Quantitative sampling device for plastic additive master batch production

By designing a closed-type quantitative sampling device for the production of plastic additive masterbatches, and using a movable tube to insert the masterbatch conveying pipeline for quantitative sampling, the wear and splash of masterbatch sampling devices in the prior art is solved, and a stable and long-life quantitative sampling effect is achieved.

CN222671477UActive Publication Date: 2025-03-25ANYANG JIACHENG NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202421099703.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2025-03-25
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

The existing masterbatch sampling device can easily cause chain wear and small particles to snap in during transportation, affecting transmission work, and masterbatch is prone to splashing.

Method used

A quantitative sampling device for the production of plastic additive masterbatches is designed, and the closed sampling and movable tubes are inserted into the masterbatch conveying pipeline is used to reduce the contact time between the movable tube and the masterbatch, avoid masterbatch splashing, and quantitative sampling is carried out through the power mechanism.

Benefits of technology

It effectively reduces the contact time between the masterbatch and the sampling device, extends the service life of the device, avoids masterbatch splashing, and achieves stable quantitative sampling.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a quantitative sampling device for plastic additive master batch production, which relates to the technical field of master batch sampling and comprises a discharge pipe, the lower portion of the discharge pipe is fixedly connected with the outer wall of a master batch conveying pipeline through a fixing support, and a movable pipe is arranged on the upper portion of the inner side of the discharge pipe. The outer side surface of the movable pipe is slidably connected with the corresponding position of the inner side surface of the discharging pipe, the position, located on the outer side of the discharging pipe, of the right side surface of the movable pipe is fixedly connected with a fixing plate, the front side surface of the fixing plate is fixedly connected with the rear end of a push rod, and the front end of the push rod is movably connected with the rear end of a movable rod through a bearing. A sliding groove is formed in the movable rod, a sliding block is slidably connected into the sliding groove, the left side surface of the sliding block is connected with a power mechanism, and a screw hole is formed in the right side surface of the sliding block, so that the contact time with master batches is shortened, the wear period is shortened, and the master batches are prevented from splashing by adopting closed sampling.
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Description

Technical Field

[0001] The utility model relates to the technical field of masterbatch sampling, in particular to a quantitative sampling device for the production of plastic additive masterbatch. Background Art

[0002] Masterbatch (English name Masterbatches) is the full name of plastic masterbatch, also known as masterbatch. It is a kind of plastic processing aid that developed in the 1980s. It is composed of excess chemical additives, carrier resins and dispersants. Masterbatch is an aggregate obtained by uniformly loading an excess amount of pigments (dyes) in the resin. Masterbatch refers to the granular material obtained by mixing and kneading the required various additives, fillers and a small amount of carrier resin in the process of plastic processing and molding for the convenience of operation, and then measuring, mixing, melting, extruding, pelletizing and other processing processes such as extruders. Masterbatch is composed of carrier resin, various fillers and various additives. The limit of additives or the content of fillers in the masterbatch is several to ten times higher than the required amount in the actual plastic product. During the molding process, the ratio of masterbatch to base resin must be adjusted according to the content of the relevant components in the masterbatch and the amount required to be added in the actual product. Masterbatch can usually be divided into ordinary filler masterbatch (referred to as filler masterbatch) and functional masterbatch, such as color masterbatch, anti-drip masterbatch, etc.

[0003] In the process of manufacturing cooked plastics, in order to ensure the quality of masterbatches, it is necessary to frequently sample and test masterbatches and Xining. Authorization announcement number CN209102464U A fertilizer particle sampling device, including a fertilizer sampling device body, a sampling chamber, a discharging hopper and a conveying chain. A sampling chamber is fixedly installed on one side of the fertilizer sampling device body, a conveyor belt is fixedly installed on the top of the inner part of the sampling chamber, fertilizer particles are placed on the conveyor belt, and a discharging hopper is fixedly installed at the bottom of the sampling chamber. The fertilizer sampling device body includes a motor, a conveying chain, a power-assisting shaft and a sampling cup. A motor is fixedly installed at the inner center of the conveying chain, a fixed block is fixedly installed on the outer side of the conveying chain, and a sampling cup is fixedly connected to the bottom of the collar. The utility model is provided with a conveying chain, and the power-assisting shaft is driven to rotate by the transmission leather strip through the motor, and the conveying chain is driven to rotate clockwise, connecting the sampling chamber and the sampling workbench to transport the sampling cup containing a small sample of fertilizer particles.

[0004] During the operation of the device, fertilizer particles continuously impact the chain, which can easily cause chain wear. At the same time, smaller particles will get stuck in the chain and affect the transmission. For this reason, we propose a quantitative sampling device for the production of plastic additive masterbatch. Utility Model Content

[0005] The technical problem to be solved by the utility model is to overcome the existing defects and provide a quantitative sampling device for the production of plastic additive masterbatch, which reduces the contact time with the masterbatch, reduces the wear cycle, adopts closed sampling to avoid splashing of the masterbatch, and can effectively solve the problems in the background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a quantitative sampling device for the production of plastic additive masterbatch, comprising a discharge pipe, wherein the lower part of the discharge pipe is fixedly connected to the outer wall of the masterbatch conveying pipeline by a fixed bracket, a movable pipe is arranged on the inner upper part of the discharge pipe, the outer surface of the movable pipe is slidably connected to the corresponding position of the inner surface of the discharge pipe, the right side surface of the movable pipe is located at the outer position of the discharge pipe and is fixedly connected to a fixed plate, the front side surface of the fixed plate is fixedly connected to the rear end of a push rod, the front end of the push rod is movably connected to the rear end of the movable rod through a bearing, a slide groove is provided on the movable rod, a slider is slidably connected in the slide groove, the left side surface of the slider is connected to a power mechanism, a screw hole is provided on the right side surface of the slider, a bolt is threadedly connected in the screw hole, and the left side surface of the bolt contacts the right side surface of the movable rod.

[0007] A movable tube is designed, so that the masterbatch transported in the masterbatch transport pipeline can be quantitatively sampled by inserting the movable tube into the masterbatch transport pipeline at intervals, thereby reducing the contact time between the movable tube and the masterbatch, thereby extending the service life of the movable tube. The sampling work is designed to be completed in the masterbatch transport pipeline to avoid the masterbatch from splashing after being hit. A movable rod with adjustable force points is designed, so that the amplitude of the movable tube entering the discharge pipe can be controlled by adjusting the length of the force arm, so that the amount of sampling can be controlled according to actual conditions. When sampling, the slider is first adjusted to a suitable position, and then the bolt is tightened to fix the slider, and then the movable rod is driven by a power mechanism to swing back and forth, thereby driving the push rod to move back and forth left and right, thereby driving the movable tube to enter the masterbatch transport pipeline, so that the masterbatch falling in the masterbatch transport pipeline enters the movable tube, and then drives the movable tube to be pushed out. Since the reciprocating time is fixed, the displacement of the masterbatch in the masterbatch transport pipeline is stable, thereby completing the quantitative sampling work.

[0008] Furthermore, the power mechanism includes a motor, the right side surface of the discharge pipe is fixedly connected to the motor, the input end of the motor is electrically connected to the output end of an external power supply through an external control switch, the output shaft of the motor is fixedly connected to one end of a swing arm, and the other end of the swing arm is rotationally connected to the left side surface of the slider.

[0009] When the control power mechanism is working, the motor is controlled by an external control switch to drive the swing arm to rotate, thereby driving the slider to rotate.

[0010] Furthermore, the quantitative sampling device also includes a baffle, and the right portion of the upper surface of the discharge pipe is fixedly connected to the baffle, and the baffle is cooperatively connected to a feed port opened on the right portion of the upper surface of the movable tube.

[0011] The baffle is designed so that the feed port is blocked by the baffle, thereby preventing the masterbatch from splashing out of the movable tube through the feed port.

[0012] Furthermore, the quantitative sampling device also includes a support plate, which is slidably connected to the push rod through a sliding hole, and the left end of the support plate is fixedly connected to the right side surface of the discharge pipe.

[0013] The support plate is designed so that the push rod is supported by the support plate, thereby limiting the movement angle of the push rod.

[0014] Furthermore, the quantitative sampling device also includes a collecting box, which is arranged on the lower side of the discharge pipe. The lower surface of the collecting box is fixedly connected to a sliding bar, and the sliding bar is slidably connected to a sliding groove opened on the loading plate. The right end of the loading plate is fixedly connected to the corresponding position of the outer wall of the masterbatch conveying pipeline.

[0015] A collection box is designed so that the sampled masterbatch can be collected through the collection box, and a slide bar is designed so as to facilitate the installation and disassembly of the collection box.

[0016] Compared with the prior art, the utility model has the following beneficial effects: the quantitative sampling device for the production of plastic additive masterbatch has the following advantages:

[0017] 1. Design a movable tube so that the masterbatch transported in the masterbatch transport pipeline can be quantitatively sampled by inserting the movable tube into the masterbatch transport pipeline at intervals, thereby reducing the contact time between the movable tube and the masterbatch, thereby extending the service life of the movable tube;

[0018] 2. Design an adjustable force point movable rod, so as to control the extent of the movable tube entering the discharge pipe by adjusting the length of the force arm, so as to control the amount of sampling according to the actual situation;

[0019] 3. Design a baffle to block the feed port, thereby preventing the masterbatch from splashing out of the active tube through the feed port. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the structure of the utility model;

[0021] Figure 2 For this utility model Figure 1 A schematic diagram of the local enlarged structure at the center;

[0022] Figure 3 This is a rear view schematic diagram of the utility model;

[0023] Figure 4 Schematic diagram of the internal structure of the utility model;

[0024] Figure 5 For this utility model Figure 4 Schematic diagram of the local enlarged structure at point B in the middle.

[0025] In the figure: 1 discharge pipe, 2 movable pipe, 3 motor, 4 swing arm, 5 movable rod, 6 push rod, 7 fixed plate, 8 support plate, 9 baffle plate, 10 loading plate, 11 collection box, 12 slide bar. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] See also Figure 1-5 The present embodiment provides a technical solution: a quantitative sampling device for the production of plastic additive masterbatch, comprising a discharge pipe 1, a discharge pipe 1, a lower part of the discharge pipe 1 fixedly connected to the outer wall of the masterbatch conveying pipeline by a fixed bracket, a movable pipe 2 is arranged on the inner upper part of the discharge pipe 1, the outer surface of the movable pipe 2 is slidably connected to the corresponding position of the inner surface of the discharge pipe 1, the right side surface of the movable pipe 2 is located at the outer position of the discharge pipe 1 and is fixedly connected to a fixed plate 7, the front side surface of the fixed plate 7 is fixedly connected to the rear end of a push rod 6, the front end of the push rod 6 is movably connected to the rear end of a movable rod 5 through a bearing, a slide groove is provided on the movable rod 5, a slider is slidably connected in the slide groove, the left side surface of the slider is connected to a power mechanism, a screw hole is provided on the right side surface of the slider, a bolt is threadedly connected in the screw hole, and the left side surface of the bolt contacts the right side surface of the movable rod 5.

[0028] The movable tube 2 is designed so that the masterbatch transported in the masterbatch transport pipeline can be quantitatively sampled by inserting the movable tube 2 into the masterbatch transport pipeline at intervals, thereby reducing the contact time between the movable tube 2 and the masterbatch, thereby extending the service life of the movable tube 2. The sampling work is designed to be completed in the masterbatch transport pipeline to avoid the masterbatch from splashing after being hit. The movable rod 5 with adjustable force points is designed so that the amplitude of the movable tube 2 entering the discharge pipe 1 can be controlled by adjusting the length of the force arm, so that the amount of sampling can be controlled according to actual conditions. When sampling, the slider is first adjusted to a suitable position, and then the bolt is tightened to fix the slider, and then the movable rod 5 is driven by the power mechanism to swing back and forth, thereby driving the push rod 6 to move back and forth left and right, thereby driving the movable tube 2 to enter the masterbatch transport pipeline, so that the masterbatch falling in the masterbatch transport pipeline enters the movable tube 2, and then drives the movable tube 2 to be pushed out. Since the reciprocating time is fixed, the displacement of the masterbatch in the masterbatch transport pipeline is stable, thereby completing the quantitative sampling work.

[0029] The power mechanism includes a motor 3, the right side surface of the discharge pipe 1 is fixedly connected to the motor 3, the input end of the motor 3 is electrically connected to the output end of the external power supply through an external control switch, the output shaft of the motor 3 is fixedly connected to one end of the swing arm 4, and the other end of the swing arm 4 is rotatably connected to the left side surface of the slider.

[0030] When the control power mechanism is working, the motor 3 is controlled to work through the external control switch, thereby driving the swing arm 4 to rotate, thereby driving the slider to rotate.

[0031] The quantitative sampling device also includes a baffle plate 9 , which is fixedly connected to the right portion of the upper surface of the discharge pipe 1 , and is cooperatively connected to a feed port opened at the right portion of the upper surface of the movable pipe 2 .

[0032] The baffle plate 9 is designed so as to block the feed port, thereby preventing the masterbatch from splashing out of the movable tube 2 through the feed port.

[0033] The quantitative sampling device further comprises a support plate 8 , which is slidably connected to the push rod 6 via a sliding hole, and the left end of the support plate 8 is fixedly connected to the right side surface of the discharge pipe 1 .

[0034] The support plate is designed so that the push rod 6 is supported by the support plate, thereby limiting the movement angle of the push rod 6.

[0035] The quantitative sampling device also includes a collecting box 11, which is arranged on the lower side of the discharge pipe 1. The lower surface of the collecting box 11 is fixedly connected to a slide bar 12, which is slidably connected to a slide groove provided on the carrier plate 10. The right end of the carrier plate 10 is fixedly connected to a corresponding position on the outer wall of the masterbatch conveying pipeline.

[0036] The collecting box 11 is designed so that the sampled masterbatch can be collected through the collecting box 11 , and the sliding bar 12 is designed so as to facilitate the installation and disassembly of the collecting box 11 .

[0037] The working principle of a quantitative sampling device for the production of plastic additive masterbatch provided by the utility model is as follows:

[0038] First, adjust the slider to a suitable position, and then tighten the bolt to fix the slider, thereby adjusting the length of the right end of the movable tube 2 entering the discharge tube 1, thereby controlling the size of the feed port inside the discharge tube 1, so that the amount of sampling can be controlled according to actual conditions, and then control the motor 3 to work through the external control switch, thereby driving the swing arm 4 to rotate, thereby driving the slider to rotate, thereby driving the movable rod 5 to swing back and forth, thereby driving the push rod 6 to move back and forth left and right, thereby driving the movable tube 2 to enter the masterbatch conveying pipeline, so that the masterbatch falling in the masterbatch conveying pipeline enters the movable tube 2, and then drives the movable tube 2 to be pushed out. Since the reciprocating time is fixed, the displacement of the masterbatch in the masterbatch conveying pipeline is stable, thereby completing the quantitative sampling work, and the sampled masterbatch falls into the collecting box 11 through the movable tube 2.

[0039] It is worth noting that the method disclosed in the above embodiments of controlling the operation of the motor 3 through an external control switch adopts a method commonly used in the prior art.

[0040] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A quantitative sampling device for the production of plastic additive masterbatch, characterized in that: The invention comprises a discharge pipe (1), wherein the lower part of the discharge pipe (1) is fixedly connected to the outer wall of the masterbatch conveying pipe through a fixed bracket, a movable pipe (2) is arranged on the inner upper part of the discharge pipe (1), the outer surface of the movable pipe (2) is slidably connected to the corresponding position of the inner surface of the discharge pipe (1), the right side surface of the movable pipe (2) is located at the outer position of the discharge pipe (1) and is fixedly connected to a fixed plate (7), the front side surface of the fixed plate (7) is fixedly connected to the rear end of a push rod (6), the front end of the push rod (6) is movably connected to the rear end of a movable rod (5) through a bearing, a slide groove is provided on the movable rod (5), a slider is slidably connected in the slide groove, the left side surface of the slider is connected to a power mechanism, a screw hole is provided on the right side surface of the slider, a bolt is threadedly connected in the screw hole, and the left side surface of the bolt contacts the right side surface of the movable rod (5).

2. A quantitative sampling device for the production of plastic additive masterbatch according to claim 1, characterized in that: The power mechanism comprises a motor (3), the right side surface of the discharge pipe (1) is fixedly connected to the motor (3), the input end of the motor (3) is electrically connected to the output end of an external power supply through an external control switch, the output shaft of the motor (3) is fixedly connected to one end of a swing arm (4), and the other end of the swing arm (4) is rotatably connected to the left side surface of a slider.

3. A quantitative sampling device for the production of plastic additive masterbatch according to claim 1, characterized in that: The quantitative sampling device further comprises a baffle (9), the right portion of the upper surface of the discharge pipe (1) being fixedly connected to the baffle (9), and the baffle (9) being cooperatively connected to a feed port provided at the right portion of the upper surface of the movable pipe (2).

4. A quantitative sampling device for the production of plastic additive masterbatch according to claim 1, characterized in that: The quantitative sampling device further comprises a support plate (8), wherein the support plate (8) is slidably connected to the push rod (6) via a sliding hole, and the left end of the support plate (8) is fixedly connected to the right side surface of the discharge pipe (1).

5. A quantitative sampling device for the production of plastic additive masterbatch according to claim 1, characterized in that: The quantitative sampling device further comprises a collecting box (11), the collecting box (11) being arranged at the lower side of the discharge pipe (1), the lower surface of the collecting box (11) being fixedly connected to a sliding bar (12), the sliding bar (12) being slidably connected to a sliding groove provided on the carrier plate (10), and the right end of the carrier plate (10) being fixedly connected to a corresponding position of the outer wall of the masterbatch conveying pipe.

Citation Information

Patent Citations

  • Chemical fertilizer particle sampling device

    CN209102464U