Quenching device for metal hot working
By introducing a filter device into the quenching device, the problem of the residue drop during the metal hot processing affecting the capacity of the cooling pool is solved, and efficient interception and salvage of the residue in the cooling pool is achieved, which improves the use effect of the quenching device.
Patent Information
- Application Number
- CN202421467133.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-25
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-06-25
AI Technical Summary
During the process of metal thermal processing, residue on the metal surface will fall on the bottom of the cooling pool, resulting in a reduction in the internal capacity of the cooling pool and affecting the use effect of the quenching device.
A quenching device including a filter device is designed, which consists of mounting blocks, card blocks, connecting blocks and filter plates. By moving these components, the filter plate can be fixed in the cooling tank and the metal residue can be intercepted using filter holes on the filter plate.
Effectively intercept and salvage metal residues in the cooling pool to avoid the accumulation of residues affecting the capacity of the cooling pool, thereby improving the use effect of the quenching device.
Smart Images
Figure CN222665905U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of quenching, in particular to a quenching device for metal hot processing. Background Art
[0002] Quenching device is a kind of industrial equipment, which is mainly used to improve the strength, hardness, wear resistance, fatigue strength and toughness of metals.
[0003] When hot processing metal, the electromagnetic coil is energized by pressing the button on the surface of the controller, and then the metal is placed in the electromagnetic coil for heating, and then placed in the cooling pool, cooled by cooling water, and then the metal is quenched. When the metal is cooled by steam cooling water, the residue on the metal surface will fall to the bottom of the cooling pool. When there is a lot of residue, it will affect the internal capacity of the cooling pool, thus causing problems that affect the use effect of the quenching device. Utility Model Content
[0004] The utility model proposes a quenching device for metal hot processing to solve the problem that when cooling the interior of metal steam cooling water, the residue on the metal surface will fall to the bottom of the cooling pool, and when there are a lot of residues, the internal capacity of the cooling pool will be affected, thereby affecting the use effect of the quenching device.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a quenching device for metal hot processing, including a cooling pool, an electromagnetic coil is provided on one side of the cooling pool, a controller is provided on one side of the cooling pool, a plurality of buttons are provided on the surface of the controller, a filtering device is provided on one side of the cooling pool, the filtering device includes a mounting block, the mounting block is fixedly connected to the cooling pool, a clamping block is inserted on one side of the mounting block, a connecting block is clamped on the surface of the clamping block, the connecting block is clamped on the mounting block, a filter plate is fixedly connected to one side of the connecting block, a plurality of filter holes are provided on the surface of the filter plate, and the size of the filter plate is adapted to the size of the cooling pool.
[0006] The effect achieved by the above components is: when the metal is hot processed, the electromagnetic coil will be energized through the button on the surface of the controller, and then the metal will be placed in the electromagnetic coil for heating, and then placed in the cooling pool, cooled by cooling water, and then the quenching of the metal will be completed. Before quenching the metal, the connecting block can be moved so that the filter plate with filter holes on one side of the connecting block is placed inside the cooling pool. At this time, the connecting block is placed inside the mounting block, and then the clamping block is moved so that the clamping block is inserted and installed and clamped and fixed with the connecting block. At this time, the position of the filter plate is fixed. Then, when the metal enters the cooling pool for cooling, the residue on the surface of the metal will be intercepted and filtered by the filter plate. After there is a lot of metal residue on the surface of the filter plate, the clamping block is not clamped and fixed with the connecting block, and then the connecting block is moved so that the connecting block is not clamped with the mounting block. Then, the filter plate is moved upward, and the metal residue inside the cooling pool can be quickly salvaged. By using the filtering device, the metal residue inside the cooling pool can be filtered and intercepted, and then it is convenient for the staff to salvage and collect the metal residue inside the cooling pool, so as to avoid the situation where the internal capacity of the cooling pool is affected after there is a lot of residue inside the cooling pool, thereby improving the use effect of the quenching device.
[0007] Preferably, control frames are fixedly connected to both sides of the filter plate, and the cross-section of the control frame is U-shaped.
[0008] The effect achieved by the above components is: by using the control frame, the contact area between the staff and the filter plate is increased, so that the staff can move the filter plate more easily.
[0009] Preferably, guide plates are fixedly connected to both sides of the mounting block, and the guide plates are obliquely arranged on both sides of the mounting block.
[0010] The effect achieved by the above components is: by using the guide plate, the moving track of the connecting block is guided, and then the connecting block is more easily clamped inside the mounting block.
[0011] Preferably, a connecting rope is fixedly connected to one side of the clamping block, and a side of the connecting rope away from the clamping block is fixedly connected to the mounting block.
[0012] The effect achieved by the above components is: by using the connecting rope, the clamping block is connected and fixed with the mounting block, thereby avoiding the situation where the clamping block is lost.
[0013] Preferably, an auxiliary device is provided on one side of the mounting block, and the auxiliary device includes a slide groove opened on the surface of the mounting block, and a baffle is slidably connected inside the slide groove on the surface of the mounting block, and the size of the baffle is adapted to the size of the block.
[0014] The effect achieved by the above components is: when the card block is fixed with the connecting block, the baffle can be moved to move inside the slide groove on the surface of the mounting block, and then the baffle blocks and limits the card block to prevent the card block from accidentally detaching from the connecting block. By using an auxiliary device, the position of the card block can be blocked and limited, thereby improving the use effect of the card block and thus improving the use effect of the filtering device.
[0015] Preferably, a reinforcing rod is fixedly connected inside the sliding groove on the surface of the mounting block, and the reinforcing rod is slidably connected to the baffle.
[0016] The effect achieved by the above components is: by using the reinforcing rod, the connection strength between the baffle plate and the mounting block is improved, thereby preventing the baffle plate from being separated from the sliding groove on the surface of the mounting block.
[0017] Preferably, a magnet is fixedly connected to one side of the mounting block, and an iron block is fixedly connected to one side of the baffle, and the iron block is magnetically attracted to the magnet.
[0018] The effect achieved by the above components is: by using a magnet to adsorb the iron block on the surface of the baffle, the baffle is not easy to move when it reaches the block, thereby improving the use effect of the baffle.
[0019] Preferably, a plurality of anti-sliding blocks are fixedly connected to one side of the baffle plate, and the plurality of anti-sliding blocks are arranged equidistantly on one side of the baffle plate.
[0020] The effect achieved by the above components is: by using the anti-sliding block, the friction between the baffle and the staff is increased, making it easier for the staff to move the baffle.
[0021] In summary, the beneficial effects of the utility model are:
[0022] By using a filtering device, the metal residue inside the cooling pool can be filtered and intercepted, and then it is convenient for the staff to salvage and collect the metal residue inside the cooling pool, avoiding the situation where a large amount of residue inside the cooling pool affects the internal capacity of the cooling pool, thereby improving the use effect of the quenching device. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0024] Figure 2 It is a three-dimensional structural schematic diagram of the filtering device of the utility model;
[0025] Figure 3 For this utility model Figure 2 Schematic diagram of the local three-dimensional structure;
[0026] Figure 4 For this utility model Figure 3 Enlarged view of point A.
[0027] Legend: 1. Cooling pool; 2. Filter device; 21. Mounting block; 22. Clamp block; 23. Connecting block; 24. Filter plate; 25. Filter hole; 26. Control frame; 27. Guide plate; 28. Connecting rope; 3. Auxiliary device; 31. Slide; 32. Baffle; 33. Reinforcing rod; 34. Magnet; 35. Iron block; 36. Anti-sliding block; 4. Electromagnetic coil; 5. Controller; 6. Button. DETAILED DESCRIPTION
[0028] Reference Figure 1-4 As shown, this embodiment discloses a quenching device for metal hot processing, including a cooling pool 1, an electromagnetic coil 4 is provided on one side of the cooling pool 1, a controller 5 is provided on one side of the cooling pool 1, a plurality of buttons 6 are provided on the surface of the controller 5, and a filtering device 2 is provided on one side of the cooling pool 1.
[0029] Reference Figure 1-4 As shown, this embodiment discloses that the filter device 2 includes a mounting block 21, the mounting block 21 is fixedly connected to the cooling pool 1, a clamping block 22 is inserted on one side of the mounting block 21, a connecting block 23 is clamped on the surface of the clamping block 22, the connecting block 23 is clamped with the mounting block 21, a filter plate 24 is fixedly connected to one side of the connecting block 23, a plurality of filter holes 25 are opened on the surface of the filter plate 24, and the size of the filter plate 24 is adapted to the size of the cooling pool 1. When hot processing the metal, the electromagnetic coil 4 is energized through the button 6 on the surface of the controller 5, and then the metal is placed in the electromagnetic coil 4 for heating, and then placed in the cooling pool 1, cooled by cooling water, and then the metal is quenched. Before quenching the metal, the connecting block 23 can be moved so that the filter plate 24 with the filter hole 25 on one side of the connecting block 23 is placed inside the cooling pool 1. At this time, the connecting block 23 is placed inside the mounting block 21, and then the clamping block 22 is moved so that the clamping block 22 is inserted and installed and fixed with the connecting block 23. At this time, the position of the filter plate 24 is fixed. Then, when the metal enters the cooling pool 1 for cooling, the residue on the surface of the metal will be intercepted and filtered by the filter plate 24. After there are more metal residues on the surface of the filter plate 24, the clamping block 22 is not fixed with the connecting block 23. Then, the connecting block 23 is moved so that the connecting block 23 is not fixed with the mounting block 21, and then the filter plate 24 is moved upward, so that the metal residues inside the cooling pool 1 can be quickly salvaged. By using the filtering device 2, the metal residues inside the cooling pool 1 can be filtered and intercepted, and then it is convenient for the staff to salvage and collect the metal residues inside the cooling pool 1, so as to avoid the situation that the internal capacity of the cooling pool 1 is affected after there are more residues inside the cooling pool 1, thereby improving the use effect of the quenching device.
[0030] Reference Figure 1-4As shown, the present embodiment discloses that the two sides of the filter plate 24 are fixedly connected with a control frame 26, and the cross section of the control frame 26 is U-shaped. By using the control frame 26, the contact area between the staff and the filter plate 24 is increased, so that the staff can move the filter plate 24 more easily. Guide plates 27 are fixedly connected to the two sides of the mounting block 21, and the guide plates 27 are obliquely arranged on the two sides of the mounting block 21. By using the guide plates 27, the moving trajectory of the connecting block 23 is guided, and then the connecting block 23 is more easily stuck inside the mounting block 21. A connecting rope 28 is fixedly connected to one side of the card block 22, and the side of the connecting rope 28 away from the card block 22 is fixedly connected to the mounting block 21. By using the connecting rope 28, the card block 22 is connected and fixed to the mounting block 21 to avoid the loss of the card block 22.
[0031] Reference Figure 1-4 As shown, this embodiment discloses that an auxiliary device 3 is provided on one side of the mounting block 21, and the auxiliary device 3 includes a slide groove 31 opened on the surface of the mounting block 21, and a baffle 32 is slidably connected inside the slide groove 31 on the surface of the mounting block 21, and the size of the baffle 32 is adapted to the size of the block 22. When the block 22 is fixedly connected with the connection block 23, the baffle 32 can be moved to move inside the slide groove 31 on the surface of the mounting block 21, and then the baffle 32 blocks and limits the block 22 to prevent the block 22 from accidentally detaching from the connection block 23. By using the auxiliary device 3, the position of the block 22 can be blocked and limited, and the use effect of the block 22 is improved, thereby improving the use effect of the filter device 2.
[0032] Reference Figure 1-4 As shown, this embodiment discloses that a reinforcing rod 33 is fixedly connected inside the slide groove 31 on the surface of the mounting block 21, and the reinforcing rod 33 is slidably connected to the baffle 32. By using the reinforcing rod 33, the connection strength between the baffle 32 and the mounting block 21 is improved to prevent the baffle 32 from being separated from the slide groove 31 on the surface of the mounting block 21. A magnet 34 is fixedly connected to one side of the mounting block 21, and an iron block 35 is fixedly connected to one side of the baffle 32, and the iron block 35 and the magnet 34 are magnetically attracted. By using the magnet 34, the iron block 35 on the surface of the baffle 32 is adsorbed, so that when the baffle 32 reaches the block 22, it is not easy to move, thereby improving the use effect of the baffle 32. A plurality of anti-slide blocks 36 are fixedly connected to one side of the baffle 32, and the plurality of anti-slide blocks 36 are equidistantly arranged on one side of the baffle 32. By using the anti-slide block 36, the friction between the baffle 32 and the staff is increased, so that the staff can move the baffle 32 more easily.
[0033] Working principle: When hot processing the metal, the electromagnetic coil 4 will be energized through the button 6 on the surface of the controller 5, and then the metal is placed in the electromagnetic coil 4 for heating, and then placed in the cooling pool 1 to be cooled by cooling water, and then the metal is quenched. Before quenching the metal, the connecting block 23 can be moved so that the filter plate 24 with filter holes 25 on one side of the connecting block 23 is placed in the cooling pool 1. At this time, the connecting block 23 is placed in the mounting block 21 with the guide plate 27, and then the clamping block 22 with the connecting rope 28 is moved so that the clamping block 22 is inserted and installed and fixed with the connecting block 23. At this time, the position of the filter plate 24 is fixed, and then when the metal enters the cooling pool 1 for cooling, the residue on the surface of the metal will be intercepted and filtered by the filter plate 24, and the surface of the filter plate 24 has more metal After the metal residue is removed, the clamping block 22 is not fixed with the connecting block 23, and the connecting block 23 is moved so that the connecting block 23 is not connected with the mounting block 21, and then the filter plate 24 is moved upward, so that the metal residue inside the cooling pool 1 can be quickly salvaged. By using the filtering device 2, the metal residue inside the cooling pool 1 can be filtered and intercepted, and then it is convenient for the staff to salvage and collect the metal residue inside the cooling pool 1, so as to avoid the situation where the internal capacity of the cooling pool 1 is affected by the large amount of residue inside the cooling pool 1, thereby improving the use effect of the quenching device.
[0034] When the block 22 is fixedly connected to the connecting block 23, the baffle 32 with the anti-sliding block 36 can be moved to make the baffle 32 move inside the slide groove 31 on the surface of the mounting block 21, and then the baffle 32 blocks and limits the block 22. At this time, the magnet 34 is used to adsorb the iron block 35 on the surface of the baffle 32 to prevent the block 22 from accidentally detaching from the connecting block 23. By using the auxiliary device 3, the position of the block 22 can be blocked and restricted, thereby improving the use effect of the block 22 and thus improving the use effect of the filtering device 2.
Claims
1. A quenching device for hot working of metals, comprising a cooling pool (1), characterized in that: An electromagnetic coil (4) is provided on one side of the cooling pool (1); a controller (5) is provided on one side of the cooling pool (1); a plurality of buttons (6) are provided on the surface of the controller (5); a filter device (2) is provided on one side of the cooling pool (1); the filter device (2) comprises a mounting block (21); the mounting block (21) is fixedly connected to the cooling pool (1); a clamping block (22) is inserted on one side of the mounting block (21); a connecting block (23) is clamped on the surface of the clamping block (22); the connecting block (23) is clamped on the mounting block (21); a filter plate (24) is fixedly connected on one side of the connecting block (23); a plurality of filter holes (25) are provided on the surface of the filter plate (24); the size of the filter plate (24) is adapted to the size of the cooling pool (1).
2. A quenching device for hot working of metal according to claim 1, characterized in that: A control frame (26) is fixedly connected to both sides of the filter plate (24), and the cross-section of the control frame (26) is U-shaped.
3. A quenching device for hot working of metal according to claim 1, characterized in that: Guide plates (27) are fixedly connected to both sides of the mounting block (21); the guide plates (27) are obliquely arranged on both sides of the mounting block (21).
4. A quenching device for hot working of metal according to claim 1, characterized in that: A connecting rope (28) is fixedly connected to one side of the clamping block (22), and a side of the connecting rope (28) away from the clamping block (22) is fixedly connected to the mounting block (21).
5. A quenching device for hot working of metal according to claim 4, characterized in that: An auxiliary device (3) is provided on one side of the mounting block (21), the auxiliary device (3) comprising a slide groove (31) provided on the surface of the mounting block (21), a baffle (32) being slidably connected inside the slide groove (31) on the surface of the mounting block (21), and the size of the baffle (32) being adapted to the size of the clamping block (22).
6. A quenching device for hot working of metal according to claim 5, characterized in that: A reinforcing rod (33) is fixedly connected inside the sliding groove (31) on the surface of the mounting block (21), and the reinforcing rod (33) is slidably connected to the baffle (32).
7. A quenching device for hot working of metal according to claim 6, characterized in that: A magnet (34) is fixedly connected to one side of the mounting block (21), and an iron block (35) is fixedly connected to one side of the baffle (32); the iron block (35) and the magnet (34) are magnetically attracted to each other.
8. A quenching device for hot working of metal according to claim 7, characterized in that: A plurality of anti-sliding blocks (36) are fixedly connected to one side of the baffle plate (32), and the plurality of anti-sliding blocks (36) are arranged at equal distances on one side of the baffle plate (32).