Anti-falling stacking machine

By using servo motor to drive screws and rotary rollers in the stacker, combined with the limit bundling technology of the traction rope, the risk of falling caused by unstable center of gravity of the traditional stacker is solved, and the stable stack lifting and safety improvement of the cargo is achieved.

CN222665307UActive Publication Date: 2025-03-25SHANDONG TAIBANG BIOLOGICAL PROD CO LTD
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Patent Information

Application Number
CN202421451701.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-24
Publication Date
2025-03-25
Estimated Expiration
2034-06-24

AI Technical Summary

Technical Problem

When traditional stacker lifts items, due to the unstable center of gravity of the items, there is a risk of goods being offset and falling.

Method used

An anti-fall stacking machine is designed, using components such as pedestals, support frames, screws, servo motors, brackets, rotary rollers and traction ropes. The screws and rotary rollers are driven by the servo motor to achieve stable stacking and lifting of goods, and the cargo is bound to limit the position through the traction rope.

Benefits of technology

It effectively avoids the risk of goods falling during the stack lifting process, improves the reliability and stability of the stack lifting, enhances safety, and has a simple overall structure, convenient use and good practicality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an anti-falling stacking machine, which belongs to the technical field of stacking machines and comprises a pedestal and a support frame. A screw rod and a first servo motor are rotationally mounted on the supporting frame, and a movable seat is in threaded connection with the screw rod; the front part of the movable seat is connected with a bracket; a rotating roller and a second servo motor are rotationally mounted at the top of the supporting frame; a traction rope is wound on the rotating roller; the lower end of the traction rope is detachably connected with the front end of the bracket. When the cargoes are loaded on the bracket, the lower end part of the traction rope is connected with the front end of the bracket, and the second servo motor drives the rotating roller to rotate, so that the traction rope is tightened, and reliable binding and limiting of the cargoes are realized; the screw rod is driven by the first servo motor to rotate, vertical sliding adjustment of the movable seat along the supporting frame can be achieved, so that stacking lifting of goods by the bracket is achieved, the rotating roller is driven by the second servo motor to rotate, it is guaranteed that the traction rope is tightened all the time, the reliability and stability of stacking lifting of the goods are guaranteed, the risk that the goods fall off is avoided, and safety is good.
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Description

Technical Field

[0001] The utility model belongs to the technical field of stackers, in particular to a stacker that is prevented from falling. Background Art

[0002] The stacker has a simple structure, flexible control, good micro-motion, and high explosion-proof safety performance. It is suitable for operations in narrow passages and limited spaces, and is an ideal equipment for loading and unloading pallets in high-bay warehouses and workshops. It can be widely used in industries such as petroleum, chemical, pharmaceutical, textile, military, paint, pigment, coal, and ports, railways, freight yards, warehouses and other places containing explosive mixtures for loading, unloading, stacking and handling operations. It can greatly improve work efficiency, reduce the labor intensity of workers, and win market competition opportunities for enterprises.

[0003] Stackers are classified into the following categories: 1. Manual stackers, which are not equipped with any power device and are completely pushed and pulled by manpower. They have a small turning radius and require a lot of effort to lift. 2. Fully electric stackers, whose lifting device and driving device are both powered by electricity. The driving device is a battery that drives the motor to drive the wheels to rotate to achieve movement in direction and position. The lifting device also uses a motor to drive the hydraulic station to push the hydraulic cylinder to achieve lifting. 3. Semi-electric stackers, semi-electric stackers have no driving device, only a few basic load-bearing wheels and direction wheels. Therefore, the movement of the position of the semi-electric stacker requires manpower to push it, and the lifting aspect is that the motor drives the hydraulic station to push the hydraulic cylinder to lift the goods. Due to its low cost, flexible and convenient use, it is widely used.

[0004] When a forklift is performing an object lifting operation, there is often a risk of the object shifting and falling because the center of gravity of the object is unstable. Utility Model Content

[0005] In order to solve the problem that when a traditional forklift performs an object lifting operation, there is a risk of objects shifting and falling due to the unstable center of gravity of the objects, the utility model provides an anti-fall forklift.

[0006] The utility model is realized by the following technical solutions:

[0007] A fall-proof stacker comprises a pedestal and a support frame installed vertically on the pedestal; a plurality of rollers are rotatably installed at the bottom of the pedestal; a screw and a first servo motor connected to the screw are vertically and rotatably installed on the support frame, a moving seat connected to the support frame in a vertical sliding manner is threadedly installed on the screw; a bracket capable of carrying goods is connected to the front of the moving seat; a roller and a second servo motor connected to the roller are rotatably installed on the top of the support frame; a traction rope capable of binding and limiting the position of the goods is wound around the roller, and the lower end of the traction rope is detachably connected to the front end of the bracket.

[0008] A further improvement of the present utility model is that the support frame has a "冂"-shaped structure, vertical chutes are provided on the inner sides of its two columns, and sliding blocks that are slidably matched with the chutes are provided on both sides of the moving seat.

[0009] A further improvement of the present utility model is that the brackets are symmetrically arranged on the left and right as two, and are respectively connected and installed to the moving seat through connecting frames.

[0010] A further improvement of the present utility model is that a connecting ring is provided at the front end of the bracket, and a hook that can be hooked to the connecting ring is connected to the lower end of the towing rope.

[0011] A further improvement of the present utility model is that several side plates are provided on the front side of the cross beam of the support frame, and the roller is rotatably installed on the side plates through bearings.

[0012] A further improvement of the present utility model is that the pedestal includes a bottom plate at the bottom and two symmetrically arranged mounting frames connected and installed on the front side of the bottom plate, and rollers are installed at the front end of the mounting frame and the bottom of the bottom plate.

[0013] A further improvement of the present utility model is that the brackets are arranged corresponding to the mounting frames up and down, and avoidance holes corresponding to the rollers on the mounting frames are provided on the brackets.

[0014] As can be seen from the above technical solutions, the beneficial effects of the present utility model are:

[0015] When the goods are loaded on the bracket, the lower end of the towing rope is connected to the front end of the bracket, and the second servo motor drives the roller to rotate, so as to tighten the towing rope, realizing reliable bundling and limiting of the goods; the flexible movement of the reach truck can be realized through the rollers at the bottom of the pedestal, and the first servo motor drives the screw rod to rotate, so that the moving seat can be slid vertically along the support frame, so as to realize the stacking and lifting of the goods by the bracket. During the stacking and lifting process, the second servo motor always drives the roller to rotate, ensuring that the towing rope is always tightened, ensuring the reliable stability of the goods during stacking and lifting, avoiding the risk of goods falling, and having good safety. The overall structure is simple, easy to use, and has good practicability. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions of the present utility model, the drawings required to be used in the description will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0017] Figure 1 It is a schematic structural diagram of the specific embodiment of the present utility model.

[0018] Figure 2It is a schematic diagram of the base and support frame structure of a specific implementation method of the utility model.

[0019] Figure 3 It is a schematic diagram of the main structure of a specific implementation method of the utility model.

[0020] Figure 4 It is a schematic diagram of the connection between the bracket and the movable seat according to a specific implementation mode of the utility model.

[0021] Figure 5 This is a schematic diagram of the installation of a traction rope according to a specific implementation method of the utility model.

[0022] Figure 6 It is a schematic diagram of the top structure of a specific implementation method of the utility model.

[0023] In the accompanying drawings: 1. pedestal; 101. bottom plate; 102. mounting frame; 103. roller; 2. supporting frame; 201. first servo motor; 202. screw; 203. moving seat; 204. slider; 205. connecting frame; 206. bracket; 207. connecting ring; 3. side panel; 301. second servo motor; 302. roller; 303. traction rope; 304. hook. DETAILED DESCRIPTION

[0024] In order to make the purpose, features and advantages of the utility model more obvious and easy to understand, the technical scheme of the utility model will be clearly and completely described below in combination with the drawings in the specific embodiment. Obviously, the embodiments described below are only part of the embodiments of the utility model, not all of them. Based on the embodiments in this patent, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this patent.

[0025] like Figure 1-6 As shown, the utility model discloses an anti-fall stacker, comprising a pedestal 1 and a support frame 2 vertically installed on the pedestal 1; a plurality of rollers 103 are rotatably installed at the bottom of the pedestal 1; a screw rod 202 and a first servo motor 201 transmission-connected to the screw rod 202 are vertically rotatably installed on the support frame 2, and a movable seat 203 vertically slidably connected to the support frame 2 is threadedly installed on the screw rod 202; a bracket 206 capable of carrying goods is connected and installed at the front of the movable seat 203; a left-right roller 302 and a second servo motor 301 transmission-connected to the roller 302 are rotatably installed at the top of the support frame 2; a traction rope 303 capable of binding and limiting the position of the goods is wound around the roller 302, and the lower end of the traction rope 303 is detachably connected and installed with the front end of the bracket 206.

[0026] When the goods are loaded on the bracket 206, the lower end of the towing rope 303 is connected to the front end of the bracket 206, and the second servo motor 301 drives the roller 302 to rotate, thereby tightening the towing rope 303 to achieve reliable bundling and limiting of the goods; the stacker can be flexibly moved through the rollers 103 at the bottom of the pedestal 1, and the first servo motor 201 drives the screw 202 to rotate, so that the movable seat 203 can be vertically slidably adjusted along the support frame 2, thereby realizing the stacking and lifting of the goods by the bracket 206. During the stacking and lifting process, the second servo motor 301 always drives the roller 302 to rotate, ensuring that the towing rope 303 is always tightened, ensuring the reliable stability of the stacking and lifting of the goods, avoiding the risk of the goods falling, and having good safety. The overall structure is simple, easy to use, and has good practicability.

[0027] Among them, the support frame 2 has a "冂"-shaped structure, and vertical chutes are provided on the inner sides of its two columns. Sliders 204 that are slidably matched with the chutes are provided on both sides of the movable seat 203. By guiding the vertical sliding of the sliders 204 through the chutes, the stable reliability of the lifting movement of the movable seat 203 can be ensured, and the reliable stability of the stacking and lifting of the goods can be ensured.

[0028] Among them, the brackets 206 are symmetrically arranged left and right into two, and are respectively connected and installed to the movable seat 203 through the connecting frames 205. Ensure the smoothness of the bracket 206 in lifting the goods.

[0029] Among them, a connecting ring 207 is provided at the front end of the bracket 206, and a hook 304 that can be hooked to the connecting ring 207 is connected to the lower end of the towing rope 303. The hook 304 is of a quick-release type, which can realize the convenient disassembly and assembly of the hook 304 and the connecting ring 207, and realize the convenience of use.

[0030] Among them, three side plates 3 are connected and provided on the front side of the cross beam of the support frame 2, and the roller 302 is rotatably installed on the side plates 3 through bearings. Realize the reliable rotation installation of the roller 302. And effectively separate and wind the two towing ropes 303.

[0031] Among them, the pedestal 1 includes a bottom plate 101 at the bottom and two symmetrically arranged mounting frames 102 connected and installed on the front side of the bottom plate 101. The rollers 103 are installed at the front end of the mounting frames 102 and the bottom of the bottom plate 101. The structure of the pedestal 1 is simple, light in weight, and easy to realize.

[0032] Among them, the bracket 206 is arranged corresponding to the mounting frame 102 up and down, and an avoidance hole corresponding to the roller 103 on the mounting frame 102 is provided on the bracket 206. When not in use, the bracket 206 can be supported by the mounting frame 102, avoiding the problem of deformation of the bracket 206 due to long-term suspension and stress, and reducing the center of gravity to avoid tipping.

[0033] When the cargo is loaded on the bracket 206, the lower end of the traction rope 303 is connected to the front end of the bracket 206, and the second servo motor 301 drives the roller 302 to rotate, thereby tightening the traction rope 303 and realizing reliable binding and limiting of the cargo; the roller 103 at the bottom of the base 1 can realize flexible movement of the stacker, and the first servo motor 201 drives the screw 202 to rotate, so that the movable seat 203 can be adjusted vertically along the support frame 2, so as to realize the stacking and lifting of the cargo by the bracket 206. During the stacking and lifting process, the second servo motor 301 always drives the roller 302 to rotate, ensuring that the traction rope 303 is always tightened, ensuring the reliable stability of the cargo stacking and lifting, avoiding the risk of cargo falling, and having good safety. The overall structure is simple, easy to use, and practical.

[0034] The various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same and similar parts between the various embodiments can be referenced to each other.

[0035] The terms "upper", "lower", "outer side", "inner side", etc. in the specification and claims of the utility model and the above-mentioned drawings are used to distinguish the relative relationship in position if they exist, and do not need to be qualitative. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments of the utility model described here can be implemented in an order other than those illustrated or described here. In addition, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusions.

[0036] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A fall-proof stacker, characterized in that: It includes a pedestal (1) and a support frame (2) vertically installed on the pedestal (1); several rollers (103) are rotatably installed at the bottom of the pedestal (1); a screw rod (202) and a first servo motor (201) drivingly connected to the screw rod (202) are vertically rotatably installed on the support frame (2), and a moving seat (203) threadedly connected to the screw rod (202) and vertically slidably connected to the support frame (2) is installed on the screw rod (202); a bracket (206) capable of carrying goods is connected and installed at the front of the moving seat (203); a roller (302) and a second servo motor (301) drivingly connected to the roller (302) are rotatably installed at the top of the support frame (2); a traction rope (303) capable of bundling and limiting the goods is wound on the roller (302), and the lower end of the traction rope (303) is detachably connected and installed to the front end of the bracket (206).

2. The anti-fall stacker according to claim 1, characterized in that: The support frame (2) has an "n"-shaped structure, and vertical chutes are provided inside the two columns thereof. Sliders (204) slidably engaged with the chutes are provided on both sides of the moving seat (203).

3. The anti-fall stacker according to claim 1, characterized in that: The brackets (206) are symmetrically arranged left and right into two, and are respectively connected and installed to the moving seat (203) through connecting frames (205).

4. The anti-fall stacker according to claim 1, characterized in that: A connecting ring (207) is provided at the front end of the bracket (206), and a hook (304) capable of being hooked to the connecting ring (207) is connected to the lower end of the traction rope (303).

5. The anti-fall stacker according to claim 2, characterized in that: Several side plates (3) are provided on the front side of the cross beam of the support frame (2), and the roller (302) is rotatably installed on the side plates (3) through bearings.

6. The anti-fall stacker according to claim 1, characterized in that: The pedestal (1) includes a bottom plate (101) at the bottom and two symmetrically arranged mounting frames (102) connected and installed on the front side of the bottom plate (101), and the rollers (103) are installed at the front end of the mounting frames (102) and the bottom of the bottom plate (101).

7. The anti-fall stacker according to claim 6, characterized in that: The bracket (206) is arranged corresponding to the mounting frame (102) up and down, and an avoidance hole corresponding to the roller (103) on the mounting frame (102) is provided on the bracket (206).