Belt conveyor convenient to clean after being used
By setting up a flushing ring and water supply mechanism in the belt conveyor, the automatic cleaning of coal accumulation on the surface of the roller is achieved, which solves the problem of cumbersome cleaning after long-term use, and improves the cleaning efficiency and service life of the roller.
Patent Information
- Application Number
- CN202421300855.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-07
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-06-07
AI Technical Summary
After a long period of use, wet coal will adhere to the roller surface of the belt conveyor, increasing the burden on the roller, resulting in wear and damage, which requires manual cleaning, which is cumbersome.
A belt machine that is easy to clean after use is designed, using a flushing ring and a water supply mechanism, which is discharged through the flushing hole through the flushing ring to clean up coal accumulation on the surface of the roller.
It improves the convenience of operators to clean the belt conveyor after use, extends the service life of the rollers, and reduces the cleaning time and labor intensity.
Smart Images
Figure CN222664606U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of belt conveyors, in particular to a belt conveyor which is convenient for cleaning after use. Background Art
[0002] Belt conveyor, also known as belt conveyor or belt conveyor, is a kind of material handling equipment widely used in many industries. Belt conveyor is suitable for continuous transportation of various bulk materials and piece goods, especially in coal, ore, grain, building materials and other industries. Belt conveyor is needed for coal mine transportation. Since coal is a porous solid fuel with strong water absorption, when coal is exposed to a humid environment, such as after rain or in areas with high humidity, it will naturally absorb moisture in the air, which will cause the coal to be wet. After long-term use, these wet coals will adhere to the unshielded roller surface of the conveyor belt. The roller is an important component supporting the conveyor belt. If too much material accumulates around it, it will increase the burden on the roller, causing excessive wear or even damage, and then it needs to be cleaned after use. The common cleaning method is for the operator to clean it with a brush, which is too troublesome and reduces work efficiency. Utility Model Content
[0003] In order to solve the problems raised in the above-mentioned background technology, the purpose of the utility model is to provide a belt conveyor which is easy to clean after use, and has the advantage of auxiliary cleaning. It solves the problem that after long-term use, the wet coal will adhere to the unshielded roller surface of the conveyor belt. The roller is an important component supporting the conveyor belt. If too much material accumulates around it, the burden on the roller will increase, resulting in excessive wear or even damage, and then it needs to be cleaned after use. The commonly used cleaning method is for the operator to clean it with a brush, which is too troublesome.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a belt conveyor which is easy to clean after use, comprising a conveyor belt, a frame, rollers and a power device, wherein the rollers are movably connected to the left and right sides inside the frame, the conveyor belt is drivingly connected to the surface of the rollers, the power device is fixedly connected to the front side of the right side of the roller surface, and flushing rings are provided on the front and right sides of the roller surface. The flushing rings are hollow inside, and flushing holes are provided on the inner wall of the flushing rings. A plurality of flushing rings are provided and are equidistantly distributed in a ring shape. The surface of the flushing ring is connected to a water supply mechanism, and a water level warning component is fixedly connected to the front side of the frame.
[0005] As a preferred embodiment of the utility model, the water supply mechanism includes a connecting pipe, which is connected to the surface of the flushing ring, a water pump is arranged at the bottom inside the frame, the input end of the water pump is connected to a water tank, the output end of the water pump is connected to a first three-way joint, the other end of the first three-way joint is connected to a water supply pipe, the other end of the water supply pipe is connected to a second three-way joint, and the connecting pipe is connected to the second three-way joint.
[0006] As a preferred embodiment of the utility model, the water level warning component includes a controller, the controller is fixedly connected to the front of the frame, a water level sensor is fixedly connected to the bottom of the left side of the inner wall of the water tank, the water level sensor is electrically connected to the controller through a wire, and a warning light is fixedly connected to the front of the water tank, and the warning light is electrically connected to the controller through a wire.
[0007] As a preferred embodiment of the present invention, a filter plate is clamped and fixed on the top of the water tank, and the material of the filter plate is activated carbon.
[0008] As a preferred embodiment of the utility model, the left side and the right side of the filter plate are fixedly connected with mounting blocks, and the inner wall of the water tank is provided with mounting grooves used in conjunction with the mounting blocks.
[0009] As a preferred embodiment of the present invention, a support plate is fixedly connected to the bottom of the frame, and the water pump and the water tank are fixedly installed on the top of the support plate.
[0010] As a preferred embodiment of the present invention, support frames are fixedly connected to the left and right sides of the top of the support plate, and the water supply pipe is located on the top of the support frame.
[0011] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0012] 1. The utility model provides a flushing ring, a flushing hole and a water supply mechanism. When the operator cleans the conveyor belt after use, the water supply mechanism supplies water to the inside of the flushing ring, and then the water inside the flushing ring is discharged through the flushing hole, and then the discharged water is used to clean the accumulated coal on the surface of the roller, thereby improving the convenience of the operator to clean the conveyor belt after use, and solving the problem that after long-term use, the wet coal will adhere to the unshielded surface of the conveyor belt. The roller is an important component supporting the conveyor belt. If too much material accumulates around it, the burden on the roller will increase, resulting in excessive wear or even damage, and then it needs to be cleaned after use. The commonly used cleaning method is for the operator to clean it with the help of a brush, which is too troublesome and achieves the effect of auxiliary cleaning.
[0013] 2. The utility model sets a water supply mechanism. When the operator needs to clean through the flushing ring, the operator starts the water pump, and then the input end of the water pump draws water from the water tank to the output end, and then the water from the output end of the water pump is transported to the inside of the water supply pipe through the first three-way joint. Then, the water source in the water supply pipe is continuously pressurized by the water pump to transport the water source through the second three-way joint and the connecting pipe to the inside of the flushing ring for use, thereby providing a stable water supply for the use of the flushing ring.
[0014] 3. The utility model provides a water level warning component and sets a minimum water level threshold inside the controller, so that the water level sensor transmits the detection result to the inside of the controller through a wire, and the controller analyzes the transmitted data. When the result is lower than the threshold, the controller transmits an electrical signal to the warning light, so that the warning light emits a red flashing light to prompt the operator that the water level inside the water tank has reached the warning line, thereby avoiding the situation where there is no water inside the water tank. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0016] Figure 2 This is a three-dimensional structural schematic diagram of the utility model from another viewing angle;
[0017] Figure 3 This is a schematic diagram of the explosion structure of the water tank of the utility model.
[0018] In the figure: 1. conveyor belt; 2. frame; 3. roller; 4. power unit; 5. flushing ring; 6. flushing hole; 7. water supply mechanism; 71. connecting pipe; 72. water pump; 73. water tank; 74. first three-way joint; 75. water supply pipe; 76. second three-way joint; 8. water level warning component; 81. controller; 82. water level sensor; 83. warning light; 9. filter plate; 10. mounting block; 11. mounting groove; 12. support plate; 13. support frame. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] like Figures 1 to 3As shown, the utility model provides a belt conveyor which is easy to clean after use, including a conveyor belt 1, a frame 2, rollers 3 and a power device 4. The rollers 3 are movably connected to the left and right sides inside the frame 2, the conveyor belt 1 is drivingly connected to the surface of the rollers 3, the power device 4 is fixedly connected to the front side of the surface of the right roller 3, and a flushing ring 5 is provided on the front and right sides of the surface of the roller 3. The flushing ring 5 is hollow inside, and flushing holes 6 are opened on the inner wall of the flushing ring 5. A plurality of flushing rings 5 are provided and are distributed in a ring shape with equal distances. The surface of the flushing ring 5 is connected to a water supply mechanism 7, and a water level warning component 8 is fixedly connected to the front of the frame 2.
[0021] refer to Figure 2 The water supply mechanism 7 includes a connecting pipe 71, which is connected to the surface of the flushing ring 5. A water pump 72 is arranged at the bottom of the frame 2. The input end of the water pump 72 is connected to a water tank 73, and the output end of the water pump 72 is connected to a first three-way joint 74. The first three-way joint 74 and the other joints are connected to a water supply pipe 75. The other end of the water supply pipe 75 is connected to a second three-way joint 76. The connecting pipe 71 is connected to the second three-way joint 76.
[0022] As a technical optimization scheme of the utility model, by setting a water supply mechanism 7, when the operator needs to clean through the flushing ring 5, the operator starts the water pump 72, and then the input end of the water pump 72 draws the water source inside the water tank 73 to the output end, and then the water source at the output end of the water pump 72 is transported to the inside of the water supply pipe 75 through the first three-way joint 74, and then the water source inside the water supply pipe 75 is continuously pressurized by the water pump 72 to transport the water source through the second three-way joint 76 and the connecting pipe 71 to the inside of the flushing ring 5 for use, thereby providing a stable water supply for the use of the flushing ring 5.
[0023] refer to Figure 1 and Figure 3 The water level warning component 8 includes a controller 81, which is fixedly connected to the front of the frame 2. A water level sensor 82 is fixedly connected to the bottom of the left side of the inner wall of the water tank 73, and the water level sensor 82 is electrically connected to the controller 81 through a wire. A warning light 83 is fixedly connected to the front of the water tank 73, and the warning light 83 is electrically connected to the controller 81 through a wire.
[0024] As a technical optimization scheme of the utility model, by setting a water level warning component 8 and setting a minimum water level threshold inside the controller 81, the water level sensor 82 transmits the detection result to the inside of the controller 81 through a wire, and the controller 81 analyzes the transmitted data. When the result is lower than the threshold, the controller 81 transmits an electrical signal to the warning light 83, so that the warning light 83 emits a red flashing light to prompt the operator that the water level inside the water tank 73 has reached the warning line, thereby avoiding the situation where there is no water inside the water tank 73.
[0025] refer to Figure 3 A filter plate 9 is fixedly connected to the top of the water tank 73, and the material of the filter plate 9 is activated carbon.
[0026] As a technical optimization solution of the utility model, a filter plate 9 is provided to block the filling position of the water tank 73 to prevent coal from falling into the water tank 73 during the flushing process and causing the water pump 72 to be blocked.
[0027] refer to Figure 3 The left and right sides of the filter plate 9 are fixedly connected with mounting blocks 10 , and the inner wall of the water tank 73 is provided with mounting grooves 11 used in conjunction with the mounting blocks 10 .
[0028] As a technical optimization scheme of the utility model, by setting the mounting block 10 and the mounting groove 11, when the operator needs to install the filter plate 9, the operator picks up the filter plate 9 to drive the mounting block 10 to move to the position of the mounting groove 11, and then aligns the mounting block 10 with the mounting groove 11, and then the operator presses the filter plate 9 downward, so that the filter plate 9 drives the mounting block 10 to be stuck in the mounting groove 11, thereby completing the installation of the filter plate 9 and improving the convenience of the operator in installing the filter plate 9.
[0029] refer to Figure 2 A support plate 12 is fixedly connected to the bottom of the frame 2 , and a water pump 72 and a water tank 73 are fixedly installed on the top of the support plate 12 .
[0030] As a technical optimization solution of the utility model, by setting the support plate 12, the support plate 12 and the frame 2 are fixedly installed, so that the support plate 12 supports the water pump 72 and the water tank 73, thereby ensuring the stability of the water pump 72 when used.
[0031] refer to Figure 2 The left and right sides of the top of the support plate 12 are fixedly connected with a support frame 13 , and the water supply pipe 75 is located on the top of the support frame 13 .
[0032] As a technical optimization solution of the utility model, a support frame 13 is provided so that the support frame 13 and the support plate 12 are fixedly installed, so that the support frame 13 supports the water supply pipe 75 to avoid deformation and breakage of the water supply pipe 75 after long-term use.
[0033] The working principle and use process of the utility model are as follows: when the operator cleans the water tank 73 after use, the operator starts the water pump 72, and then the input end of the water pump 72 draws the water source inside the water tank 73 to the output end, and then the water source at the output end of the water pump 72 is transported to the inside of the water supply pipe 75 through the first three-way joint 74, and then the water source inside the water supply pipe 75 is continuously pressurized by the water pump 72 to be transported to the inside of the flushing ring 5 through the second three-way joint 76 and the connecting pipe 71 for use, and then the water source inside the flushing ring 5 is transported to the inside of the flushing ring 5 through the second three-way joint 76 and the connecting pipe 71. The flushing hole 6 discharges and cleans the coal accumulated on the roller 3, thereby improving the convenience of cleaning after use for the operator. By setting the minimum water level threshold inside the controller 81, the water level sensor 82 transmits the detection result to the inside of the controller 81 through a wire, and the controller 81 analyzes the transmitted data. When the result is lower than the threshold, the controller 81 transmits an electrical signal to the warning light 83, so that the warning light 83 emits a red flashing light to prompt the operator that the water level inside the water tank 73 has reached the warning line, thereby avoiding the situation where there is no water inside the water tank 73.
[0034] In summary: this belt conveyor which is easy to clean after use is provided with a flushing ring 5, a flushing hole 6 and a water supply mechanism 7. When the operator cleans it after use, the water supply mechanism 7 supplies water to the inside of the flushing ring 5, and then the water inside the flushing ring 5 is discharged through the flushing hole 6, and then the discharged water is used to clean the accumulated coal on the surface of the roller 3, thereby improving the convenience of the operator to clean it after use, and solving the problem that after long-term use, these wet coals will adhere to the unobstructed surface of the roller of the conveyor belt. The roller is an important component supporting the conveyor belt. If too much material accumulates around it, it will increase the burden on the roller, resulting in excessive wear or even damage, and then it needs to be cleaned after use. The commonly used cleaning method is for the operator to clean it with the help of a brush, which is too troublesome.
[0035] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A belt conveyor which is easy to clean after use, comprising a conveyor belt (1), a frame (2), a roller (3) and a power device (4), characterized in that: The roller (3) is movably connected to the left and right sides of the frame (2); the conveyor belt (1) is drivingly connected to the surface of the roller (3); the power device (4) is fixedly connected to the front side of the right side of the surface of the roller (3); the front side and the right side of the surface of the roller (3) are both provided with flushing rings (5); the interior of the flushing ring (5) is hollow; the inner wall of the flushing ring (5) is provided with flushing holes (6); a plurality of flushing rings (5) are provided and are distributed in a circular shape with equal distances; the surface of the flushing ring (5) is connected to a water supply mechanism (7); and the front of the frame (2) is fixedly connected to a water level warning component (8).
2. A belt conveyor that is easy to clean after use according to claim 1, characterized in that: The water supply mechanism (7) comprises a connecting pipe (71), the connecting pipe (71) being connected to the surface of the flushing ring (5), a water pump (72) being arranged at the bottom of the frame (2), the input end of the water pump (72) being connected to a water tank (73), the output end of the water pump (72) being connected to a first three-way joint (74), the remaining joints of the first three-way joint (74) being connected to a water supply pipe (75), the other end of the water supply pipe (75) being connected to a second three-way joint (76), and the connecting pipe (71) being connected to the second three-way joint (76).
3. A belt conveyor that is easy to clean after use according to claim 2, characterized in that: The water level warning component (8) comprises a controller (81), the controller (81) is fixedly connected to the front of the frame (2), a water level sensor (82) is fixedly connected to the bottom of the left side of the inner wall of the water tank (73), the water level sensor (82) is electrically connected to the controller (81) through a wire, and a warning light (83) is fixedly connected to the front of the water tank (73), and the warning light (83) is electrically connected to the controller (81) through a wire.
4. A belt conveyor that is easy to clean after use according to claim 2, characterized in that: A filter plate (9) is clamped and fixed at the top of the water tank (73), and the filter plate (9) is made of activated carbon.
5. A belt conveyor that is easy to clean after use according to claim 4, characterized in that: The left and right sides of the filter plate (9) are fixedly connected with mounting blocks (10), and the inner wall of the water tank (73) is provided with mounting grooves (11) used in conjunction with the mounting blocks (10).
6. The belt conveyor that is easy to clean after use according to claim 2, characterized in that: A support plate (12) is fixedly connected to the bottom of the frame (2), and the water pump (72) and the water tank (73) are fixedly mounted on the top of the support plate (12).
7. A belt conveyor that is easy to clean after use according to claim 6, characterized in that: A support frame (13) is fixedly connected to the left and right sides of the top of the support plate (12), and the water supply pipe (75) is located on the top of the support frame (13).