Zinc plating recovery and purification acid mist washing tower with recycling effect

By designing a layered processing chamber and adding filler positions in the galvanized recycling and purification acid mist scrubber, combined with the moving structure driven by the sprocket assembly and servo motor, the problems of inconvenient filler removal and poor waste gas treatment effect are solved, and efficient waste gas removal and resource recycling are achieved.

CN222677603UActive Publication Date: 2025-03-28LUOHE YONGGUANG ELECTRIC EQUIP CO LTD
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Patent Information

Application Number
CN202421342010.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-13
Publication Date
2025-03-28
Estimated Expiration
2034-06-13

AI Technical Summary

Technical Problem

The existing scrubber has inconvenience in the filling extraction and nozzle setting positions, resulting in difficulty in removing the filling and poor waste gas treatment effect.

Method used

A galvanized recycling and purification acid mist scrubber with recycling effect was designed. The layered treatment chamber structure and the additional filling position were adopted. The movement structure driven by the sprocket assembly and the servo motor was changed to the movement direction of the airflow when passing through the filling box, and the air-liquid contact area and reaction efficiency were increased.

Benefits of technology

It effectively solves the problems of inconvenient filler removal and poor waste gas treatment effect, improves the removal effect of pollutants in the waste gas, and realizes efficient utilization of resources through recycling the washing tank.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of galvanization gas treatment, in particular to a galvanization recovery and purification acid mist washing tower with a recycling effect, which comprises a tower body, treatment equipment is arranged at the bottom in the tower body, and a plurality of layered treatment cavities are arranged in the tower body. And a liquid collecting tank, a bottom packing disc and a driving assembly are arranged in the layered treatment cavity from bottom to top. According to the improved zinc-plating recycling and purifying acid mist washing tower, a medium is in contact reaction with rising waste gas and then falls into the liquid collecting tank under the action of gravity, the liquid collecting tank adopts a semi-closed structure so as to reduce the rapid rising speed of the gas, the gas is collected into the treatment equipment and then treated, and the treated gas returns to the washing liquid tank through a pipeline for recycling; the motion direction of airflow passing through the interior of the top filler box is changed by utilizing the motion structure of the top filler box, so that the waste gas is in full contact with the internal filler, and the adsorption effect is further improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of galvanizing gas treatment, in particular to a galvanizing recovery and purification acid mist washing tower with a recycling effect. Background Art

[0002] Galvanizing gas is mainly produced by evaporating zinc liquid, which contains zinc vapor. Zinc vapor will have a certain impact on the human respiratory system, digestive system, nervous system, etc. Short-term exposure to galvanizing gas may cause mild symptoms such as headache, dizziness, nausea, etc. Further exposure may cause serious consequences such as pulmonary edema and liver damage. Gas purification equipment is required to meet its final emission standards.

[0003] The scrubber is a new type of gas purification equipment. It is improved on the basis of the floating packing layer gas purifier and is widely used in pre-treatment of industrial waste gas purification, dust removal, etc. The scrubber is usually injected into the scrubber. In practical applications, the scrubber is usually injected into the scrubber. The scrubber is evenly sprayed and dropped to the bottom of the tower by the spraying device, and then transported to the top of the tower by the circulating pump to form a cycle. The scrubber is evenly sprayed and dropped to the bottom of the tower by the spraying device. The waste gas is introduced into the scrubber from the bottom of the tower, and then floats upward and contacts with the scrubber. During the contact process, pollutants such as particles and acid gas in the waste gas are exchanged with the scrubber and remain in the scrubber. The purified gas that has been free of pollutants is finally discharged into the atmosphere through the top of the tower.

[0004] In the process of realizing the utility model, the inventors found that the prior art had the following problems: 1. Fillers are required for purification treatment in the washing tower, but the fillers need to be taken out for treatment. However, due to the structure of the tower body, it is inconvenient to take out the fillers and external material removal components are required; 2. Most fillers are statically placed when treating exhaust gas, and the positions of many spray components are not reasonable. When the washing liquid reaches the bottom of the washing tower during the spraying process, the concentration of pollutants it contains is already very high because it has treated the gas above. As a result, the washing liquid reaching the bottom of the washing tower cannot absorb more pollutants in the exhaust gas, thereby affecting the effect of removing pollutants in the exhaust gas. Utility Model Content

[0005] The purpose of the utility model is to provide a galvanized recovery and purification acid mist washing tower with a recycling effect, so as to solve the problem that the filler is inconvenient to remove and the unreasonable position of the nozzle setting leads to poor bottom exhaust gas treatment effect proposed in the above background technology. To achieve the above purpose, the utility model provides the following technical solutions: a galvanized recovery and purification acid mist washing tower with a recycling effect, including a tower body, a processing device is opened at the bottom of the tower body, a plurality of layered processing chambers are opened inside the tower body, a discharge port is opened above the layered processing chamber located at the top of the tower body, and a liquid collecting tank, a bottom filling plate and a driving component are opened inside the layered processing chamber from bottom to top, a top filling box is plugged and connected above the driving component, and a plurality of nozzles are opened above the top filling box, and the nozzles are connected to the washing liquid tank through a pipeline, and the washing liquid tank is located on one side of the outer wall of the tower body, and the driving components are connected through a sprocket assembly, and the sprocket assembly is embedded and installed at the inner wall of one side of the tower body, and a servo motor is installed at one end of the sprocket assembly.

[0006] The driving assembly includes a slide groove, which is respectively welded to the two ends of the inner wall of the stratified processing chamber, and beams and plates are welded between the slide grooves. Movable brackets are slidably connected to the inside of the slide grooves, and the movable brackets are penetrated by a shaft rod opened at the top and plug-in connected to the beam plate. A cam is opened under the movable bracket, and the cams are rotatably connected to the two ends of the inner wall of the stratified processing chamber through a rotating shaft. A slot is welded on the top of the movable bracket through the shaft rod, and a top stuffing box is plug-in connected between the slots.

[0007] Further preferably, the liquid collecting pool is provided with a through hole for exhaust, and the layered processing chambers are connected through the liquid collecting pool to form a through layer, and the layered processing chamber at the top is connected to the discharge port through a pipeline, and a sensor is provided on the inner wall of the discharge port.

[0008] Further preferably, the tower body is provided with a plurality of movable doors, and the surfaces of the movable doors are provided with viewing ports made of tempered glass, and the top stuffing box is located between the movable doors, while the top stuffing box is connected to the card slot through an elastic lock buckle provided on the surface of the beam plate.

[0009] Further preferably, the bottom stuffing plate and the top stuffing box are both hollow, and a push block is provided on the surface of the bottom stuffing plate, and a cylinder is installed at the tail end of the push block, and the cylinder is installed on the outer wall of the tower body, and a through hole for cylinder extension and retraction is provided on the inner wall of the tower body, and the push block is fitted and connected to the through hole through a sealing rubber ring provided at its tail end.

[0010] Further preferably, the liquid collecting tank is connected to the processing equipment through pipelines, and the processing equipment is connected to the washing liquid tank through pipelines, and a circulation pump is provided inside the washing liquid tank.

[0011] Further preferably, the sprocket assembly is composed of gears and chains, and the cams are rotatably connected to the bottom of the movable bracket through the sprocket assembly and the servo motor respectively, and the movable bracket forms a lifting structure inside the slide groove through the cam, and a spring is wrapped around the surface of the shaft between the movable bracket and the beam plate.

[0012] Compared with the prior art, the utility model has the following beneficial effects:

[0013] In the utility model, the section for treating waste gas is formed by a plurality of layered treatment chambers to form a corresponding distributed structure for treating waste gas inside, so as to avoid the medium failing to reach the treatment standard when it falls below. By adding filler positions at two locations, the contact area between gas and liquid is increased, and the reaction efficiency is improved. At the same time, the movement structure of the top filler box is used to change the movement direction of the airflow when passing through it, so that the waste gas is fully in contact with the internal filler, and the adsorption effect is further improved through the movement structure.

[0014] In the utility model, after the medium contacts and reacts with the rising exhaust gas, it will fall to the inside of the liquid collecting pool due to gravity. The liquid collecting pool adopts a semi-closed structure to reduce the speed of rapid gas rise. After being merged into the processing equipment, it is processed and then returned to the washing liquid pool through the pipeline for recycling. The structure of the additional cylinder telescopic pushing block can push the surface filler of the bottom filler plate to the movable door outside the tower body, which increases the convenience of subsequent cleaning. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the internal structure of the layered processing chamber of the utility model;

[0017] Figure 3 This is a schematic diagram of the bottom filler plate and push block structure of the utility model;

[0018] Figure 4 This is a schematic diagram of the structure of the drive assembly and sprocket assembly of the utility model;

[0019] Figure 5 This is a schematic diagram of the structure of the drive assembly of the utility model;

[0020] Figure 6 This is a schematic diagram of the structure of the top stuffing box of the utility model.

[0021] In the figure: 1. tower body; 2. processing equipment; 3. layered processing chamber; 4. discharge port; 5. liquid collecting tank; 6. bottom filling plate; 7. driving assembly; 701. slideway; 702. beam plate; 703. movable bracket; 704. cam; 705. slot; 8. top filling box; 9. nozzle; 10. washing liquid tank; 11. sprocket assembly; 12. servo motor; 13. push block; 14. cylinder. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technical personnel in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figures 1 to 6 The utility model provides a technical solution: a galvanized recovery and purification acid mist washing tower with recycling effect, comprising a tower body 1, a processing device 2 is provided at the bottom of the tower body 1, a plurality of layered processing chambers 3 are provided inside the tower body 1, a discharge port 4 is provided above the layered processing chamber 3 located at the top of the tower body 1, a liquid collecting pool 5, a bottom filling plate 6 and a driving component 7 are provided inside the layered processing chamber 3 from bottom to top, a top filling box 8 is plug-connected above the driving component 7, a plurality of nozzles 9 are provided above the top filling box 8, the nozzles 9 are connected to a washing liquid pool 10 through a pipeline, the washing liquid pool 10 is located on one side of the outer wall of the tower body 1, the driving components 7 are connected through a sprocket assembly 11, the sprocket assembly 11 is embedded and installed at the inner wall of one side of the tower body 1, and a servo motor 12 is installed at one end of the sprocket assembly 11.

[0024] The driving assembly 7 includes a slide groove 701, which is welded to the two ends of the inner wall of the layered processing chamber 3, and a beam plate 702 is welded between the slide grooves 701. The inside of the slide groove 701 is slidably connected with a movable bracket 703, and the movable bracket 703 is penetrated by an axis rod opened at the top and plugged into the beam plate 702. A cam 704 is opened under the movable bracket 703, and the cams 704 are rotatably connected to the two ends of the inner wall of the layered processing chamber 3 through a rotating shaft. A slot 705 is welded on the top of the movable bracket 703 through the axis rod, and a top stuffing box 8 is plugged into the slot 705.

[0025] In this embodiment, Figure 2As shown, the liquid collecting pool 5 is provided with a through hole for exhaust, and the stratified processing chambers 3 are connected through the liquid collecting pool 5, and the stratified processing chamber 3 at the top is connected to the discharge port 4 through a pipeline, and a sensor is provided on the inner wall of the discharge port 4; the stratified processing chamber 3 at the bottom is provided with an air inlet, which is connected to the external sewage discharge equipment through a pipeline, and the gas is constantly rising, passing through the bottom stratified processing chamber 3 and then flowing upward through the through hole of the liquid collecting pool 5. The liquid collecting pool 5 adopts a semi-closed structure to reduce the speed of rapid gas rise, and the liquid used for spray washing by the subsequent nozzle 9 is collected in the pipeline and the circulation pump, and then processed again by the processing equipment 2 and recycled to the washing liquid pool 10 for recycling, and the treated gas will rise to the discharge port 4, and the induction element YA-D300 arranged inside it, when the gas rises to the discharge port 4 after treatment, the internal sensor unit detects that the gas does not contain galvanized substances, and drives the solenoid valve through the control unit to open the discharge channel to discharge the gas that meets the emission standards.

[0026] In this embodiment, Figure 1 and Figure 6 As shown, the tower body 1 is provided with several movable doors, and the surface of the movable door is provided with a viewing port made of tempered glass, and the top stuffing box 8 is located between the movable doors, and the top stuffing box 8 is connected to the card slot 705 through an elastic lock buckle provided on the surface of the beam plate 702; the filler is an indispensable substance for gas treatment, which is distributed inside the bottom stuffing plate 6 and the top stuffing box 8. By adding the filler positions at two places, the contact area between the gas and the liquid is increased, and the filler can disperse the gas and the liquid evenly, so that they interact with each other in the washing tower, so that the reactants and the reaction medium are in better contact, and the reaction efficiency is improved. The substance inside it has a certain adsorption property, which can effectively adsorb the pollutant molecules in the gas.

[0027] In this embodiment, Figure 2 and Figure 3 As shown, the bottom stuffing tray 6 and the top stuffing box 8 are both hollow, and a push block 13 is provided on the surface of the bottom stuffing tray 6, and a cylinder 14 is installed at the tail end of the push block 13, and the cylinder 14 is installed on the outer wall of the tower body 1, and a through hole for the extension and retraction of the cylinder 14 is provided on the inner wall of the tower body 1, and the push block 13 is connected with the through hole by a sealing rubber ring provided at its tail end; due to the structural characteristics of the washing tower, the internal stuffing is difficult to take out during subsequent cleaning, and by adding the structure of the push block 13, its arc-shaped cross-section fits above the bottom stuffing tray 6, and when the cylinder 14 is pushed, it will drive its corresponding transmission on the surface of the bottom stuffing tray 6 to push the stuffing of the dial to the movable door outside the tower body 1, and the sealing rubber pad at the tail end of the push block 13 is fitted to the through hole on the inner wall of the tower body 1 when it is in a normal state, which ensures the sealing of the cylinder 14 in the cavity of the tower body 1 during the treatment of the internal exhaust gas and extends its service life.

[0028] In this embodiment, Figure 1 As shown, the liquid collecting tank 5 is connected to the treatment equipment 2 through pipelines, and the treatment equipment 2 is connected to the washing liquid tank 10 through pipelines, and a circulating pump is provided inside the washing liquid tank 10; when the waste gas is treated in the stratified treatment chamber 3, the washing liquid tank 10 supplies the reaction medium to the nozzle 9 through the pipeline via the water pump. After the medium contacts and reacts with the rising waste gas, it will fall to the inside of the liquid collecting tank 5 due to gravity. Because the liquid collecting tank 5 is semi-hollow, the remaining medium inside will gradually fall to the bottom of the tower body 1 and finally fall into the inside of the treatment equipment 2. The treatment equipment 2 is used to collect the medium that reacts with the waste gas for the first time. In the prior art, the treatment equipment 2 is a treatment unit inside the washing tower, which contains a control program and a sensor unit. After treating the medium containing pollutants inside the medium, it will be diverted by the pipeline and discharged as wastewater, while the remaining medium can be returned to the washing liquid tank 10 through the pipeline for recycling.

[0029] In this embodiment, Figure 4 and Figure 5 As shown, the sprocket assembly 11 is composed of gears and chains, and the cam 704 is rotatably connected to the bottom of the movable bracket 703 through the sprocket assembly 11 and the servo motor 12 respectively, and the movable bracket 703 forms a lifting structure inside the slide groove 701 through the cam 704, and the surface of the shaft between the movable bracket 703 and the beam plate 702 is wound with a spring; generally, the packing area adopts a static state, and the gas reacts with the dripping medium on its surface during the continuous rising process. Here, the servo motor 12 is used to make the cam 704 rotate synchronously under the transmission structure of the array sprocket assembly 11. When the cam 704 rotates, when one side of it rotates to the bottom of the movable bracket 703, it will The movable bracket 703 with an active structure is made to slide upward inside the slide groove 701, and the rotating structure of the cam 704 is used to realize the purpose of reciprocating lifting of the movable bracket 703. Due to the spring structure between it and the beam plate 702, the elasticity of the movable bracket 703 is used to absorb and eliminate vibration and impact during its continuous reciprocating motion, thereby ensuring the accuracy and stability of its overall operation. The up and down movement of the movable bracket 703 will drive the top stuffing box 8 inserted in the top slot 705 to move at the same time. As the exhaust gas continues to rise, the movement structure of the top stuffing box 8 is used to change the movement direction of the airflow when passing through it, so that the exhaust gas is fully in contact with the internal stuffing, and the adsorption effect is further improved by the movement structure.

[0030] The use method and advantages of the utility model: The zinc plating recovery and purification acid mist washing tower with recycling effect, when in use, the working process is as follows:

[0031] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6As shown, firstly, the filler is placed in the bottom filler tray 6 and the top filler box 8 respectively by using the external lifting platform, and the top filler box 8 is inserted into the card slot 705, and then the lock buckle on the surface of the beam plate 702 is used to close the external movable door of the tower body 1. After turning on the power, the pipeline connected to the external sewage discharge equipment will discharge the waste gas from one side of the tower body 1, and the waste gas will gradually rise from the inside of the stratified treatment chamber 3. The washing liquid pool 10 supplies the reaction medium to the nozzle 9 through the pipeline through the water pump. After the medium contacts and reacts with the rising waste gas, it will fall to the collection tank under gravity. The inside of the liquid pool 5 is semi-hollow, and the remaining medium inside will gradually fall down to the bottom of the tower body 1 and finally fall into the inside of the processing device 2. The processing device 2 is a processing unit inside the washing tower, which contains a control program and a sensor unit. The medium containing pollutants in the medium will be processed and then diverted through the pipeline and discharged as wastewater, while the remaining medium can be returned to the washing liquid pool 10 through the pipeline for recycling. While the exhaust gas is rising, the servo motor 12 drives the cam 7 under the transmission structure of the array sprocket assembly 11. 04 rotate synchronously. When one side of the cam 704 rotates to the bottom of the movable bracket 703 during rotation, the movable bracket 703 with a movable structure will slide upward inside the slide groove 701. The rotating structure of the cam 704 is used to realize the purpose of the movable bracket 703 driving the top stuffing box 8 to lift and reciprocate. The motion structure of the top stuffing box 8 changes the motion direction of the airflow when passing through it, so that the exhaust gas is fully in contact with the internal stuffing. The adsorption effect is further improved by the motion structure. The gas separated from the pollutants is in an upward state in the tower body 1. When it rises to the discharge port 4, the sensor unit inside it detects that the gas does not contain galvanized substances. It will drive the solenoid valve to open the discharge channel through the control unit to discharge the gas that meets the emission standards. When all the exhaust gases are processed, the lifting platform is used again to open the external movable door of the tower body 1. After separating the lock, the top stuffing box 8 is taken out from the inside of the card slot 705, and the cylinder 14 is driven. When it is extended and retracted, it will push the push block 13 to correspondingly drive on the surface of the bottom stuffing plate 6 to push the stuffing of the dial to the movable door outside the tower body 1 for collection.

[0032] The above shows and describes the basic principle, main features and advantages of the utility model. Technical staff in this industry should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A zinc plating recovery and purification acid mist washing tower with recycling effect, comprising a tower body (1), characterized in that: A processing device (2) is provided at the bottom of the tower body (1), a plurality of layered processing chambers (3) are provided inside the tower body (1), a discharge port (4) is provided above the layered processing chamber (3) located at the top of the tower body (1), a liquid collecting pool (5), a bottom filling plate (6) and a driving component (7) are provided inside the layered processing chamber (3) from bottom to top, a top filling box (8) is plugged and connected above the driving component (7), a plurality of nozzles (9) are provided above the top filling box (8), the nozzles (9) are connected to a washing liquid pool (10) through a pipeline, the washing liquid pool (10) is located on one side of the outer wall of the tower body (1), the driving components (7) are connected to each other through a sprocket assembly (11), the sprocket assembly (11) is embedded and installed on the inner wall of one side of the tower body (1), and a servo motor (12) is installed at one end of the sprocket assembly (11); The driving assembly (7) comprises a slide groove (701), wherein the slide groove (701) is respectively welded to the two ends of the inner wall of the layered processing chamber (3), a beam plate (702) is welded between the slide grooves (701), and movable brackets (703) are slidably connected inside the slide grooves (701), and the movable brackets (703) are penetrated by a shaft rod provided at the top thereof and are plug-connected with the beam plate (702), a cam (704) is provided below the movable bracket (703), and the cams (704) are rotatably connected to the two ends of the inner wall of the layered processing chamber (3) through a rotating shaft, and a slot (705) is welded at the top of the movable bracket (703) through the shaft rod, and a top stuffing box (8) is plug-connected between the slots (705).

2. A zinc plating recovery and purification acid mist washing tower with recycling effect according to claim 1, characterized in that: The liquid collecting pool (5) is provided with a through hole that can be used for exhaust, and the layered processing chambers (3) are connected through the liquid collecting pool (5), and the layered processing chamber (3) located at the top is connected to the discharge port (4) through a pipeline, and a sensor is provided on the inner wall of the discharge port (4).

3. A zinc plating recovery and purification acid mist washing tower with recycling effect according to claim 1, characterized in that: The tower body (1) is provided with a plurality of movable doors, and the surfaces of the movable doors are provided with viewing ports made of tempered glass, and the top stuffing box (8) is located between the movable doors. The top stuffing box (8) is connected to the slot (705) through an elastic lock buckle provided on the surface of the beam plate (702).

4. A zinc plating recovery and purification acid mist washing tower with recycling effect according to claim 1, characterized in that: The bottom stuffing plate (6) and the top stuffing box (8) are both hollow, and a push block (13) is provided on the surface of the bottom stuffing plate (6), and a cylinder (14) is installed at the rear end of the push block (13). The cylinder (14) is installed on the outer wall of the tower body (1), and a through hole for the cylinder (14) to be extended and retracted is provided on the inner wall of the tower body (1), and the push block (13) is connected to the through hole by a sealing rubber ring provided at the rear end thereof.

5. A zinc plating recovery and purification acid mist washing tower with recycling effect according to claim 1, characterized in that: The liquid collecting tank (5) is connected to the processing equipment (2) via pipelines, and the processing equipment (2) is connected to the washing liquid tank (10) via pipelines, and a circulation pump is provided inside the washing liquid tank (10).

6. A zinc plating recovery and purification acid mist washing tower with recycling effect according to claim 1, characterized in that: The sprocket assembly (11) is composed of gears and chains, and the cams (704) are rotatably connected to the bottom of the movable bracket (703) through the sprocket assembly (11) and the servo motor (12), and the movable bracket (703) forms a lifting structure inside the slide groove (701) through the cam (704), and a spring is wound around the surface of the shaft between the movable bracket (703) and the beam plate (702).