Cast-in-place concrete slab thickness and flatness control device

By designing a control device for cast-in-place concrete construction, the combination of column steel bars and circular steel plates can realize real-time measurement and control of the thickness and flatness of the concrete slab, which solves the problem of difficult control of the thickness and flatness of the concrete slab in the prior art and improves the construction quality.

CN222667636UActive Publication Date: 2025-03-25CHINA CONSTR SEVENTH ENG DIVISION CORP LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421182324.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-28
Publication Date
2025-03-25
Estimated Expiration
2034-05-28

AI Technical Summary

Technical Problem

During cast-in-place concrete construction, it is difficult to control the thickness and flatness of the structural slabs, resulting in waste of concrete and structural hidden dangers.

Method used

A cast-in-place concrete slab thickness and flatness control device is designed, including column steel bars, circular steel plates and flat full screw hanging bars. Through the cooperation of column steel bars and circular steel plates, real-time measurement and control of the thickness and flatness of the concrete slab are achieved.

Benefits of technology

The device can measure and control the thickness and flatness of concrete slabs at any time at the construction site, preventing the slab thickness from exceeding the standard and surface arches, and improving construction quality.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222667636U_ABST
    Figure CN222667636U_ABST
Patent Text Reader

Abstract

The utility model discloses a cast-in-place concrete slab thickness and flatness control device which comprises a stand column steel bar, a round steel plate and a flat full-spiral hanging bar, a fixing sleeve is arranged on the top of the stand column steel bar, a universal horizontal bubble is arranged on the top of the fixing sleeve, and a supporting sleeve is arranged on the outer side of the bottom end of the stand column steel bar. First hanging bar nuts, second hanging bar nuts and split type vertical hanging bars are arranged on the surface of the circular steel plate, the first hanging bar nuts and the second hanging bar nuts are distributed on the surface of the circular steel plate, the ends of the flat full-spiral hanging bars penetrate through the oppositely-parallel first hanging bar nuts, and the bottom ends of the vertical hanging bars penetrate through the second hanging bar nuts. Limiting hanging bars are evenly distributed on the stand column steel bars. The control device is simple in structure and convenient to disassemble, assemble, operate and use, the thickness and flatness of the concrete pouring plate can be measured and controlled at any time along with concrete pouring on the construction site, and the situation that the thickness of the poured concrete plate exceeds the standard and the surface layer of the concrete pouring plate is arched is avoided.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of concrete construction, and in particular relates to a device for controlling the thickness and flatness of a cast-in-place concrete slab. Background Art

[0002] During the construction of cast-in-place concrete buildings, it is difficult to control the thickness and flatness of the structural slabs, with large errors and even dimensional deviations of concrete components exceeding standard requirements. Uneven slab thickness and poor flatness result in a large amount of concrete waste or hidden dangers in the structural load-bearing components, causing difficulties for subsequent construction processes and even affecting functional use.

[0003] Traditional concrete pouring construction adopts the wire drawing method and the sweeping instrument marking line method: the wire drawing method 1 is to mark the structural elevation control line with paint on the column reinforcement, and the concrete slab thickness is measured by drawing the wire through the elevation control line mark. The wire drawing method causes the middle to sag due to gravity, which can easily cause excessive deviation in the size of the arch position in the slab; the sweeping instrument marking line method 2 is often controlled by an infrared sweeper, and the control process is easily affected by the arching of the template and the distance error; during the concrete pouring construction, there is a design problem of not controlling the thickness and flatness of the poured concrete slab. For this reason, the present application proposes a cast-in-place concrete slab thickness and flatness control device. Utility Model Content

[0004] The utility model aims to provide a cast-in-place concrete slab thickness and flatness control device to solve the design problem of being unable to control the thickness and flatness of the cast concrete slab during concrete pouring construction proposed in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a cast-in-place concrete slab thickness and flatness control device, comprising a column steel bar, a circular steel plate and a flat full-thread hanger bar, a fixing sleeve is provided on the top of the column steel bar, a universal level bubble is provided on the top of the fixing sleeve, a supporting sleeve is provided on the outer side of the bottom end of the column steel bar, a first hanger bar nut and a second hanger bar nut, and a split vertical hanger bar are provided on the surface of the circular steel plate, the first hanger bar nut and the second hanger bar nut are distributed on the surface of the circular steel plate, the end of the flat full-thread hanger bar passes through the opposite and parallel first hanger bar nuts, the bottom end of the vertical hanger passes through the second hanger bar nut, the column steel bar is provided with evenly distributed limit hangers, and the outer surface of the bottom end of the column steel bar is coated with a standard thickness coating mark and a scale coating mark, and the standard thickness coating mark is distributed in the middle of adjacent scale coating marks.

[0006] Preferably, the bottom end of the column steel bar is a conical tip structure, the column steel bar passes through the center of the circular steel plate and the support sleeve, and the scale coating marks on the outer surface of the column steel bar are equidistantly distributed.

[0007] Preferably, the support sleeve is a cylindrical structure that is wide in the middle and narrow at both ends, and the centers of the support sleeve, the circular steel plate, and the column steel bars are on the same axis.

[0008] Preferably, the surface of the circular steel plate is marked with an inner ring C and an outer ring D, and the three equal division points marked on the inner ring C and the outer ring D are respectively a and c, and the opposite first hanger nuts are respectively distributed at positions a and c, and the centers of the relative first hanger nuts on the inner ring C and the outer ring D are consistent.

[0009] Preferably, the inner circle C marked on the surface of the circular steel plate is marked with six equally divided points as b, the second hanger nut is distributed at the position, and the first hanger nut and the second hanger nut are staggered.

[0010] Preferably, the limiting hanger is perpendicular to the column steel bar, the vertical hanger is parallel to the column steel bar, a pressure plate is sleeved on the outer side of the column steel bar, the pressure plate is a circular ring structure, and a through hole is provided on the surface of the pressure plate for the vertical hanger to pass through.

[0011] Preferably, the circular edge of the pressure plate is provided with evenly distributed fastening screws and clamps, and the fastening screws and clamps are respectively distributed on the opposite surfaces of the pressure plate. The clamps are curved in shape, and the inner diameter of the clamps is the same as the outer diameter of the flat full-screw suspension rod. A locking screw hole that cooperates with the fastening screw is provided on one end of the flat full-screw suspension rod.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] In the utility model, the control device of the present application has a simple structure, is easy to disassemble and assemble, and is easy to operate and use. It can be measured at any time during the pouring of concrete at the construction site to control the thickness and flatness of the concrete pouring plate, thereby preventing the poured concrete plate from exceeding the standard thickness and the surface of the concrete pouring plate from arching. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the structure of the utility model;

[0015] Figure 2 It is a schematic diagram of the top view of the circular steel plate of the utility model;

[0016] Figure 3 For the utility model Figure 1 A schematic diagram of the enlarged structure of the middle part A;

[0017] Figure 4 For the utility model Figure 2 The enlarged structural diagram of the middle B part;

[0018] In the figure: 1. Column reinforcement; 2. Fixed sleeve; 3. Universal level bubble; 4. Round steel plate; 5. Flat full-screw hanger; 6. Vertical hanger; 7. Pressure plate; 11. Limit hanger; 12. Support sleeve; 13. Standard thickness coating mark; 14. Scale coating mark; 41. First hanger nut; 42. Second hanger nut; 71. Fastening screw; 72. Clamp. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Example

[0020] See also Figures 1 to 4The utility model provides a technical solution: a cast-in-place concrete slab thickness and flatness control device, including a column steel bar 1, a circular steel plate 4 and a flat full-screw hanging bar 5, a fixed sleeve 2 is provided on the top of the column steel bar 1, a universal level bubble 3 is provided on the top of the fixed sleeve 2, the bottom end of the column steel bar 1 is inserted into the concrete, the position of the column steel bar 1 is adjusted so that the central bubble of the universal level bubble 3 is always in the central position, the column steel bar 1 is in a vertical state, the column steel bar 1 rotates and drives the flat full-screw hanging bar 5, and the flat The full-screw hanger bar 5 rotates to form a circular surface. During the rotation of the flat full-screw hanger bar 5, observe whether the size of the gap between the flat full-screw hanger bar 5 and the surface of the poured concrete structural slab is uniform. If the flat full-screw hanger bar 5 forms scratches on the concrete surface, it means that the flatness error of the structural slab is too large; a support sleeve 12 is provided on the outer side of the bottom end of the column steel bar 1, and the support sleeve 12 is connected to the column steel bar 1 by a conventional method. The support sleeve 12 supports the circular steel plate 4 to prevent the circular steel plate 4 from falling off; the surface of the circular steel plate 4 is provided with a first hanger screw The mother 41 and the second hanger nut 42, as well as the split vertical hanger 6, the first hanger nut 41 and the second hanger nut 42 are distributed on the surface of the circular steel plate 4, the first hanger nut 41 and the second hanger nut 42 are combined with the circular steel plate 4 by conventional methods, the end of the flat full-thread hanger 5 passes through the opposite and parallel first hanger nut 41, the bottom end of the vertical hanger 6 passes through the second hanger nut 42, the flat full-thread hanger 5 is evenly distributed, and the column steel bar 1 is provided with evenly distributed limit hangers 11, and the outer surface of the bottom end of the column steel bar 1 is coated with a standard thickness coating mark 13 and a scale coating mark 14, and the standard thickness coating mark 13 is distributed in the middle of the adjacent scale coating marks 14. When casting the concrete structural slab, the circular steel plate 4 will move upward under the influence of the thickness of the concrete structural slab, and the thickness of the concrete structural slab is judged by reading the position of the circular steel plate 4 outside the bottom end of the column steel bar 1. If the circular steel plate 4 is within the range of the standard thickness coating mark 13, it means that the thickness of the concrete structural slab meets the requirements of the specification.

[0021] In this embodiment, the bottom end of the column steel bar 1 is a conical tip structure, which is convenient for insertion into unsolidified concrete. The column steel bar 1 passes through the center of the circular steel plate 4 and the support sleeve 12, and the scale coating marks 14 on the outer surface of the column steel bar 1 are evenly distributed.

[0022] In this embodiment, the support sleeve 12 is a cylindrical structure that is wide in the middle and narrow at both ends. The centers of the support sleeve 12, the circular steel plate 4, and the column steel bar 1 are on the same axis. The support sleeve 12 supports the circular steel plate 4 to prevent the circular steel plate 4 from falling off.

[0023] In this embodiment, the surface of the circular steel plate 4 is marked with an inner ring C and an outer ring D, and the three equal points marked on the inner ring C and the outer ring D are respectively a and c. The opposing first hanger nuts 41 are respectively distributed at positions a and c. The centers of the first hanger nuts 41 relative to each other on the inner ring C and the outer ring D are consistent. The six equal points marked on the inner ring C marked on the surface of the circular steel plate 4 are b. The second hanger nuts 42 are distributed at positions. The first hanger nuts 41 and the second hanger nuts 42 are staggered, and the first hanger nuts 41 and the second hanger nuts 42 are evenly distributed on the circular steel plate 4.

[0024] In this embodiment, the limiting hanging rod 11 is perpendicular to the column steel bar 1, and the vertical hanging rod 6 is parallel to the column steel bar 1. A pressure plate 7 is sleeved on the outer side of the column steel bar 1. The pressure plate 7 is a circular ring structure. The surface of the pressure plate 7 is provided with a through hole for the vertical hanging rod 6 to pass through. The circular edge of the pressure plate 7 is provided with evenly distributed fastening screws 71 and clamps 72. The fastening screws 71 and the clamps 72 are respectively distributed on the opposite surfaces of the pressure plate 7. The clamps 72 are curved. The inner diameter of the clamps 72 is the same as the outer diameter of the flat full-spiral hanging rod 5. A locking screw hole matching the fastening screw 71 is provided on one end of the flat full-spiral hanging rod 5. The fastening screw 71 is screwed in and the fastening screw 71 is embedded in the interior of the flat full-spiral hanging rod 5, so that the end of the flat full-spiral hanging rod 5 is further secured.

[0025] The working principle and use process of this utility model:

[0026] During concrete pouring, when the assembled control device is used, the column steel bar 1 is vertically inserted into the concrete structure slab being poured, and the position of the column steel bar 1 is adjusted to ensure that the central bubble of the universal horizontal bubble 3 on the end of the column steel bar 1 is always in the center position;

[0027] As the concrete is continuously poured, the circular steel plate 4 moves upward due to the increasing thickness of the concrete structure plate, and the circular steel plate 4 drives the flat full-screw suspension bar 5 to move upward;

[0028] The thickness of the concrete structure slab is determined by reading the position of the circular steel plate 4 outside the bottom end of the column steel bar 1. If the circular steel plate 4 is within the range of the standard thickness coating mark 13, it means that the thickness of the concrete structure slab meets the specification requirements.

[0029] The fixed sleeve 2 at the end of the column reinforcement 1 is rotated to drive the circular steel plate 4 to rotate, and the flat full-screw hanging bar 5 rotates to form a circular surface. During the rotation process, observe whether the gap between the flat full-screw hanging bar 5 and the surface of the concrete structure plate is uniform. If the flat full-screw hanging bar 5 forms scratches on the concrete surface, it means that the flatness error of the structure plate is too large;

[0030] Similarly, as the concrete is poured, measurements are taken in sequence to control the thickness and flatness of the concrete pouring slab.

[0031] To sum up: the control device of the present application has a simple structure, is easy to disassemble and assemble, and is easy to operate and use. It can be measured at any time during the concrete pouring at the construction site to control the thickness and flatness of the concrete pouring slab, avoid the poured concrete slab thickness exceeding the standard, and prevent the surface of the concrete pouring slab from arching.

[0032] Although the embodiments of the present invention have been shown and described (see the detailed description above for details), it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A cast-in-place concrete slab thickness and flatness control device, comprising a column steel bar (1), a circular steel plate (4) and a flat full-screw suspension bar (5), characterized in that: The top of the column steel bar (1) is provided with a fixing sleeve (2), the top of the fixing sleeve (2) is provided with a universal horizontal bubble (3), the outer side of the bottom end of the column steel bar (1) is provided with a supporting sleeve (12), the surface of the circular steel plate (4) is provided with a first suspension bar nut (41) and a second suspension bar nut (42), and a split vertical suspension bar (6), the first suspension bar nut (41) and the second suspension bar nut (42) are distributed on the surface of the circular steel plate (4), the end of the flat full-thread suspension bar (5) passes through the opposite and parallel first suspension bar nuts (41), the bottom end of the vertical suspension bar (6) passes through the second suspension bar nut (42), the column steel bar (1) is provided with uniformly distributed limit suspension bars (11), and the outer surface of the bottom end of the column steel bar (1) is coated with a standard thickness coating mark (13) and a scale coating mark (14), and the standard thickness coating mark (13) is distributed in the middle of adjacent scale coating marks (14).

2. A cast-in-place concrete slab thickness and flatness control device according to claim 1, characterized in that: The bottom end of the column steel bar (1) is a conical tip structure, the column steel bar (1) passes through the center of the circular steel plate (4) and the support sleeve (12), and the scale coating marks (14) on the outer surface of the column steel bar (1) are equidistantly distributed.

3. A cast-in-place concrete slab thickness and flatness control device according to claim 1, characterized in that: The support sleeve (12) is a cylindrical structure that is wide in the middle and narrow at both ends, and the centers of the support sleeve (12), the circular steel plate (4), and the column steel bar (1) are located on the same axis.

4. A cast-in-place concrete slab thickness and flatness control device according to claim 1, characterized in that: The surface of the circular steel plate (4) is marked with an inner ring C and an outer ring D, and the inner ring C and the outer ring D are marked with three equal points a and c respectively. The opposing first hanger nuts (41) are respectively distributed at positions a and c, and the centers of the opposing first hanger nuts (41) on the inner ring C and the outer ring D are consistent.

5. A cast-in-place concrete slab thickness and flatness control device according to claim 4, characterized in that: The inner circle C marked on the surface of the circular steel plate (4) is marked with six equally divided points as b, the second hanger nut (42) is distributed at the position, and the first hanger nut (41) and the second hanger nut (42) are staggered.

6. A cast-in-place concrete slab thickness and flatness control device according to claim 1, characterized in that: The limiting suspension bar (11) is perpendicular to the column reinforcement bar (1), the vertical suspension bar (6) is parallel to the column reinforcement bar (1), a pressure plate (7) is sleeved on the outer side of the column reinforcement bar (1), the pressure plate (7) is a circular ring structure, and a through hole is provided on the surface of the pressure plate (7) for the vertical suspension bar (6) to pass through.

7. A cast-in-place concrete slab thickness and flatness control device according to claim 6, characterized in that: The circular edge of the pressing plate (7) is provided with evenly distributed fastening screws (71) and clamping plates (72). The fastening screws (71) and clamping plates (72) are respectively distributed on the opposite surfaces of the pressing plate (7). The clamping plates (72) are curved. The inner diameter of the clamping plates (72) is the same as the outer diameter of the flat full-screw hanging bar (5). A locking screw hole matching the fastening screw (71) is provided on one end of the flat full-screw hanging bar (5).