Disc type uniform mixing feeder
By designing a double-layer disc structure in the disc feeder, using the combination of a split plate and a scraper, the problem of material blockage and poor mixing effect is solved, and a stable and efficient feeding process is achieved.
Patent Information
- Application Number
- CN202420858522.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-23
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-04-23
AI Technical Summary
Existing disc feeders are prone to blockage when the material volume is large and the fluidity is poor, and the material is uneven, resulting in poor mixing effect.
A double-layer disc structure mixing feeder is designed. Using the diversion plate of the upper disc and the scraper of the lower disc, the material falls evenly into the lower disc through the diversion plate, and then collects it into the cutting trough through the scraper, which avoids the material being discharged through the narrow outlet and enhances the mixing effect of the material.
Through the design of the double-layer disc structure, the material is effectively prevented from being blocked, and the mixing effect of the material is significantly improved, ensuring the stability and efficiency of the feeding process.
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Figure CN222664852U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of bulk material storage and loading and unloading, and relates to a disc type mixing feeder. Background Art
[0002] Disc feeder is a feeding device commonly used at the bottom of silo. It is widely used in metallurgy, coal, chemical industry, building materials, grain and other fields. Using disc feeder for feeding can make the material evenly enter the next conveying equipment from the silo. It has the advantages of light size, simple maintenance and stable operation.
[0003] At present, the common disc feeder has the scraper and discharge port on the side of the disc. The centrifugal force generated by the rotation of the disc is used to push the material outward to the discharge port, and then convey it to the lower end equipment under the guidance of the scraper. This operation method has many disadvantages: the discharge port is often narrow, which is easy to cause blockage when the material volume is large and the material fluidity is poor; a large amount of material is squeezed out from one side, which is not conducive to material mixing, resulting in poor mixing effect. Utility Model Content
[0004] In view of this, the purpose of the utility model is to provide a disc type mixing feeder, which can prevent material blockage and enhance the mixing effect of materials.
[0005] To achieve the above-mentioned purpose, the utility model provides a disc type mixing feeder, which includes a double-layer disc attached to the bottom outlet of the silo, the double-layer disc includes an upper disc and a lower disc coaxially or coaxially connected in the vertical direction, and the diameter of the upper disc is smaller than the diameter of the lower disc. The feeder also includes an annular retaining wall for accommodating the double-layer disc, the annular retaining wall includes a bottom plate and a side plate, the lower disc is rotatably mounted on the bottom plate, the side plate is vertically arranged along the edge of the bottom plate, and a discharge port is opened on the side wall of the side plate.
[0006] Optionally, a receiving tray is fixedly provided at the center of the upper disc, and a plurality of diverter plates are evenly distributed on the outer edge of the receiving tray.
[0007] Optionally, the height of the side plate is higher than the upper disc, and a plurality of scrapers are fixedly provided on the inner wall surface of the side plate higher than the upper disc, one end of the scraper is fixedly provided on the side plate, and the other end extends horizontally to above the receiving tray.
[0008] Optionally, an annular guide wall is provided between the upper disc and the lower disc, the upper edge of the guide wall is fixed on the inner wall surface of the side plate and is located below the scraper, and the lower edge thereof extends toward the lower disc.
[0009] Optionally, the guide wall is disconnected at the discharge port.
[0010] Optionally, a scraper is fixedly provided on the side plate at a position corresponding to the discharge port, and the scraper is vertically arranged between the upper disc and the lower disc.
[0011] Optionally, a material discharge trough is provided at a position corresponding to the edge of the lower disc and the position of the discharge port, and a top opening of the material discharge trough is lower than the edge of the lower disc.
[0012] Optionally, a plurality of diverter plates extend radially along the receiving disk to the edge of the upper disk.
[0013] Optionally, the receiving tray is further provided with a cone inserted into the interior of the silo, and the diameter of the cone gradually increases along the direction of material falling.
[0014] Optionally, the feeder also includes a driving device for driving the double-layer disc to rotate, the upper disc and the lower disc are connected by a connecting shaft, and the driving device is installed below the lower disc and connected to the connecting shaft.
[0015] Optionally, a plurality of scrapers are evenly distributed on the inner wall of the side plate along the circumference of the side plate.
[0016] Optionally, an upper baffle is provided on the upper edge of the side plate, and the inner diameter of the upper baffle matches the diameter of the bottom of the silo.
[0017] The beneficial effects of the utility model are:
[0018] The disc-type mixing feeder provided by the utility model has a double-layer disc structure, and the double-layer disc includes an upper disc and a lower disc. The upper disc is attached to the outlet of the silo, and the lower disc is provided with a discharge port to discharge the material to the next-level equipment. During the unloading process, the material falls evenly into the lower disc through the diverter plate of the upper disc, and then converges to the discharge chute through the scraper of the lower disc. When using the disc-type mixing feeder provided by the utility model, the material does not need to be discharged through a uniform narrow outlet, but is discharged after being scattered by the diverter plate and gathered by the scraper. The scattering and gathering greatly enhance the material mixing effect, and can also prevent material blockage.
[0019] Other advantages, objectives and features of the present invention will be described in the following description to some extent, and will be apparent to those skilled in the art based on the following examination and research, or can be taught from the practice of the present invention to some extent. The objectives and other advantages of the present invention can be achieved and obtained through the following description. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be described in detail below in conjunction with the accompanying drawings, in which:
[0021] Figure 1A schematic diagram of the structure of the disc type mixing feeder provided by the utility model;
[0022] Figure 2 This is one of the assembly schematic diagrams of the disc type mixing feeder and the silo provided by the utility model;
[0023] Figure 3 The second schematic diagram of the assembly of the disc type mixing feeder and the silo provided by the utility model;
[0024] Figure 4 A top view of the upper disc of the disc type mixing feeder provided by the utility model;
[0025] Figure 5 The utility model provides a top view of the lower disc of the disc type mixing feeder.
[0026] Reference numerals:
[0027] 100-double-layer disc; 110-upper disc; 111-receiving disc; 112-diverter plate; 113-scraper; 114-cone; 120-lower disc; 121-discharge port; 130-annular retaining wall; 131-upper baffle; 132-bottom plate; 133-side plate; 140-flow guide wall; 150-connecting shaft; 200-scraper; 300-discharge chute; 400-driving device; 500-silo. DETAILED DESCRIPTION
[0028] The following describes the implementation of the present invention through specific examples. Those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. The present invention can also be implemented or applied through other different specific implementations, and the details in this specification can also be modified or changed in various ways based on different viewpoints and applications without departing from the spirit of the present invention. It should be noted that the illustrations provided in the following embodiments only illustrate the basic concept of the present invention in a schematic manner. The following embodiments and the features in the embodiments can be combined with each other without conflict.
[0029] Among them, the drawings are only used for illustrative explanations, and they only represent schematic diagrams rather than actual pictures, and should not be understood as limitations on the present utility model. In order to better illustrate the embodiments of the present utility model, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of the actual product. For those skilled in the art, it is understandable that some well-known structures and their descriptions in the drawings may be omitted.
[0030] The same or similar numbers in the drawings of the embodiments of the present invention correspond to the same or similar parts; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right", "front", "back" and the like indicate directions or positional relationships, they are based on the directions or positional relationships shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, the terms describing the positional relationship in the drawings are only used for illustrative purposes and cannot be understood as a limitation on the present invention. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.
[0031] like Figure 1 to Figure 5 As shown, the utility model provides a disc type mixing feeder. The disc type mixing feeder comprises a double-layer disc 100 attached to the bottom outlet of a silo 500, the double-layer disc 100 comprises an upper disc 110 and a lower disc 120 coaxially connected in a vertical direction, the diameter of the upper disc 110 is smaller than the diameter of the lower disc 120, so that the material can fall from the edge of the upper disc 110 into the lower disc 120.
[0032] The double-layer disc 100 is arranged in the annular retaining wall 130, and the annular retaining wall 130 includes a bottom plate 132, a side plate 133 and an upper retaining plate 131. The lower disc 120 is rotatably arranged on the bottom plate 132, and the side plate 133 is vertically arranged along the edge of the bottom plate 132, and the upper retaining plate 131 is arranged on the upper edge of the side plate 133. The side wall of the side plate 133 is provided with a discharge port 121, and a discharge trough 300 is arranged at the edge of the lower disc 120 corresponding to the position of the discharge port 121, and the opening of the discharge trough 300 is lower than the edge of the lower disc 120.
[0033] The feeder also includes a driving device 400 for driving the double-layer disc 100 to rotate. The upper disc 110 and the lower disc 120 are connected by a connecting shaft 150. The driving device 400 is installed below the lower disc 120 and is connected to the connecting shaft 150. It is preferably a driving motor, which can drive the double-layer disc 100 to rotate by gear transmission or belt transmission.
[0034] The upper disc 110 includes a receiving disc 111 disposed at the center thereof and a plurality of diverter plates 112 disposed between the receiving disc 111 and the upper disc 110. The diverter plates 112 are evenly distributed on the outer edge of the receiving disc 111 and extend outward to the outer edge of the upper disc 110. The diverter plates 112 preferably extend along the radial direction of the receiving disc 111. The material falls from the silo 500 into the receiving disc 111. Under the centrifugal force during the rotation of the upper disc 110, the material moves from the center of the receiving disc 111 to the edge, and falls evenly into the lower disc 120 under the action of the diverter plates 112.
[0035] A plate-shaped scraper 200 is provided on the side plate 133 at a position corresponding to the discharge port 121, and the scraper 200 is vertically arranged between the upper disc 110 and the lower disc 120. The lower disc 120 rotates so that the materials converge at the scraper 200 and are then discharged into the discharge chute 300. Furthermore, there is a certain gap between the upper disc 110 and the outlet of the silo 500 to prevent excessive accumulation of materials on the receiving tray 111. In other embodiments, a cone 114 whose diameter gradually decreases upward in the vertical direction may also be provided on the receiving tray 111, and the cone 114 is inserted into the interior of the silo 500 to facilitate the discharge of materials from the silo 500. During the unloading process, the material passes through the diverter plate 112 of the upper disc 110 and falls evenly into the lower disc 120 , and then passes through the scraper 200 of the lower disc 120 and converges to the discharge chute 300 . The mixing effect of the material particles during the overflow and convergence is greatly enhanced, and the material blockage can also be prevented.
[0036] Furthermore, the outlet of the silo 500 is directly placed above the upper disc 110, and the diameter of the receiving plate 111 of the upper disc 110 matches the outlet size of the silo 500. The height of the side plate 133 is higher than the height of the upper disc 110, the inner diameter of the upper baffle 131 matches the diameter of the bottom of the silo 500, and the upper baffle 131 is connected to the outer wall of the silo 500 to form a closed structure. Furthermore, a plurality of scrapers 113 are fixedly arranged on the inner wall surface of the side plate 133 between the upper disc 110 and the upper baffle 131, one end of the scraper 113 is fixedly arranged on the side plate 133, and the other end extends toward the receiving plate 111 in the horizontal direction.
[0037] In order to prevent the material from accumulating in the connection gap between the lower disc 120 and the side plate 133 when falling from the upper disc 110, a guide wall 140 is further provided between the upper disc 110 and the lower disc 120. The upper edge of the guide wall 140 is fixed on the inner wall surface of the side plate 133 and is located below the scraper 113, and the lower edge thereof extends to the lower disc 120. Preferably, the guide wall 140 can be provided vertically with the lower disc 120 or be provided obliquely with respect to the lower disc 120 toward the center of the lower disc 120. Furthermore, the guide wall 140 is disconnected at the discharge port 121.
[0038] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution, which should be included in the scope of the claims of the utility model.
Claims
1. A disc type mixing feeder, characterized in that: The double-layer disc (100) is attached to the bottom outlet of the silo (500), wherein the double-layer disc (100) includes an upper disc (110) and a lower disc (120) which are coaxially or coaxially connected in the vertical direction, and the diameter of the upper disc (110) is smaller than the diameter of the lower disc (120); The invention also comprises an annular retaining wall (130) for accommodating the double-layer disc (100), wherein the annular retaining wall (130) comprises a bottom plate (132) and a side plate (133), wherein the lower disc (120) is rotatably mounted on the bottom plate (132), the side plate (133) is vertically arranged along the edge of the bottom plate (132), and a discharge port (121) is provided on the side wall of the side plate (133); wherein a receiving disc (111) is fixedly arranged at the center of the upper disc (110), and a plurality of diverter plates (112) are evenly distributed on the outer edge of the receiving disc (111).
2. The feeder according to claim 1, characterized in that: The side plate (133) is higher than the upper disc (110), and a plurality of scrapers (113) are fixedly arranged on the inner wall surface of the side plate (133) higher than the upper disc (110). One end of the scraper (113) is fixedly arranged on the side plate (133), and the other end extends horizontally to above the receiving tray (111).
3. The feeder according to claim 2, characterized in that: An annular flow guide wall (140) is provided between the upper disk (110) and the lower disk (120); the upper edge of the flow guide wall (140) is fixed on the inner wall surface of the side plate (133) and is located below the scraper (113); and the lower edge of the flow guide wall (140) extends toward the lower disk (120); wherein the flow guide wall (140) is disconnected at the discharge port (121).
4. The feeder according to any one of claims 1 to 3, characterized in that: A scraper (200) is fixedly provided on the side plate (133) at a position corresponding to the discharge port (121), and the scraper (200) is vertically arranged between the upper disc (110) and the lower disc (120).
5. The feeder according to any one of claims 1 to 3, characterized in that: A material discharge chute (300) is provided at a position corresponding to the edge of the lower disk (120) and the position of the discharge port (121), and a top opening of the material discharge chute (300) is lower than the edge of the lower disk (120).
6. The feeder according to any one of claims 2 to 3, characterized in that: The plurality of flow dividers (112) extend along the radial direction of the receiving disk (111) to the edge of the upper disk (110).
7. The feeder according to any one of claims 1 to 3, characterized in that: The receiving tray (111) is also provided with a cone (114) inserted into the interior of the material bin (500), and the diameter of the cone (114) gradually increases along the material dropping direction.
8. The feeder according to any one of claims 1 to 3, characterized in that: The feeder also includes a driving device (400) for driving the double-layer disc (100) to rotate. The upper disc (110) and the lower disc (120) are connected by a connecting shaft (150). The driving device (400) is installed below the lower disc (120) and is connected to the connecting shaft (150).
9. The feeder according to claim 2 or 3, characterized in that: A plurality of scrapers (113) are evenly distributed on the inner wall of the side plate (133) along the circumference of the side plate (133).
10. The feeder according to any one of claims 1 to 3, characterized in that: An upper baffle (131) is provided on the upper edge of the side plate (133), and the inner diameter of the upper baffle (131) matches the diameter of the bottom of the silo (500).