Brass baking furnace capable of recycling waste heat

By designing recycling components and filter components in a brass oven, using an efficient heat exchange structure, the problem of reducing heat recovery efficiency of existing devices after long-term use is solved, and more efficient waste heat recovery and reuse is achieved.

CN222670673UActive Publication Date: 2025-03-25ANHUI JINCHI ADVANCED MATERIALS CO LTD
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Patent Information

Application Number
CN202421424248.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-21
Publication Date
2025-03-25
Estimated Expiration
2034-06-21

AI Technical Summary

Technical Problem

The existing brass baking device can easily reduce the efficiency and effect of heat recovery after a long period of use.

Method used

A brass baking oven for waste heat recovery is designed. By installing recycling components and filter components on the left side of the baking furnace body, the combined structure of heat exchange bends, heat exchange fins and auxiliary heat exchange flakes is used to achieve efficient waste heat recovery and reuse.

Benefits of technology

The device can more fully and effectively recover waste heat, reduce heat energy loss, reduce workload of staff, adapt to long-term continuous use, and solve the problem of reducing heat recovery efficiency of existing devices.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of metal processing, and discloses a brass baking oven capable of recycling waste heat, which comprises a baking oven body, the left side of the baking oven body is fixedly connected with a supporting plate, and the top of the supporting plate is provided with a recycling assembly for recycling waste heat. The top of the baking oven body is provided with a filtering assembly used for filtering waste residues, the recycling assembly comprises a recycling box fixedly connected to the top of the supporting plate, the top of the recycling box penetrates through and is fixedly connected with a butt joint pipe, and the bottom end of the butt joint pipe is fixedly connected with a heat exchange bent pipe; heat exchange fins which are evenly distributed are fixedly connected to the outer sides of the heat exchange bent pipes, and auxiliary heat exchange pieces which are evenly distributed are fixedly connected to the tops and the bottoms of the heat exchange fins. According to the brass baking furnace capable of recycling the waste heat, the waste heat can be recycled more sufficiently and effectively, the recycled waste heat can be conveyed back into the baking furnace to be reused after being treated, and meanwhile the brass baking furnace can be suitable for long-time continuous use.
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Description

Technical Field

[0001] The utility model relates to the technical field of metal processing, in particular to a brass baking furnace capable of recovering waste heat. Background Art

[0002] Brass is an alloy composed of copper and zinc. Brass composed of copper and zinc is called ordinary brass. If it is an alloy composed of more than two elements, it is called special brass. Brass has strong wear resistance. Brass is often used to manufacture valves, water pipes, air conditioner internal and external unit connecting pipes and radiators. The processing and forming of brass and metal products mostly involves forging. The metal parts are baked and then hammered and pressed into shape through forging equipment. The brass baking furnace is one of the equipment used to heat brass.

[0003] According to a device for baking scrap steel after a converter furnace disclosed in Chinese patent publication No. CN215725214U, in order to recover the waste heat of flue gas during steelmaking, the patent sets a first filter and a second filter to filter heavy metal substances and dust in the flue gas, and then recovers the waste heat of the flue gas by heating the water in the water tank, thereby saving energy. However, when the heat exchange tube is immersed in hot water for a long time, scale will easily form on the surface, affecting the heat transfer. It needs to be cleaned regularly, which is very inconvenient. In this regard, the present application provides a brass baking furnace with waste heat recovery to solve the above problem. Utility Model Content

[0004] 1. Technical issues to be solved

[0005] In view of the shortcomings of the prior art, the utility model provides a brass baking furnace with waste heat recovery and utilization, which has the advantages of being able to more fully and effectively recover and utilize waste heat, and solves the problem that the existing baking devices are prone to reduce the heat recovery efficiency and effect after long-term use.

[0006] (II) Technical solution

[0007] In order to achieve the above-mentioned purpose of being able to more fully and effectively recycle waste heat, the utility model provides the following technical solutions: a brass baking furnace for recycling waste heat, comprising a baking furnace body, a support plate is fixedly connected to the left side of the baking furnace body, a recovery component for recycling waste heat is installed on the top of the support plate, and a filtering component for filtering waste residue is installed on the top of the baking furnace body;

[0008] The recycling assembly includes a recycling box fixedly connected to the top of the support plate, a docking tube is penetrated and fixedly connected to the top of the recycling box, a heat exchange elbow is fixedly connected to the bottom end of the docking tube, the outer side of the heat exchange elbow is fixedly connected with evenly distributed heat exchange fins, the top and bottom of the heat exchange fins are fixedly connected with evenly distributed auxiliary heat exchange fins, four air inlet boxes are penetrated and fixedly connected to the left side of the recycling box, a high-temperature resistant fan is fixedly installed inside the air inlet box, a filter screen is connected to the left side of the air inlet box by screws, two exhaust pipes are penetrated and fixedly connected to the right side of the recycling box, the right end of the exhaust pipe is fixedly connected to the delivery pipe, and the front of the baking oven body is fixedly connected to the return air pipe.

[0009] Furthermore, the filter assembly includes a main pipe fixedly connected to the top of the baking oven body, and two limit plates are fixedly connected to the inner right side wall of the main pipe. The top of the top limit plate is slidably connected to a first dust filter net, and the top of the bottom limit plate is slidably connected to a second dust filter net.

[0010] Furthermore, the bottom end of the main pipe is fixedly connected to the top end of the butt pipe, and the left sides of the first dust filter and the second dust filter are both on the left side of the main pipe and are fixedly connected with a mounting plate.

[0011] Furthermore, the mounting plate is connected to the left side of the main pipeline by screws, and the right side of the mounting plate is fitted with the left side of the main pipeline.

[0012] Furthermore, a slag discharge mechanism is fixedly installed at the bottom of the baking furnace body, a placement pipeline is fixedly connected to the front of the baking furnace body, and two air inlet pipes are fixedly connected to the front of the baking furnace body.

[0013] Furthermore, the inner diameter of the top end of the butt joint pipe is larger than the inner diameter of the bottom end, the top of the heat exchange bend is fixedly connected to the inner top wall of the recovery box, the outer side of the heat exchange bend is fixedly connected to the top of the support plate, and the bottom end of the heat exchange bend passes through the top of the support plate.

[0014] Furthermore, the auxiliary heat exchange plates are evenly distributed on both sides of the heat exchange bend, the left and right sides of the air inlet box are open, the top and bottom exhaust pipes correspond to the positions of the top air inlet box and the bottom air inlet box respectively, the bottom end of the top delivery pipe is fixedly connected to the top of the return air pipe, and the bottom end of the bottom delivery pipe passes through the top of the support plate and is fixedly connected to the left side of the return air pipe.

[0015] (III) Beneficial effects

[0016] Compared with the prior art, the utility model provides a brass baking furnace for waste heat recovery and utilization, which has the following beneficial effects:

[0017] The brass baking furnace with waste heat recovery can more fully and effectively recover and utilize waste heat through the coordinated use of the recovery component and the filter component on the left side of the baking furnace body. The waste heat can be effectively recovered through efficient heat exchange, and the recovered waste heat can be transported back to the interior of the baking furnace for repeated use after treatment. At the same time, it can also adapt to long-term continuous use, which not only reduces the loss of heat energy, but also indirectly reduces the workload of staff. It is very convenient and practical. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the structure of the utility model;

[0019] Figure 2 It is a left side cross-sectional view of the connection structure of the recycling box in the structure of the utility model;

[0020] Figure 3 It is a partial enlarged schematic diagram of part A in the structure of the utility model;

[0021] Figure 4 It is a three-dimensional schematic diagram of the connection structure of the recycling box in the structure of the utility model.

[0022] In the figure: 1 baking furnace body, 2 support plate, 300 recovery component, 301 recovery box, 302 docking tube, 303 heat exchange elbow, 304 heat exchange fin, 305 auxiliary heat exchange plate, 306 air inlet box, 307 high temperature resistant fan, 308 filter, 309 exhaust pipe, 310 conveying pipe, 311 return air pipe, 401 slag discharge mechanism, 402 placement pipe, 403 air inlet pipe, 500 filter component, 501 main pipe, 502 limit plate, 503 first dust filter, 504 second dust filter. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-4The utility model provides a technical solution: a brass baking furnace for waste heat recovery, comprising a baking furnace body 1, a support plate 2 is fixedly connected to the left side of the baking furnace body 1, a recovery component 300 for recovering waste heat is installed on the top of the support plate 2, and a filtering component 500 for filtering waste slag is installed on the top of the baking furnace body 1; through the coordinated use of the recovery component 300 and the filtering component 500 on the left side of the baking furnace body 1, the waste heat can be more fully and effectively recovered, the waste heat can be effectively recovered through efficient heat exchange, and the recovered waste heat can be transported back to the inside of the baking furnace for repeated use after treatment, and it can also adapt to long-term continuous use, which not only reduces the loss of heat energy, but also indirectly reduces the workload of the staff, which is very convenient and practical.

[0025] It should be noted that the baking furnace body 1 is a furnace body that can be used for metal baking and heating. It is an existing public technology, so no further details are given. A slag discharge mechanism 401 is fixedly installed at the bottom of the baking furnace body 1. The slag discharge mechanism 401 can be composed of a slag discharge pipe and a valve, which can control the discharge of waste slag. It can also be other structures with switching capabilities and suitable for high-temperature waste slag discharge. A placement pipe 402 is fixedly connected to the front of the baking furnace body 1. The placement pipe 402 is a channel for placing brass metal workpieces.

[0026] It should also be noted that two air inlet pipes 403 are fixedly connected to the front of the baking oven body 1. The air inlet pipes 403 are pipelines for transporting coal gas and compressed air, which can play a role in auxiliary combustion. The high-temperature gas entering in conjunction with the return air pipe 311 can more quickly increase the temperature inside the baking oven body 1, thereby saving heat energy while recovering waste heat.

[0027] In this embodiment, the recovery component 300 is a structure for recovering waste heat for repeated utilization.

[0028] like Figure 1 , Figure 2 and Figure 4As shown, the recycling component 300 includes a recycling box 301 fixedly connected to the top of the support plate 2, a docking pipe 302 is penetrated and fixedly connected to the top of the recycling box 301, a heat exchange elbow 303 is fixedly connected to the bottom end of the docking pipe 302, and the outer side of the heat exchange elbow 303 is fixedly connected with evenly distributed heat exchange fins 304, and the top and bottom of the heat exchange fins 304 are fixedly connected with evenly distributed auxiliary heat exchange fins 305, and four air inlet boxes 306 are penetrated and fixedly connected to the left side of the recycling box 301, and a high-temperature resistant fan 307 is fixedly installed inside the air inlet box 306. The high-temperature resistant fan 307 is a blowing device that can be used in high-temperature places, and a filter screen 308 is connected to the left side of the air inlet box 306 by screws, and two exhaust pipes 309 are penetrated and fixedly connected to the right side of the recycling box 301, and the right end of the exhaust pipe 309 is fixedly connected to the delivery pipe 310, and the front of the baking oven body 1 is fixedly connected to the return air pipe 311.

[0029] It should be noted that the inner diameter of the top of the docking tube 302 is larger than the inner diameter of the bottom end, so that the airflow can change from coarse to fine, and when the fluid changes from coarse to fine, the speed of the fluid will be accelerated, so that the airflow can be transported normally. The top of the heat exchange bend 303 is fixedly connected to the inner top wall of the recovery box 301, and the outer side of the heat exchange bend 303 is fixedly connected to the top of the support plate 2, so that the heat exchange bend 303 can work stably and normally. The bottom end of the heat exchange bend 303 passes through the top of the support plate 2, so that the air inside the heat exchange bend 303 can be discharged to the outside.

[0030] In addition, the heat exchange bend 303, the heat exchange fins 304 and the auxiliary heat exchange plates 305 can all be made of metals with strong heat exchange properties such as copper, which can achieve extremely strong heat exchange functions. The auxiliary heat exchange plates 305 are evenly distributed on both sides of the heat exchange bend 303. Through the neatly arranged auxiliary heat exchange plates 305, the air flow can flow normally around them, and at the same time, the contact area of ​​the heat exchange can be increased, thereby improving the efficiency of the heat exchange. The left and right sides of the air inlet box 306 are both opened to allow the outside air to enter normally.

[0031] At the same time, the top and bottom exhaust pipes 309 correspond to the positions of the top air inlet box 306 and the bottom air inlet box 306 respectively, so that the airflow can smoothly enter the interior of the exhaust pipe 309, and the bottom end of the top delivery pipe 310 is fixedly connected to the top of the return air pipe 311, and the bottom end of the bottom delivery pipe 310 passes through the top of the support plate 2 and is fixedly connected to the left side of the return air pipe 311, so that the gas inside the delivery pipe 310 can enter the interior of the baking oven body 1 through the return air pipe 311, wherein a fan can also be arranged on the outside of the return air pipe 311 to assist the entry of hot air flow.

[0032] In this embodiment, the filter assembly 500 is a structure for filtering waste residue and dust in furnace smoke.

[0033] like Figure 1 and Figure 3 As shown, the filter assembly 500 includes a main pipe 501 fixedly connected to the top of the baking oven body 1, and two limit plates 502 are fixedly connected to the inner right side wall of the main pipe 501. The top of the top limit plate 502 is slidably connected to the first dust filter net 503, and the top of the bottom limit plate 502 is slidably connected to the second dust filter net 504.

[0034] It should be noted that the bottom end of the main pipe 501 is fixedly connected to the top end of the docking pipe 302, so that the gas inside the main pipe 501 can enter the inside of the docking pipe 302, and the left sides of the first dust filter 503 and the second dust filter 504 are both on the left side of the main pipe 501 and are fixedly connected with a mounting plate, so that the first dust filter 503 and the second dust filter 504 can be taken out for cleaning or replacement after being used for a period of time. The mounting plate is connected to the left side of the main pipe 501 by screws, which can be easily installed and disassembled. The right side of the mounting plate fits with the left side of the main pipe 501 to play a sealing role, and a sealing gasket can be pasted on the right side of the mounting plate to improve the sealing effect.

[0035] The working principle of the above embodiment is:

[0036] When the brass metal parts are baked, the baking furnace body 1 is started, and the baking gas is transported to the inside of the baking furnace body 1 through the air inlet pipe 403. The brass metal parts are placed inside the placement pipe 402 for baking and heating. The hot air generated by the heating will naturally flow upward. During the flow of the hot air inside the main pipe 501, it is filtered and removed by the first dust filter 503 and the second dust filter 504 in turn, and then enters the inside of the heat exchange elbow 303 through the docking pipe 302, and finally is discharged through the bottom end of the heat exchange elbow 303, and the high temperature resistant fan 307 is started to allow the outside air to pass through the filter 307. 08 is filtered and enters the interior of the recovery box 301, and then through the cooperation between the heat exchange bend 303, the heat exchange fins 304 and the auxiliary heat exchange plates 305, the flowing air can efficiently exchange heat with the heat exchange bend 303, the heat exchange fins 304 and the auxiliary heat exchange plates 305. The heated air enters the interior of the delivery pipe 310 through the exhaust pipe 309, and is finally transported to the interior of the baking oven body 1 through the return air pipe 311. The pre-heated air will be heated to the baking temperature more quickly, thereby realizing the effect of utilizing the recovered waste heat to reduce the heating energy consumption of the baking oven body 1.

[0037] Compared with the prior art, the brass baking furnace with waste heat recovery can more fully and effectively recycle waste heat through the coordinated use of the recovery component 300 and the filter component 500 on the left side of the baking furnace body 1. The waste heat can be effectively recovered through efficient heat exchange, and the recovered waste heat can be transported back to the interior of the baking furnace for repeated use after treatment. At the same time, it can adapt to long-term continuous use, which not only reduces the loss of heat energy, but also indirectly reduces the workload of staff. It is very convenient and practical, and solves the problem that the existing baking device is prone to reduce the heat recovery efficiency and effect after long-term use.

[0038] The electrical components appearing in the article are all electrically connected to the main controller and the power supply. The main controller can be a conventional known device for control such as a computer, and the existing public power connection technology is not described in detail in the article.

[0039] It should be noted that the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, an element defined by the sentence "comprises a ..." does not exclude the existence of other identical elements in the process, method, article or device including the element.

[0040] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that many changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention.

Claims

1. A brass baking furnace for waste heat recovery, comprising a baking furnace body (1), characterized in that: A support plate (2) is fixedly connected to the left side of the baking furnace body (1), a recovery component (300) for recovering waste heat is installed on the top of the support plate (2), and a filtering component (500) for filtering waste residue is installed on the top of the baking furnace body (1); The recovery component (300) comprises a recovery box (301) fixedly connected to the top of the support plate (2); a butt pipe (302) is passed through and fixedly connected to the top of the recovery box (301); a heat exchange elbow (303) is fixedly connected to the bottom of the butt pipe (302); evenly distributed heat exchange fins (304) are fixedly connected to the outside of the heat exchange elbow (303); evenly distributed auxiliary heat exchange fins (305) are fixedly connected to the top and bottom of the heat exchange fins (304); Four air inlet boxes (306) are passed through and fixedly connected to the left side of the box (301), and a high-temperature resistant fan (307) is fixedly installed inside the air inlet box (306). A filter screen (308) is connected to the left side of the air inlet box (306) by screws. Two exhaust pipes (309) are passed through and fixedly connected to the right side of the recovery box (301), and a delivery pipe (310) is fixedly connected to the right end of the exhaust pipe (309). A return air pipe (311) is fixedly connected to the front of the baking oven body (1).

2. The brass baking furnace for waste heat recovery according to claim 1, characterized in that: The filter assembly (500) includes a main pipe (501) fixedly connected to the top of the baking oven body (1), and two limit plates (502) are fixedly connected to the inner right side wall of the main pipe (501), and the top of the top limit plate (502) is slidably connected to a first dust filter (503), and the top of the bottom limit plate (502) is slidably connected to a second dust filter (504).

3. The brass baking furnace with waste heat recovery according to claim 2, characterized in that: The bottom end of the main pipe (501) is fixedly connected to the top end of the butt pipe (302); the left sides of the first dust filter (503) and the second dust filter (504) are both on the left side of the main pipe (501) and are fixedly connected to a mounting plate.

4. The brass baking furnace with waste heat recovery according to claim 3 is characterized in that: The mounting plate is connected to the left side of the main pipeline (501) by means of screws, and the right side of the mounting plate is fitted to the left side of the main pipeline (501).

5. The brass baking furnace with waste heat recovery according to claim 1, characterized in that: A slag discharge mechanism (401) is fixedly installed at the bottom of the baking furnace body (1), a placement pipeline (402) is fixedly connected to the front of the baking furnace body (1), and two air inlet pipes (403) are fixedly connected to the front of the baking furnace body (1).

6. The brass baking furnace with waste heat recovery according to claim 1, characterized in that: The inner diameter of the top end of the butt joint pipe (302) is larger than the inner diameter of the bottom end; the top of the heat exchange bend pipe (303) is fixedly connected to the inner top wall of the recovery box (301); the outer side of the heat exchange bend pipe (303) is fixedly connected to the top of the support plate (2); and the bottom end of the heat exchange bend pipe (303) passes through the top of the support plate (2).

7. The brass baking furnace with waste heat recovery according to claim 1, characterized in that: The auxiliary heat exchange plates (305) are evenly distributed on both sides of the heat exchange elbow (303); the left and right sides of the air inlet box (306) are both open; the top and bottom exhaust pipes (309) correspond to the positions of the top air inlet box (306) and the bottom air inlet box (306), respectively; the bottom end of the top delivery pipe (310) is fixedly connected to the top of the return air pipe (311); the bottom end of the bottom delivery pipe (310) passes through the top of the support plate (2) and is fixedly connected to the left side of the return air pipe (311).