The spiral mechanism drives the chain and gear transmission group through a servo motor, drives the spiral column to rotate, automatically collects and trays, and slowly drops the tray to the bottom conveying roller machine for transportation.

Benefits of technology

The automated collection and transportation of pallets are realized, which significantly improves recycling efficiency, reduces manpower participation, and improves work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a tray bag falling mechanism. The tray bag falling mechanism comprises a spiral body mechanism, a rack and a bottom conveying roller column machine. The spiral body mechanism comprises a servo motor, a first chain wheel, a second chain wheel, a chain, a transmission shaft, a gear transmission set and a spiral column corresponding to the gear transmission set. The servo motor is fixed at the bottom position of the rack; the spiral column comprises a column body part and a supporting blade part which spirally extends upwards along the surface of the column body part; the supporting blade parts on the two sets of spiral columns on the same side are used for making contact with the edge of one side of a supporting tray, and the supporting blade parts on the two sets of spiral columns on the other side are used for making contact with the edge of the other side of the supporting tray. The bottom conveying roller column machine is arranged below the spiral body mechanism; according to the tray bag falling mechanism, the working efficiency of tray recycling is improved, and manpower work is saved.
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Description

Technical Field

[0001] The utility model relates to the field of transfer equipment, in particular to a pallet bag dropping mechanism. Background Art

[0002] With the increasing passenger throughput in airports, airport service work is also facing tremendous work pressure. Especially in the security inspection process, a large number of trays (or security inspection trays) are used to ensure that the large number of passengers' luggage pieces can be placed in a timely, safe and efficient manner.

[0003] However, further research found that the large-scale use of security pallets cannot guarantee fast and efficient recycling. The traditional recycling method is manual auxiliary recycling processing, and the manual collection of a large number of security pallets is inefficient. Utility Model Content

[0004] The utility model aims to provide a tray bagging mechanism to solve the technical problems of low efficiency of security inspection tray recovery in the prior art.

[0005] Based on the above purpose, the present application provides a tray bagging mechanism, including a spiral mechanism, a frame, and a bottom conveying roller machine;

[0006] Wherein, the spiral mechanism includes a servo motor, a first sprocket, a second sprocket, a chain, a transmission shaft, a gear transmission group and a spiral column corresponding to the gear transmission group; the servo motor is fixed at the bottom position of the frame;

[0007] The output end of the servo motor is provided with a first sprocket; the two ends of the chain are respectively sleeved with the first sprocket and the second sprocket; the second sprocket is arranged on the transmission shaft; the transmission shaft is provided with the gear transmission group, and the gear transmission group is used to drive the spiral column to rotate;

[0008] The spiral columns are at least four groups, two of which are distributed on one side of the frame, and the other two are distributed on the other side of the frame;

[0009] The spiral column comprises a column body and a supporting blade portion extending upward in a spiral along the surface of the column body; the supporting blade portions on the two groups of spiral columns on the same side are used to contact one side edge of the supporting tray, and the supporting blade portions on the two groups of spiral columns on the other side are used to contact the other side edge of the supporting tray;

[0010] The bottom conveying roller machine is arranged below the screw mechanism.

[0011] Furthermore, the frame includes a top rectangular frame formed by a plurality of profiles, a bottom rectangular frame formed by a plurality of profiles, and vertical poles; there are four vertical poles, all of which are arranged between the top rectangular frame and the bottom rectangular frame;

[0012] The entrance enclosed by the inner wall of the top rectangular frame serves as a loading window for placing the tray;

[0013] The supporting blades of the spiral column are all arranged inwardly, and the outer edges of the supporting blades of the spiral column protrude inwardly from the insertion window to form a rectangular edge for supporting the tray dropped from the insertion window.

[0014] Furthermore, it also includes an outer sealing plate; the outer sealing plate is fixedly connected to the two side surfaces of the frame.

[0015] Furthermore, the bottom conveying roller machine includes roller mounting frames and multiple transmission rollers installed on both sides of the bottom of the frame; the two roller mounting frames are transversely installed on both sides of the bottom of the frame, and multiple mounting holes are arranged along the transverse extension direction of the roller mounting frames; the multiple transmission rollers are installed in a transverse arrangement along the roller mounting frames; and both ends of each transmission roller are inserted into the mounting holes of the roller mounting frames.

[0016] Furthermore, the outer edge surface of the supporting blade portion is a smooth surface.

[0017] Furthermore, the outer sealing plate is an aluminum alloy plate; and the frame is formed by splicing aluminum alloy profiles.

[0018] Furthermore, the second sprocket is connected to the transmission shaft via a key.

[0019] Furthermore, along the direction from bottom to top of the column part, the ascending slope of the supporting blade part is smaller (that is, the spiral radius of the supporting blade part is getting smaller and smaller), so that when the top window just contacts, it moves downward slowly, in order to facilitate the slow reception of the placed pallet and ensure the stability of the placement. Then, when the pallet is fully in place, the bottom slope of the supporting blade part is larger, and there is no need to consider stability, which facilitates the subsequent rapid fall and the subsequent rapid transfer of the bottom conveying roller machine.

[0020] By adopting the above technical solution, the tray bag dropping mechanism provided by the present application has the following technical effects compared with the prior art:

[0021] The present application provides a tray bagging mechanism, comprising a spiral mechanism, a frame, and a bottom conveying roller machine; wherein the spiral mechanism comprises a servo motor, a first sprocket, a second sprocket, a chain, a transmission shaft, a gear transmission group, and a spiral column corresponding to the gear transmission group; the servo motor is fixed at the bottom position of the frame;

[0022] The output end of the servo motor is provided with a first sprocket; the two ends of the chain are respectively sleeved with the first sprocket and the second sprocket; the second sprocket is arranged on the transmission shaft; the transmission shaft is provided with the gear transmission group, and the gear transmission group is used to drive the spiral column to rotate;

[0023] The spiral columns are at least four groups, two of which are distributed on one side of the frame, and the other two are distributed on the other side of the frame;

[0024] The spiral column includes a column body and a supporting blade portion extending upward in a spiral along the surface of the column body; the supporting blade portions on the two groups of spiral columns on the same side are used to contact one side edge of the support tray, and the supporting blade portions on the two groups of spiral columns on the other side are used to contact the other side edge of the support tray; the bottom conveying roller machine is arranged below the spiral body mechanism.

[0025] In specific applications, the servo motor is fixed at the bottom of the frame; the servo motor starts to rotate, and then a first sprocket is installed on the output end of the servo motor, and then the first sprocket rotates to drive the chain, and the chain drives the second sprocket installed on the transmission shaft; in this way, the transmission shaft rotates and finally drives two sets of spiral columns at the same time; the spiral column includes a column part and a supporting blade part that extends upward along the surface of the column part in a spiral; the driving part of the servo motor adopts chain transmission, and as the column part rotates, the supporting blade part is finally used to support the pallet from four angles (the four sides of the pallet); as the supporting blade part rotates, the pallet is finally moved downward from the top window to ensure that the spiral column can easily and quickly drive the pallet to move downward from the top window and finally transport it out; the spiral column has the function of automatically collecting pallets; under the action of the spiral body mechanism, the pallet slowly falls, so that when the pallet falls, the bottom conveying roller machine receives the pallet, and then transports the pallet out of the bagging mechanism; a pallet bagging mechanism provided in this embodiment has a simple structural design, but is highly practical, saves manpower, and improves the collection work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0027] Figure 1 It is a structural schematic diagram of the tray bag dropping mechanism provided in the first embodiment of the present application in a three-dimensional perspective;

[0028] Figure 2This is a schematic diagram of the structure of the tray bagging mechanism provided in the first embodiment of the present application after the outer sealing plate is hidden;

[0029] Figure 3 yes Figure 2 A schematic diagram of a three-dimensional structure viewed from above;

[0030] Figure 4 This is a partial structural diagram of the tray bag dropping mechanism provided in the first embodiment of the present application after a part of the structure is hidden;

[0031] Figure 5 This is another partial structural schematic diagram of the tray bag dropping mechanism provided in the first embodiment of the present application after a part of the structure is hidden;

[0032] Figure 6 This is another partial structural diagram of the tray bag dropping mechanism provided in the first embodiment of the present application after the partial structure is hidden;

[0033] Icon: spiral mechanism 10; servo motor 101; first sprocket 102; second sprocket 103; chain 104, transmission shaft 105; gear transmission group 106; spiral column 107; column part 1071; supporting blade part 1072; frame 20; top rectangular frame 201; bottom rectangular frame 202; vertical pole 203; bottom conveying roller machine 30; roller mounting frame 301; transmission roller 302; outer sealing plate 40. DETAILED DESCRIPTION

[0034] The technical solution of the utility model will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0035] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0036] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0037] Embodiment 1

[0038] like Figures 1 to 4 As shown, a tray bagging mechanism provided in this embodiment includes a spiral mechanism 10, a frame 20, a bottom conveying roller machine 30, and an outer sealing plate 40; the outer sealing plate 40 is fixedly connected to the two side surfaces of the frame 20.

[0039] The spiral mechanism 10 includes a servo motor 101, a first sprocket 102, a second sprocket 103, a chain 104, a transmission shaft 105, a gear transmission group 106 and a spiral column 107 corresponding to the gear transmission group 106; the servo motor 101 is fixed at the bottom position of the frame 20;

[0040] The output end of the servo motor 101 is provided with a first sprocket 102; the two ends of the chain 104 are respectively connected with the first sprocket 102 and the second sprocket 103; the second sprocket 103 is arranged on a transmission shaft 105; the transmission shaft 105 is provided with the gear transmission group 106, and the gear transmission group 106 is used to drive the spiral column 107 to rotate;

[0041] The spiral columns 107 are at least four groups, two of which are distributed on one side of the frame 20, and the other two are distributed on the other side of the frame 20;

[0042] The spiral column 107 includes a column portion 1071 and a support blade portion 1072 extending upward in a spiral along the surface of the column portion; the support blade portions on the two groups of spiral columns 107 on the same side are used to contact one side edge of the support tray, and the support blade portions on the two groups of spiral columns 107 on the other side are used to contact the other side edge of the support tray;

[0043] The bottom conveying roller machine 30 is arranged below the screw mechanism 10 .

[0044] The frame 20 includes: mainly composed of aluminum profiles, and is used to support the entire device.

[0045] The spiral mechanism 10 is used for caching and separating the trays. The spiral mechanism 10 includes a servo motor 101, a first sprocket 102, a second sprocket 103, a chain 104, a transmission shaft 105, a gear transmission group 106, and a spiral column 107 corresponding to the gear transmission group 106. The frame 20 is mainly composed of aluminum profiles and is used to support the entire device. Similarly, a bottom conveying roller machine 30 is provided at the bottom of the frame 20.

[0046] In specific applications, the servo motor 101 is fixed at the bottom position of the frame 20; the servo motor 101 starts to rotate, and then a first sprocket 102 is installed on the output end of the servo motor 101, and then the first sprocket 102 rotates to drive the chain 104, and then the chain 104 drives the second sprocket 103 installed on the transmission shaft 105; in this way, the transmission shaft rotates and finally drives two groups of spiral columns 107 at the same time. The driving part of the servo motor adopts chain transmission. The spiral mechanism 10 has the function of automatically collecting trays. At the same time, the good synchronization characteristics of the servo motor are used to ensure that the spiral column 107 can easily and quickly drive the tray to move downward from the top window and finally transport it out; under the action of the spiral mechanism 10, the tray slowly falls down, so that when the tray falls down, the bottom conveying roller machine 30 receives the tray, and then transports the tray out of the bagging mechanism;

[0047] Furthermore, the frame 20 includes a top rectangular frame 201 formed by a plurality of profiles, a bottom rectangular frame 202 formed by a plurality of profiles, and vertical poles 203; there are four vertical poles, all of which are arranged between the top rectangular frame and the bottom rectangular frame;

[0048] The entrance formed by the inner wall of the top rectangular frame serves as a tray placement window 204;

[0049] The supporting blade portions of the spiral column 107 are all arranged inwardly, and the outer edges of the supporting blade portions 1072 of the spiral column 107 protrude inwardly from the inner wall of the top rectangular frame to form a rectangular edge (i.e., the insertion window 204) for supporting the tray dropped from the insertion window.

[0050] In the above technical solution, the outer edge of the supporting blade portion 1072 of the spiral column 107 protrudes inward from the entrance surrounded by the inner wall of the top rectangular frame to form a rectangular edge, which can ensure that the outer edge of the tray inserted from the insertion window 204 directly contacts the supporting blade portion 1072 after falling into the insertion window 204.

[0051] Furthermore, the bottom conveying roller machine 30 specifically includes a roller mounting frame 301 and a plurality of transmission rollers 302 installed on both sides of the bottom of the frame 20; the two roller mounting frames are transversely installed on both sides of the bottom of the frame 20, and a plurality of mounting holes are provided along the transverse extension direction of the roller mounting frames; the plurality of transmission rollers are installed in a transverse arrangement along the roller mounting frames; and both ends of each transmission roller are inserted into the mounting holes of the roller mounting frames.

[0052] In the above technical solution, the bottom conveying roller machine 30 can transfer the fallen pallets.

[0053] Furthermore, the outer edge surface of the supporting blade portion 1072 is a smooth surface.

[0054] In the above technical solution, the outer edge surface of the supporting blade portion 1072 is a smooth surface, that is, the smooth surface can be used to smoothly transfer the trays one by one to the bottom of the rack.

[0055] Furthermore, the outer sealing plate 40 is an aluminum alloy plate; and the frame 20 is formed by splicing aluminum alloy profiles.

[0056] Furthermore, the second sprocket 103 is connected to the transmission shaft 105 via a key.

[0057] Furthermore, along the direction from bottom to top of the column part, the ascending slope of the supporting blade part is smaller (that is, the spiral radius of the supporting blade part is getting smaller and smaller), so that when the top window just contacts, it moves downward slowly, in order to facilitate the slow reception of the placed pallet and ensure the stability of the placement. Then, when the pallet is fully in place, the bottom slope of the supporting blade part is larger, and there is no need to consider stability, which facilitates the subsequent rapid fall and the subsequent rapid transfer of the bottom conveying roller machine 30.

[0058] In addition, the top of the spiral column 107 is also designed with a proximity switch to control the start and stop of the mechanism; two pairs of photoelectric beams are used to detect whether the tray enters the bagging mechanism.

[0059] In summary, the tray bagging mechanism provided by the present invention solves the problem of collecting and recycling airport security trays; it also has many technical advantages such as simple structure and low cost, no need for human assistance during the entire process, good safety, high degree of structural integration, and easy maintenance.

[0060] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the utility model.

Claims

1. A tray bagging mechanism, characterized in that: It includes a screw mechanism, a frame, and a bottom conveying roller machine; Wherein, the spiral mechanism includes a servo motor, a first sprocket, a second sprocket, a chain, a transmission shaft, a gear transmission group and a spiral column corresponding to the gear transmission group; the servo motor is fixed at the bottom position of the frame; The output end of the servo motor is provided with a first sprocket; the two ends of the chain are respectively sleeved with the first sprocket and the second sprocket; the second sprocket is arranged on the transmission shaft; the transmission shaft is provided with the gear transmission group, and the gear transmission group is used to drive the spiral column to rotate; The spiral columns are at least four groups, two of which are distributed on one side of the frame, and the other two are distributed on the other side of the frame; The spiral column comprises a column body and a supporting blade portion extending upward in a spiral along the surface of the column body; the supporting blade portions on the two groups of spiral columns on the same side are used to contact one side edge of the supporting tray, and the supporting blade portions on the two groups of spiral columns on the other side are used to contact the other side edge of the supporting tray; The bottom conveying roller machine is arranged below the screw mechanism.

2. The tray bag dropping mechanism according to claim 1, characterized in that: The frame includes a top rectangular frame formed by a plurality of profiles, a bottom rectangular frame formed by a plurality of profiles, and vertical poles; there are four vertical poles, all of which are arranged between the top rectangular frame and the bottom rectangular frame; The entrance enclosed by the inner wall of the top rectangular frame serves as a loading window for placing the tray; The supporting blades of the spiral column are all arranged inwardly, and the outer edges of the supporting blades of the spiral column protrude inwardly from the insertion window to form a rectangular edge for supporting the tray dropped from the insertion window.

3. The tray bag dropping mechanism according to claim 2, characterized in that: It also includes an outer sealing plate, which is fixedly connected to both side surfaces of the frame.

4. The tray bag dropping mechanism according to claim 3, characterized in that: The bottom conveying roller machine includes roller mounting frames and multiple transmission rollers installed on both sides of the bottom of the frame; the two roller mounting frames are transversely installed on both sides of the bottom of the frame, and multiple mounting holes are arranged along the transverse extension direction of the roller mounting frames; the multiple transmission rollers are installed in a transverse arrangement along the roller mounting frames; and both ends of each transmission roller are inserted into the mounting holes of the roller mounting frames.

5. The tray bag dropping mechanism according to claim 1, characterized in that: The outer edge surface of the supporting blade portion is a smooth surface.

6. The tray bag dropping mechanism according to claim 3, characterized in that: The outer sealing plate is an aluminum alloy plate; the frame is formed by splicing aluminum alloy profiles.

7. The tray bag dropping mechanism according to claim 1, characterized in that: The second sprocket is connected to the transmission shaft via a key.

8. The tray bag dropping mechanism according to claim 4, characterized in that: The ascending slope of the supporting blade portion is smaller along the direction from bottom to top of the column portion.