Radiator dry detection choke plug assembly and dry detection tool

By designing a radiator dry inspection stuffing assembly including floating joints, the leakage false alarm problem caused by lax sealing during the radiator dry inspection is solved, and a higher inspection pass rate and lower labor time waste and product scrapping are achieved.

CN222671321UActive Publication Date: 2025-03-25SHENYANG BEHR AUTOMOTIVE THERMAL SYST CO LTD
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Patent Information

Application Number
CN202421554335.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-03
Publication Date
2025-03-25
Estimated Expiration
2034-07-03

AI Technical Summary

Technical Problem

During the dry inspection process of the radiator, due to the tolerance and deformation of the parts, the sealing head of the dry inspection tool is prone to be not tightly sealed, resulting in leakage of the radiator core, resulting in waste of working hours and product scrapping.

Method used

A radiator dry inspection stuffing assembly is designed, including a mounting plate, stuffing body and floating joint. The floating end of the floating joint can float on a plane perpendicular to the axis of the floating joint. The fixed end is connected to the mounting plate, and the floating end is connected to the stuffing head body to realize the flexible connection between the mounting plate and the stuffing head body.

Benefits of technology

Through the flexible connection of the floating joint, it can adapt to the slight deformation of the radiator pipe port size, ensure that the stuffing body can be smoothly aligned with the pipe port, improve the leakage detection pass rate, and avoid unnecessary waste of working hours and product scrapping.

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Abstract

The utility model belongs to the technical field of radiator air tightness detection tools, and discloses a radiator dry detection choke plug assembly and a dry detection tool, which comprise a mounting plate, a choke plug body and a floating joint. The floating joint comprises a fixed end and a floating end, the floating end can float on a plane perpendicular to the axis direction of the floating joint, the fixed end is connected with the mounting plate, and the floating end is connected with the choke plug body. The mounting plate and the choke plug body are connected through the floating connector, and flexible connection of the mounting plate and the choke plug body is achieved. When the size of the radiator pipe opening slightly deforms, the floating end of the floating connector can float to drive the choke plug body to float on the plane (the cross section where the radiator pipe opening is located) perpendicular to the axis direction of the floating connector so that the angle of the choke plug body can be adjusted at will, and therefore the choke plug body can be smoothly aligned with the radiator pipe opening. The leakage detection qualified rate is improved, and unnecessary working time waste and product scrapping are avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of radiator air tightness detection tooling, in particular to a radiator dry inspection bulkhead component and a dry type detection tooling. Background Art

[0002] The automobile radiator is the main component for cooling the engine. It can reduce the temperature of the engine coolant, keep the engine in normal working condition, and protect the engine from damage caused by overheating. Usually, the radiator needs to be leak tested to ensure that the sealing of the radiator is qualified. The air tightness detection methods of the radiator include bubble detection, water detection and dry detection (pressure difference) detection. Among them, the dry detection has its unique advantages over the bubble detection and water detection, and is widely used. However, due to the dimensional tolerance and deformation of the parts of the radiator core itself, during the dry inspection, the sealing plug of the dry detection tooling will have a false alarm of radiator core leakage due to poor sealing, resulting in unnecessary waste of work time and product scrapping.

[0003] Therefore, it is urgent to propose a radiator dry inspection bulkhead assembly and a dry inspection tooling to solve the above problems. Utility Model Content

[0004] The utility model aims to provide a radiator dry inspection bulkhead assembly, which can improve the leakage detection pass rate and avoid unnecessary waste of work time and product scrapping.

[0005] To achieve this purpose, the utility model adopts the following technical solutions:

[0006] Radiator dry inspection bulkhead assembly, including:

[0007] A mounting plate, the mounting plate is used to mount the radiator dry inspection bulkhead assembly;

[0008] A bulkhead body, the bulkhead body is used to block the radiator pipe opening;

[0009] A floating joint, comprising a fixed end and a floating end, wherein the floating end can float in a plane perpendicular to the axial direction of the floating joint, the fixed end is connected to the mounting plate, and the floating end is connected to the bulkhead body.

[0010] As an optional technical solution of the radiator dry inspection bulkhead assembly, the radiator dry inspection bulkhead assembly also includes a fixing seat, which is located between the floating end and the bulkhead body and is respectively connected to the floating end and the bulkhead body.

[0011] As an optional technical solution for the radiator dry inspection bulkhead assembly, the radiator dry inspection bulkhead assembly also includes a limit member, one end of which is fixedly connected to the mounting plate, and the other end is loosely connected to the fixing seat to limit the range of movement of the fixing seat in a direction perpendicular to the axis of the floating joint.

[0012] As an optional technical solution for the radiator dry inspection bulkhead assembly, the limiting member is a limiting rod, the fixing seat is provided with a matching hole on the side close to the floating joint, one end of the limiting rod is fixedly connected to the mounting plate, the other end of the limiting rod is inserted into the matching hole, and the radial dimension of the limiting rod is smaller than the radial dimension of the matching hole.

[0013] As an optional technical solution for the radiator dry inspection bulkhead assembly, there are multiple limit rods, and the multiple limit rods are evenly distributed around the floating joint, and the fixing seat is provided with multiple matching holes corresponding to the limit rods.

[0014] As an optional technical solution of the radiator dry inspection bulkhead assembly, the radiator dry inspection bulkhead assembly also includes an elastic member, and two ends of the elastic member are respectively abutted against the mounting plate and the fixing seat.

[0015] As an optional technical solution for the radiator dry inspection bulkhead assembly, the elastic member is a spring, and the spring is sleeved on the floating joint.

[0016] As an optional technical solution for the radiator dry inspection bulkhead assembly, a first annular groove is provided on a side of the fixing seat close to the floating joint, and the spring is clamped in the first annular groove.

[0017] As an optional technical solution for a radiator dry-head assembly, the radiator dry-head assembly also includes a first clamping plate and a second clamping plate, the first clamping plate is located on the side of the mounting plate away from the floating joint, the second clamping plate is located on the side of the mounting plate close to the floating joint, and the first clamping plate and the second clamping plate are clamped and connected to the mounting plate.

[0018] Another object of the utility model is to provide a dry detection tool that can improve the pass rate of leakage detection.

[0019] To achieve this purpose, the utility model adopts the following technical solutions:

[0020] The dry inspection tooling comprises the above-mentioned radiator dry inspection bulkhead assembly.

[0021] Beneficial effects of the utility model:

[0022] The radiator dry inspection bulkhead assembly provided by the utility model includes a mounting plate, a bulkhead body and a floating joint. The floating joint includes a fixed end and a floating end, and the floating end can float in a plane perpendicular to the axial direction of the floating joint. The fixed end is connected to the mounting plate, and the floating end is connected to the bulkhead body. By arranging a floating joint to connect the mounting plate and the bulkhead body, a flexible connection between the mounting plate and the bulkhead body is achieved. That is, when the size of the radiator nozzle is slightly deformed, the floating end of the floating joint can float to drive the bulkhead body to float in a plane perpendicular to the axial direction of the floating joint (the cross section where the radiator nozzle is located) to adjust the angle of the bulkhead body at will, so that the bulkhead body can be smoothly aligned with the radiator nozzle, thereby improving the qualified rate of leakage detection and avoiding unnecessary waste of work time and product scrapping.

[0023] The dry-type detection tool provided by the utility model includes the above-mentioned radiator dry-type detection bulkhead assembly, which can improve the leakage detection pass rate and avoid unnecessary waste of work time and product scrapping. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a structural schematic diagram of a radiator dry inspection bulkhead assembly provided by an embodiment of the utility model;

[0025] Figure 2 It is an assembly diagram of a fixing seat, a floating joint and a limiting member in a radiator dry inspection bulkhead assembly provided by an embodiment of the utility model;

[0026] Figure 3 It is an assembly diagram of a second clamping plate, a floating joint and a limiting member in a radiator dry inspection bulkhead assembly provided by an embodiment of the utility model.

[0027] In the figure:

[0028] 100, mounting plate; 200, bulkhead body; 300, floating joint; 400, fixing seat; 401, first annular groove; 500, limiting member; 600, elastic member; 700, first clamping plate; 800, second clamping plate. DETAILED DESCRIPTION

[0029] The present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the present invention, rather than to limit the present invention. It should also be noted that, for ease of description, only the parts related to the present invention, rather than all structures, are shown in the accompanying drawings.

[0030] In the description of the present invention, unless otherwise clearly specified and limited, the terms "connected", "connected", and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0031] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0032] In the description of this embodiment, the terms "upper", "lower", "right", etc., are based on the directions or positions shown in the drawings, and are only for the convenience of description and simplified operation, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation of the present invention. In addition, the terms "first" and "second" are only used to distinguish in the description and have no special meaning.

[0033] The radiator dry inspection bulkhead assembly provided in this embodiment can improve the leakage detection pass rate and avoid unnecessary waste of work time and product scrapping.

[0034] Specific as Figure 1As shown, the radiator dry inspection bulkhead assembly includes a mounting plate 100, a bulkhead body 200 and a floating joint 300. The mounting plate 100 is used to install the radiator dry inspection bulkhead assembly, and the bulkhead body 200 is used to block the radiator pipe opening. The floating joint 300 includes a fixed end and a floating end, and the floating end can float in a plane perpendicular to the axial direction of the floating joint 300. The fixed end is connected to the mounting plate 100, and the floating end is connected to the bulkhead body 200. By setting the floating joint 300 to connect the mounting plate 100 and the bulkhead body 200, the mounting plate 100 and the bulkhead body 200 are flexibly connected. That is, when the size of the radiator pipe opening is slightly deformed, the floating end of the floating joint 300 can float to drive the bulkhead body 200 to float in a plane perpendicular to the axial direction of the floating joint 300 (the cross section where the radiator pipe opening is located) to adjust the angle of the bulkhead body 200 at will, so that the bulkhead body 200 can be smoothly aligned with the radiator pipe opening, improve the qualified rate of leakage detection, and avoid unnecessary waste of work time and product scrapping.

[0035] It should be noted that the fixed end of the floating joint 300 is provided with an internal thread, and the floating end of the floating joint 300 is provided with an external thread.

[0036] Furthermore, if Figure 1 and Figure 2 As shown, in order to facilitate the connection between the floating joint 300 and the bulkhead body 200, the radiator dry bulkhead assembly also includes a fixing seat 400, which is located between the floating end and the bulkhead body 200 and is connected to the floating end and the bulkhead body 200 respectively.

[0037] Furthermore, in order to limit the floating range of the floating end of the bulkhead body 200 or the floating joint 300 or the fixed seat 400, the radiator dry inspection bulkhead assembly also includes a limiter 500, one end of the limiter 500 is fixedly connected to the mounting plate 100, and the other end is loosely connected to the fixed seat 400 to limit the range of movement of the fixed seat 400 in a direction perpendicular to the axis of the floating joint 300.

[0038] Optionally, the limiting member 500 is a limiting rod, and a matching hole is provided on the side of the fixed seat 400 close to the floating joint 300. One end of the limiting rod is fixedly connected to the mounting plate 100, and the other end of the limiting rod is inserted into the matching hole. The radial dimension of the limiting rod is smaller than the radial dimension of the matching hole. When the floating range of the fixed seat 400 is too large, the inner wall of the matching hole abuts against the outer wall of the limiting rod to limit the floating range of the fixed seat 400.

[0039] Furthermore, in order to limit the consistency of the floating range of the fixing seat 400 in all directions, a plurality of limit rods are provided, and the plurality of limit rods are evenly distributed around the floating joint 300 circumferentially, and the fixing seat 400 is provided with a plurality of matching holes corresponding to the limit rods.

[0040] In this embodiment, the number of the limiting rods is two.

[0041] In order to return the floating end of the floating joint 300 to its original position, the radiator dry bulkhead assembly further comprises an elastic member 600 , and two ends of the elastic member 600 are respectively abutted against the mounting plate 100 and the fixing seat 400 .

[0042] In this embodiment, the elastic member 600 is a spring, and the spring is sleeved on the floating joint 300, which is simple to configure and low in cost.

[0043] In order to increase the stability of the spring end, a first annular groove 401 is provided on one side of the fixing seat 400 close to the floating joint 300 , and the spring is clamped in the first annular groove 401 to prevent the spring from deviating.

[0044] Continue as Figure 1 and Figure 3 As shown, in order to increase the strength of the mounting plate 100, the radiator dry inspection bulkhead assembly further includes a first clamping plate 700 and a second clamping plate 800, the first clamping plate 700 is located on the side of the mounting plate 100 away from the floating joint 300, the second clamping plate 800 is located on the side of the mounting plate 100 close to the floating joint 300, and the first clamping plate 700 and the second clamping plate 800 are clamped and connected to the mounting plate 100. Optionally, a plurality of mounting holes are provided around the first clamping plate 700, the second clamping plate 800 and the mounting plate 100, and bolts are passed through to connect the first clamping plate 700, the second clamping plate 800 and the mounting plate 100.

[0045] It should be noted that the first clamping plate 700 and the second clamping plate 800 are provided to increase the connection strength between the mounting plate 100 and the fixed end of the floating joint 300. The fixed end of the floating joint 300 is provided with an internal thread, and a screw can be sequentially passed through the first clamping plate 700, the mounting plate 100, the second clamping plate 800 and threadedly connected with the fixed end of the floating joint 300.

[0046] In this embodiment, the spring abuts against the second clamping plate 800. The same principle as the spring is clamped on the mounting plate 100, the second clamping plate 800 is provided with a second annular groove near the spring, and the spring is clamped in the second annular groove.

[0047] The dry inspection tooling provided in this embodiment includes the above-mentioned radiator dry inspection bulkhead assembly. When the size of the radiator pipe mouth is slightly deformed, the angle of the bulkhead body 200 in the radiator dry inspection bulkhead assembly can be adjusted at will, so that the bulkhead body 200 can be smoothly aligned with the radiator pipe mouth, thereby improving the leakage detection pass rate and avoiding unnecessary waste of work time and product scrapping.

[0048] Obviously, the above embodiments of the present invention are merely examples for the purpose of clearly illustrating the present invention, and are not intended to limit the implementation methods of the present invention. For those skilled in the art, various obvious changes, readjustments and substitutions can be made without departing from the scope of protection of the present invention. It is not necessary and impossible to list all implementation methods here. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention shall be included in the scope of protection of the claims of the present invention.

Claims

1. Radiator dry inspection bulkhead assembly, characterized in that: include: A mounting plate (100), the mounting plate (100) being used to mount the radiator dry bulkhead assembly; A bulkhead body (200), wherein the bulkhead body (200) is used to seal a radiator pipe opening; A floating joint (300), the floating joint (300) comprising a fixed end and a floating end, the floating end being capable of floating in a plane perpendicular to the axial direction of the floating joint (300), the fixed end being connected to the mounting plate (100), and the floating end being connected to the bulkhead body (200).

2. The radiator dry inspection bulkhead assembly according to claim 1, characterized in that: The radiator dry bulkhead assembly also includes a fixing seat (400), wherein the fixing seat (400) is located between the floating end and the bulkhead body (200), and is respectively connected to the floating end and the bulkhead body (200).

3. The radiator dry inspection bulkhead assembly according to claim 2, characterized in that: The radiator dry inspection bulkhead assembly also includes a limiter (500), one end of which is fixedly connected to the mounting plate (100), and the other end of which is loosely connected to the fixing seat (400) to limit the range of movement of the fixing seat (400) in a direction perpendicular to the axis of the floating joint (300).

4. The radiator dry inspection bulkhead assembly according to claim 3, characterized in that: The limiting member (500) is a limiting rod, and a matching hole is provided on a side of the fixing seat (400) close to the floating joint (300). One end of the limiting rod is fixedly connected to the mounting plate (100), and the other end of the limiting rod is inserted into the matching hole. The radial dimension of the limiting rod is smaller than the radial dimension of the matching hole.

5. The radiator dry inspection bulkhead assembly according to claim 4, characterized in that: A plurality of the limiting rods are provided, and the plurality of limiting rods are evenly distributed circumferentially around the floating joint (300), and a plurality of matching holes corresponding to the limiting rods are provided on the fixing seat (400).

6. The radiator dry inspection bulkhead assembly according to claim 2, characterized in that: The radiator dry-plug assembly also includes an elastic member (600), and two ends of the elastic member (600) are respectively abutted against the mounting plate (100) and the fixing seat (400).

7. The radiator dry inspection bulkhead assembly according to claim 6, characterized in that: The elastic member (600) is a spring, and the spring is sleeved on the floating joint (300).

8. The radiator dry inspection bulkhead assembly according to claim 7, characterized in that: A first annular groove (401) is provided on a side of the fixing seat (400) close to the floating joint (300), and the spring is clamped in the first annular groove (401).

9. The radiator dry inspection bulkhead assembly according to claim 1, characterized in that: The radiator dry inspection bulkhead assembly also includes a first clamping plate (700) and a second clamping plate (800), wherein the first clamping plate (700) is located on a side of the mounting plate (100) away from the floating joint (300), and the second clamping plate (800) is located on a side of the mounting plate (100) close to the floating joint (300), and the first clamping plate (700) and the second clamping plate (800) are clamped and connected to the mounting plate (100).

10. Dry type detection tooling, characterized in that: The dry inspection tooling comprises the radiator dry inspection bulkhead assembly as described in any one of claims 1-9.