Portal crane open tooth lubricating grease collecting device
By designing the door machine open-tooth lubricating grease collection device, the combination of oil coupling groove, rubber conveyor belt and oil collection box is used to solve the problems of splashing and dripping of open-tooth lubricating grease, and efficient collection and storage of lubricating grease, reducing safety risks and labor intensity.
Patent Information
- Application Number
- CN202420797658.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-17
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-04-17
AI Technical Summary
In the prior art, the lubricating grease splashing and dripping of the open teeth of the door machine leads to equipment pollution and safety hazards. The existing oil-proof cloth method is prone to be involved in the gear pair, which increases the labor intensity of the workers.
A door machine open-tooth lubricating grease collection device is designed, including an oil coupling groove, a rotating conveying mechanism and an oil collection box. Lubricating grease is transported from the oil coupling tank to the oil collection box through a rubber conveyor belt to prevent grease from falling and simplify operation.
Effectively collect and store lubricating grease dripping from open teeth to avoid pollution and safety risks, and reduce the labor intensity of workers and safety hazards in equipment operation.
Smart Images

Figure CN222669634U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of overhaul and maintenance of a winch-type door hoist, and more specifically to a lubricating grease collecting device for an open-type gear of a door hoist. Background Art
[0002] In water conservancy and hydropower projects, especially various hydraulic gate projects, winch hoists such as gantry cranes, bridge cranes, fixed coils, and trolleys are widely used to hoist gates or parts. Open gear transmission is a transmission with a simple structure, good ventilation and heat dissipation performance, and large load transmission. It is widely used in the lifting mechanism of such winch hoists.
[0003] In order to ensure the stability of open gear transmission, it is necessary to provide sufficient lubrication and apply grease on its surface regularly. When it is running, the excess grease will be thrown onto the surface of the equipment or the ground. In a high temperature environment, the grease of the stationary gear will also drip. The dripping grease will not only pollute the ground and the environment, but also have an adverse effect on the precision parts of the hoisting.
[0004] In a gantry machine, since the lower side of the open teeth is usually exposed to the air, there is a problem of grease splashing and dripping on the open teeth. In the prior art, an anti-oil cloth is often pulled under the open teeth to collect the grease. This method is very easy to be involved in the running gear pair when the winch-type gate hoist is working, causing safety accidents. The method needs to be removed before the equipment is operated, which increases the labor intensity of the operators. Utility Model Content
[0005] The technical problem to be solved by the utility model is to provide a door machine open gear lubricating grease collection device, which is used to collect grease splashed and dripped from the open gear, so as to improve the reliability of the equipment and reduce the labor intensity of operators;
[0006] The solution adopted by the utility model to solve the technical problem is:
[0007] A grease collection device for an open gear of a door machine comprises an oil receiving groove located below the open gear, a conveying mechanism rotatably installed in the oil receiving groove and used for collecting and transporting the grease, and an oil collecting box installed at one side of the output end of the conveying mechanism and used for storing the grease.
[0008] A conveying mechanism is arranged in the oil receiving groove, and the grease on the open teeth will fall onto the conveying mechanism, and the grease will be conveyed to the oil collecting box through the conveying mechanism to prevent the grease from falling on the bottom surface. The disassembly and installation are convenient, and the grease collection operation is convenient, which can effectively reduce the labor intensity and safety risks of the operators;
[0009] In some possible implementations, in order to effectively collect and transfer lubricating grease to an oil collection box;
[0010] The conveying mechanism includes a rotating shaft rotatably mounted on the oil receiving trough, a driving mechanism connected to the end of the oil receiving trough away from the rotating shaft, and a rubber conveyor belt used in conjunction with the rotating shaft and the driving mechanism and located below the open teeth; the oil collecting box is located below the output end of the rubber conveyor belt; the rubber conveyor belt is located in the oil receiving trough and slidably cooperates with the oil receiving trough.
[0011] In some possible implementations, in order to enable the rubber conveyor belt to effectively collect lubricating grease;
[0012] The rubber conveyor belt comprises a belt body arranged below the open teeth and forming a gap with the open teeth, and two groups of baffles arranged outside the belt body and symmetrically arranged along the conveying direction; an oil collecting groove is formed between the two groups of baffles and the belt body.
[0013] In some possible implementations,
[0014] A plurality of groups of partition bars are arranged on the belt body and in the oil collecting tank; the plurality of groups of partition bars are arranged along the conveying to divide the collecting tank into a plurality of groups of oil receiving grids.
[0015] In some possible implementations, in order to effectively enable the oil receiving tank and the rubber conveyor belt to slide, and effectively limit the sliding direction;
[0016] A guide bar that slides in cooperation with the oil receiving groove is arranged on the outer side of the belt body; and a guide groove that cooperates with the guide bar is arranged in the oil receiving groove.
[0017] In some possible implementations,
[0018] The guide groove is in an arc shape.
[0019] In some possible implementations,
[0020] The oil receiving groove is in an arc shape, wherein the center of the guide groove, the center of the oil receiving groove, and the center of the open tooth are concentric.
[0021] In some possible implementations, in order to effectively enable the rubber conveyor belt to slide in the oil receiving tank through the driving mechanism;
[0022] The driving mechanism includes a main shaft arranged at the output end of the conveying mechanism and parallel to the rotating shaft, a mounting frame for mounting the main shaft and connected to the oil receiving groove, and a power source mounted on the mounting frame and used to control the main shaft to rotate around its axial direction; the oil collecting box is mounted on the mounting frame and located below the main shaft.
[0023] In some possible implementations,
[0024] A bracket for mounting a rotating shaft is also provided on the outer side of the oil receiving groove; a through hole for the rotating shaft to pass through is provided on the oil receiving groove, and the rotating shaft is located in the oil receiving groove and has two ends respectively connected to the bracket.
[0025] Compared with the prior art, the utility model has the following beneficial effects:
[0026] The utility model effectively collects the lubricating grease dripping from the open gear by setting the oil receiving groove, the conveying mechanism and the oil collecting box, so as to avoid the splashing and dripping grease polluting the ground when the open gear is running.
[0027] The utility model effectively limits the moving direction of the rubber conveyor belt by arranging guide grooves and guide strips, so that the collected lubricating grease can be stored in the oil collection box;
[0028] The utility model has the advantages of simple structure and strong practicability. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is a structural schematic diagram of the utility model;
[0030] Figure 2 It is a structural schematic diagram of the rubber conveyor belt in the utility model;
[0031] Figure 3 This is a schematic diagram of the structure of the oil tank in the utility model;
[0032] Figure 4 This is a schematic diagram of the connection relationship between the bracket and the rotating shaft in the utility model;
[0033] Figure 5 It is a structural schematic diagram of the driving mechanism in the utility model;
[0034] Figure 6 This is a schematic diagram of the structure of the utility model after installation with the open gear of the door machine;
[0035] Figure 7 for Figure 6 The enlarged view of point A in the middle;
[0036] Figure 8 This is a schematic diagram of the structural relationship between the rubber conveyor belt and the oil receiving tank in the utility model;
[0037] Among them: 1. oil receiving groove; 11. through hole; 12. guide groove; 13. guard plate; 14. limit plate; 15. U-shaped groove; 2. conveying mechanism; 21. rotating shaft; 211. retaining spring; 22. rubber conveyor belt; 221. baffle; 222. spacer; 223. oil receiving grid; 224. guide strip; 23. driving mechanism; 231. main shaft; 2311. knurling; 232. mounting frame; 233. power source; 3. oil collecting box; 4. bracket; 100. open teeth. DETAILED DESCRIPTION
[0038] In the present utility model, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral body; it can be directly connected, or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. The "first", "second" and similar words mentioned in this application do not indicate any order, quantity or importance, but are only used to distinguish different components. Similarly, "one" or "one" and other similar words do not indicate a quantity limit, but indicate the existence of at least one. In the implementation of this application, "and / or" describes the association relationship of the associated objects, indicating that there can be three relationships, for example, A and / or B can indicate: A exists alone, A and B exist at the same time, and B exists alone. In the description of the embodiments of the present application, unless otherwise specified, the meaning of "multiple" refers to two or more. For example, multiple positioning columns refer to two or more positioning columns. For ordinary technicians in this field, the specific meanings of the above terms in the utility model can be understood according to the specific circumstances.
[0039] The utility model is described in detail below.
[0040] like Figure 1-Figure 8 As shown:
[0041] A lubricating grease collection device for an open gear 100 of a door machine comprises an oil collecting groove 1 located below the open gear 100, a conveying mechanism 2 rotatably installed in the oil collecting groove 1 and used for collecting and transporting the lubricating grease, and an oil collecting box 3 installed at one side of the output end of the conveying mechanism 2 and used for storing the lubricating grease.
[0042] During use, the lubricating grease on the open teeth 100 will fall off. A conveying mechanism 2 is provided in the oil receiving groove 1. The lubricating grease on the open teeth 100 will fall on the conveying mechanism 2. The lubricating grease is conveyed to the oil collecting box 3 through the conveying mechanism 2 to prevent the lubricating grease from falling on the bottom surface. The disassembly and installation are convenient, and the grease collection operation is convenient, which can effectively reduce the labor intensity and safety risks of the operators.
[0043] In some possible implementations, in order to effectively collect the lubricating grease and transfer it to the oil collection box 3;
[0044] like Figure 1-Figure 5As shown, the conveying mechanism 2 includes a rotating shaft 21 rotatably mounted on the oil receiving tank 1, a driving mechanism 23 connected to the end of the oil receiving tank 1 away from the rotating shaft 21, and a rubber conveyor belt 22 used in conjunction with the rotating shaft 21 and the driving mechanism 23 and located below the open teeth 100; the oil collecting box 3 is located below the output end of the rubber conveyor belt 22; the rubber conveyor belt 22 is located in the oil receiving tank 1 and slidably cooperates with the oil receiving tank 1;
[0045] The rotating shaft 21, the driving mechanism 23, and the rubber conveyor belt 22 will be installed in the oil receiving tank 1, so that the driving rubber conveyor belt 22 slides in the oil receiving tank 1, and the rubber conveyor belt 22 is located below the open teeth 100. The lubricating grease on the open teeth 100 will drip onto the rubber conveyor belt 22. The driving mechanism 23 cooperates with the rotating shaft 21 to realize the lubricating grease being transported to the top of the oil collecting box 3, and then transported to the oil collecting box 3 for centralized collection;
[0046] In some possible implementations, in order to enable the rubber conveyor belt 22 to effectively collect lubricating grease;
[0047] like Figure 2 As shown, the rubber conveyor belt 22 includes a belt body disposed below the open teeth 100 and forming a gap with the open teeth 100, and two groups of baffles 221 disposed outside the belt body and symmetrically disposed along the conveying direction; an oil collecting groove is formed between the two groups of baffles 221 and the belt body;
[0048] Two groups of baffles 221 are arranged on the outside of the belt body and are symmetrically arranged along the conveying direction of the belt body. One side of the two groups of baffles 221 close to each other and the outer side of the belt body will form an oil collecting groove, which is located directly below the open teeth 100, so as to collect the lubricating grease. As the belt body slides, the oil collecting groove conveys the lubricating grease collected inside to the oil collecting box 3;
[0049] The belt body is in a ring shape, and the rotating shaft 21 and the main shaft 231 of the driving mechanism 23 are located in the body, so that the belt body can slide in the oil receiving groove 1 through the cooperation of the driving mechanism 23 and the rotating shaft 21;
[0050] In some possible implementations,
[0051] like Figure 2 As shown, a plurality of groups of partition bars 222 are arranged on the belt body and in the oil collecting tank; the plurality of groups of partition bars 222 divide the collecting tank into a plurality of groups of oil receiving grids 223 along the conveying arrangement;
[0052] A partition bar 222 is arranged in the oil collecting tank and along the conveying direction. The long direction of the partition bar 222 is arranged parallel to the axial direction of the rotating shaft 21 and is connected to the baffle plate 221 on one side thereof. The lubricating grease will be collected in a plurality of oil receiving grids 223, thereby reducing the lubricating grease from falling during the conveying process.
[0053] In some possible implementations, in order to effectively enable the oil receiving tank 1 and the rubber conveyor belt 22 to slide, and effectively limit the sliding direction;
[0054] A guide bar 224 is provided on the outside of the belt body and slides with the oil receiving groove 1; a guide groove 12 is provided in the oil receiving groove 1 and cooperates with the guide bar 224; each group of guide bars 224 is annular in structure;
[0055] The guide bars 224 are arranged on both sides of the belt body along the conveying direction and embedded in the guide grooves 12 arranged in the oil receiving groove 1; each group of guide grooves 12 is an annular structure used in conjunction with the guide bars 224;
[0056] In some possible implementations,
[0057] The guide groove 12 is in an arc shape, and the oil receiving groove 1 is in an arc shape, wherein the center of the guide groove 12, the center of the oil receiving groove 1, and the center of the open tooth 100 are concentric;
[0058] Furthermore, the guide groove 12 and the oil receiving groove 1 are both semicircular arc-shaped; thus, the lubricating grease dripping from the open gear 100 to the maximum extent can enter the oil receiving grid 223;
[0059] like Figure 3 As shown, the oil receiving tank 1 comprises two groups of semicircular arc-shaped guard plates 13 arranged in parallel along the conveying direction, and an arc-shaped arc plate installed at the bottom of the two groups of guard plates 13; the guide groove 12 is arranged on the side where the two groups of guard plates 13 are close to each other, wherein the output end of the belt body will pass through the U-shaped groove 15 formed by the arc plate and the guard plate 13, and cooperate with the driving mechanism 23 located outside the arc plate;
[0060] In some possible implementations, in order to effectively enable the rubber conveyor belt 22 to slide in the oil receiving tank 1 through the driving mechanism 23;
[0061] like Figure 5 As shown, the driving mechanism 23 includes a main shaft 231 arranged at the output end of the conveying mechanism 2 and arranged parallel to the rotating shaft 21, a mounting frame 232 for mounting the main shaft 231 and connected to the oil receiving tank 1, and a power source 233 mounted on the mounting frame 232 and used to control the main shaft 231 to rotate around its axial direction; the oil collecting box 3 is mounted on the mounting frame 232 and is located below the main shaft 231;
[0062] The mounting frame 232 is used for mounting with the main shaft 231; one end of the belt body is sleeved on the outside of the main shaft 231, and the other end is sleeved on the outside of the rotating shaft 21, and the sliding with the oil receiving groove 1 is realized through the cooperation of the guide bar 224 and the guide groove 12;
[0063] The power source 233 may be an electric drive mechanism 23, such as a drive motor, the output shaft of which is connected to the main shaft 231; the main shaft 231 is driven to rotate by the drive motor, thereby realizing the conveyance of the collected lubricating grease by the belt body;
[0064] like Figure 1 , Figure 5 As shown, the power source 233 may also be a manual handle, which is coaxially connected to one end of the main shaft 231 in a detachable manner; the main shaft 231 is driven to rotate by the manual handle, thereby realizing the conveyance of the collected lubricating grease by the belt body;
[0065] Furthermore, in order to effectively enable the rotation of the main shaft 231 to effectively drive the belt body, a knurling 2311 is provided on the outer side of the main shaft 231, thereby effectively increasing the friction with the rubber conveyor belt 22;
[0066] Specifically, Figure 5 As shown, the mounting frame 232 includes a base mounted on the inner machine, two groups of support plates mounted on the base and respectively connected to the oil receiving tank 1 on both sides along the conveying direction; the two groups of main shafts 231 are respectively mounted on the two groups of support plates and rotate with the two groups of support plates; the oil collecting box 3 is located on the base, and the oil collecting grid 223 that collects the lubricating grease will rotate around the main shaft 231 after moving to the output end, and move to one side of the oil collecting box 3, so as to transport the lubricating grease into the oil collecting box 3;
[0067] Specifically, in order to effectively realize the connection between the support plate and the oil receiving tank 1 , two groups of limit plates 14 are provided on the oil receiving tank 1 and are respectively connected to the two groups of support plates.
[0068] In some possible implementations,
[0069] like Figure 4 As shown, a bracket 4 for mounting the rotating shaft 21 is also provided on the outer side of the oil receiving groove 1; a through hole 11 for the rotating shaft 21 to pass through is provided on the oil receiving groove 1, and the rotating shaft 21 is located in the oil receiving groove 1 and its two ends are respectively connected to the bracket 4;
[0070] The bracket 4 includes a bottom plate installed on the door machine, and connecting plates installed on the bottom plate and located on both sides of the oil receiving tank 1 along the conveying direction of the conveying mechanism 2; both ends of the rotating shaft 21 are rotatably matched with the two sets of connecting plates;
[0071] The installation frame 232 and the bracket 4 are set to effectively support the conveying mechanism 2 and the oil receiving tank 1, serving as the movement fulcrum of the rubber conveyor belt 22 and also as the fixed fulcrum of the oil receiving tank 1;
[0072] Furthermore, a rotating shaft 21 is provided at both ends of the rotating shaft 21 and outside the connecting plate, respectively, and the rotating shaft 21 is effectively restricted from moving along its axial direction by the rotating shaft 21;
[0073] The method for using the above-mentioned door machine open gear 100 lubricating grease collection device specifically comprises the following steps:
[0074] When lubricating grease is collected in the oil receiving grid 223, the main shaft 231 is controlled to rotate clockwise through the power source 233, so that the rubber conveyor belt 22 moves clockwise, and the oil receiving grid 223 with the lubricating grease collected moves toward the side close to the oil collecting box 3, and the lubricating grease is transported to the oil collecting box 3 for storage. When the lubricating grease stored in the oil collecting box 3 is large, the oil collecting box 3 is taken out from the mounting frame 232, and the lubricating grease is centrally processed.
[0075] The present invention is not limited to the above-mentioned specific implementation modes, but extends to any new features or any new combination disclosed in this specification, as well as any new method or process steps or any new combination disclosed.
Claims
1. A door machine open gear lubricating grease collection device, characterized in that: It includes an oil receiving groove located below the open gear, a conveying mechanism rotatably installed in the oil receiving groove and used for collecting and transporting lubricating grease, and an oil collecting box installed at one side of the output end of the conveying mechanism and used for storing lubricating grease; The conveying mechanism includes a rotating shaft rotatably mounted on the oil receiving tank, a driving mechanism connected to the end of the oil receiving tank away from the rotating shaft, and a rubber conveyor belt used in conjunction with the rotating shaft and the driving mechanism and located below the open teeth; the oil collecting box is located below the output end of the rubber conveyor belt; the rubber conveyor belt is located in the oil receiving tank and slidably cooperates with the oil receiving tank; The rubber conveyor belt comprises a belt body arranged below the open teeth and forming a gap with the open teeth, and two groups of baffles arranged outside the belt body and symmetrically arranged along the conveying direction; an oil collecting groove is formed between the two groups of baffles and the belt body; The oil receiving trough comprises two sets of semicircular arc-shaped guard plates arranged in parallel along the conveying direction, and an arc-shaped arc plate installed at the bottom of the two sets of guard plates; The output end of the belt body will pass through the U-shaped groove formed by the arc plate and the two sets of guard plates, and will be matched with the driving mechanism located outside the arc plate.
2. A door machine open gear lubricating grease collection device according to claim 1, characterized in that: A plurality of groups of partition bars are arranged on the belt body and in the oil collecting tank; the plurality of groups of partition bars are arranged along the conveying direction to divide the collecting tank into a plurality of groups of oil receiving grids.
3. The door machine open gear lubricating grease collection device according to claim 1, characterized in that: A guide bar that slides in cooperation with the oil receiving groove is arranged on the outer side of the belt body; and a guide groove that cooperates with the guide bar is arranged in the oil receiving groove.
4. A door machine open gear lubricating grease collection device according to claim 3, characterized in that: The guide groove is in an arc shape.
5. A door machine open gear lubricating grease collection device according to claim 4, characterized in that: The oil receiving groove is in an arc shape, wherein the center of the guide groove, the center of the oil receiving groove, and the center of the open tooth are concentric.
6. A door machine open gear lubricating grease collection device according to claim 5, characterized in that: The guide groove is arranged on one side where the two groups of guard plates are close to each other.
7. A door machine open gear lubricating grease collection device according to any one of claims 2 to 6, characterized in that: The driving mechanism includes a main shaft arranged at the output end of the conveying mechanism and parallel to the rotating shaft, a mounting frame for mounting the main shaft and connected to the oil receiving groove, and a power source mounted on the mounting frame and used to control the main shaft to rotate around its axial direction; the oil collecting box is mounted on the mounting frame and located below the main shaft.
8. A door machine open gear lubricating grease collection device according to any one of claims 2 to 6, characterized in that: A bracket for mounting a rotating shaft is also provided on the outer side of the oil receiving groove; a through hole for the rotating shaft to pass through is provided on the oil receiving groove, and the rotating shaft is located in the oil receiving groove and has two ends respectively connected to the bracket.
Citation Information
Cited By
Portal crane open tooth lubricating grease collecting device and using method
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