Emulsifier preheating device

By introducing components such as feeding boxes, liquid flow controllers, servo motors and annular stirring parts into the emulsifier preheating device, the problem of the existing devices being unable to prepare composite emulsifiers and uneven preheating is solved, and the accurate proportion and uniform preheating of the emulsifier are achieved, and the stability of the emulsifier effect is improved.

CN222677950UActive Publication Date: 2025-03-28SHANGHAI LISHENG SHENGTE ENTERPRISE DEV CO LTD
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Patent Information

Application Number
CN202421254721.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-04
Publication Date
2025-03-28
Estimated Expiration
2034-06-04

AI Technical Summary

Technical Problem

The existing emulsifier preheating device cannot prepare composite emulsifiers, the formula is inaccurate and the preheating is uneven, which affects the emulsification effect.

Method used

An emulsifier preheating device is designed, including a feeding box, an ACU10L-L liquid flow controller, a servo motor, annular stirring member and a preheating tank, and the accurate proportion and uniform preheating of the emulsifier are achieved through these components.

Benefits of technology

The preparation of composite emulsifier is achieved, ensuring the accuracy of the formula and the uniformity of the preheating effect, and improving the stability of the emulsification effect.

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Abstract

The utility model relates to the technical field of water purification, in particular to an emulsifier preheating device which comprises a waterproof shell, a turning cover is rotatably connected to the center of the top of the waterproof shell, an observation window is fixedly connected to one side of the top of the turning cover, and a pull rod is fixedly connected to the other side of the top of the turning cover. A controller is fixedly connected to one side of the top of the waterproof shell, a rotating groove is formed in the bottom of the waterproof shell, moving wheels are rotationally connected into the rotating groove, and anti-skid pads are fixedly connected to the periphery of the bottom of the waterproof shell. Through the arrangement of the feeding boxes and the ACU10L-L liquid flow controller, when the emulsifier feeding device is used, an operator opens the feeding plate, enough different types of emulsifiers are fed into different feeding boxes, the ACU10L-L liquid flow controller controls the volume and the proportion of the emulsifiers through preset parameters, process production is ensured, and meanwhile cost waste is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of water purification, in particular to an emulsifier preheating device. Background Art

[0002] Emulsifiers are a class of substances that can make a mixed liquid of two or more immiscible components form a stable emulsion. Its working principle is that during the emulsification process, the dispersed phase is dispersed in the continuous phase in the form of droplets (micrometer level). The emulsifier reduces the interfacial tension of each component in the mixed system and forms a relatively strong film on the surface of the droplets or forms a double electric layer on the surface of the droplets due to the charge given by the emulsifier, preventing the droplets from aggregating with each other and maintaining a uniform emulsion. From the perspective of phase, the emulsion is still a heterogeneous system. The dispersed phase in the emulsion can be an aqueous phase or an oil phase, most of which are oil phases; the continuous phase can be an oil phase or an aqueous phase, most of which are aqueous phases. Emulsifiers are surfactants with hydrophilic and lipophilic groups in the molecules. In order to express the hydrophilicity or lipophilicity of the emulsifier, the "hydrophilic-lipophilic balance value (HLB value)" is usually used. The lower the HLB value, the stronger its lipophilicity; conversely, the higher the HLB value, the stronger its hydrophilicity. Various emulsifiers have different HLB values. In order to obtain a stable emulsion, a suitable emulsifier must be selected.

[0003] An emulsifier preheating device disclosed in the Chinese utility model patent application disclosure CN 219922715 U includes a preheating box: a feed pipe is fixedly connected to the upper side of the preheating box, a hot air blower is fixedly connected to the outer side of the preheating box, a preheating unit is arranged on the inner side of the preheating box, a discharge pipe is fixedly connected to the lower side of the preheating box, and the preheating unit includes a heat preservation cylinder, the heat preservation cylinder is fixedly connected to the inner wall of the preheating box, a spiral tube 1 is arranged inside the heat preservation cylinder, a connecting tube 1 is fixedly connected between the spiral tube 1 and the hot air blower, a spiral tube 2 is arranged on the outer side of the discharge pipe, a fixed tube is fixedly connected to the outer side of the lower end of the spiral tube 2, and a connecting tube 2 is fixedly connected between the spiral tube 2 and the fixed tube. By using the heat preservation cylinder, the spiral tube 1, the connecting tube 1 and the hot air blower, it is convenient to heat the emulsifier in the preheating box evenly, and by using the motor, the rotating shaft and the stirring plate, it is convenient to stir the emulsifier to increase the preheating effect.

[0004] However, this preheating technology cannot prepare composite emulsifiers. It needs to measure the dosage manually before putting it into the preheating device. The accuracy of the formula cannot be guaranteed and it may even lead to failure to achieve the expected effect. The commonly used paddle stirring cannot lift the emulsifier at the bottom, causing it to sink to the bottom during preheating, resulting in uneven preheating of the emulsifier and damage to the emulsification effect. Utility Model Content

[0005] The purpose of the utility model is to provide an emulsifier preheating device to solve the problems raised in the above background technology.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] An emulsifier preheating device, comprising a waterproof housing, a flap is rotatably connected to the center of the top of the waterproof housing, an observation window is fixedly connected to one side of the top of the flap, a pull rod is fixedly connected to the other side of the top of the flap, and a controller is fixedly connected to one side of the top of the waterproof housing;

[0008] A rotation groove is provided at the bottom of the waterproof housing, a moving wheel is rotatably connected inside the rotation groove, and anti-slip pads are fixedly connected around the bottom of the waterproof housing.

[0009] Preferably, a feeding box is fixedly connected to the bottom side of the flip cover and located inside the waterproof shell, a feeding plate is rotatably connected to the top of the feeding box, and an ACU10L-L liquid flow controller is fixedly connected to one end of the inside of the feeding box.

[0010] Preferably, a mixing box is fixedly connected to one side of the interior of the waterproof housing, a drainage pipe is fixedly connected to the bottom of the mixing box, and a preheating tank is fixedly connected to one end of the drainage pipe.

[0011] Preferably, a heating base is fixedly connected to the bottom inner side of the waterproof housing, an upper side of the heating base is fixedly connected to a preheating tank, and a heating plate is fixedly connected to the outer side of the preheating tank.

[0012] Preferably, a preheating tank is fixedly connected inside the waterproof shell, a sealed tank cover is fixedly connected to the top of the preheating tank, a servo motor is fixedly connected to the center of the inner side wall of the preheating tank, and an annular stirring element is fixedly connected to one end of the servo motor.

[0013] Preferably, a material receiving trough is provided on one side of the waterproof housing near the bottom, a liquid outlet pipe is fixedly connected to the top center of the material receiving trough, a liquid outlet switch knob is fixedly connected to one end of the liquid outlet pipe, and the other end of the liquid outlet pipe is fixedly connected to the preheating tank.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] 1. This emulsifier preheating device is set up with a feeding box and an ACU10L-L liquid flow controller. When in use, the operator opens the feeding plate and puts enough emulsifiers of different types into different feeding boxes. The ACU10L-L liquid flow controller controls the volume and ratio of the emulsifier through preset parameters, which is convenient for preparing composite emulsifiers, ensuring that the process production achieves the expected effect while reducing cost waste.

[0016] 2. This emulsifier preheating device is provided with a servo motor, an annular stirring element and a preheating tank. When in use, the mixed emulsifier flows into the preheating tank through a drainage tube. After the servo motor is started, it drives the annular stirring element to rotate, so that a circulation flow is formed inside the liquid. The commonly used paddle stirring cannot lift the emulsifier at the bottom, causing it to sink to the bottom during preheating, resulting in uneven preheating of the emulsifier and damage to the emulsification effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a front perspective schematic diagram of the overall mechanism of the utility model;

[0018] Figure 2 It is a three-dimensional schematic diagram of the back of the overall mechanism of the utility model;

[0019] Figure 3 It is a schematic cross-sectional view of the internal structure of the utility model;

[0020] Figure 4 It is a cross-sectional schematic diagram of the feeding box and the mixing box of the utility model.

[0021] In the figure: 01, waterproof shell; 02, flip cover; 03, observation window; 04, pull rod; 05, controller; 06, anti-slip pad; 07, moving wheel; 08, liquid outlet switch knob; 09, liquid outlet pipe; 10, feeding box; 11, ACU10L-L liquid flow controller; 12, mixing box; 13, preheating tank; 14, heating plate; 15, heating base; 16, servo motor; 17, annular stirring element; 18, drainage tube. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-Figure 4 As shown, a technical solution provided by the utility model:

[0024] An emulsifier preheating device includes a waterproof shell 01, a flap 02 is rotatably connected to the center of the top of the waterproof shell 01, an observation window 03 is fixedly connected to one side of the top of the flap 02, a pull rod 04 is fixedly connected to the other side of the top of the flap 02, and a controller 05 is fixedly connected to one side of the top of the waterproof shell 01. When in use, the operator pulls up the rod 04 to open the flap 02, thereby feeding materials into the preheating device, and adjusts the parameters of the controller 05 to adjust the mixing ratio of different emulsifiers, the stirring rate and the preheating temperature, thereby promoting the dispersion and refinement of microparticles. The prepared emulsifier is more delicate and uniform, and the emulsification effect is more stable;

[0025] A rotating groove is provided at the bottom of the waterproof shell 01, and a moving wheel 07 is rotatably connected inside the rotating groove. Anti-skid pads 06 are fixedly connected around the bottom of the waterproof shell 01. When in use, the operator uses the moving wheels 07 to move the entire preheating device, which is convenient for transfer in different production environments. It can rotate freely without causing scratches on the ground. The anti-skid pads 06 can keep the mechanical movement smooth and stable to avoid shaking and tipping.

[0026] In the present embodiment, preferably, a feeding box 10 is fixedly connected to the bottom side of the flip cover 02 and located inside the waterproof shell 01, a feeding plate is rotatably connected to the top of the feeding box 10, and an ACU10L-L liquid flow controller 11 is fixedly connected to one end of the feeding box 10. When in use, the operator opens the feeding plate and puts enough emulsifiers of different types into different feeding boxes 10. The ACU10L-L liquid flow controller 11 controls the volume and ratio of the emulsifier through preset parameters, which is convenient for preparing composite types of emulsifiers, ensuring that the process production achieves the expected effect while reducing cost waste.

[0027] In the present embodiment, preferably, a mixing box 12 is fixedly connected to one side of the interior of the waterproof shell 01, a drainage tube 18 is fixedly connected to the bottom of the mixing box 12, and one end of the drainage tube 18 is fixedly connected to the preheating tank 13. When in use, different types of emulsifiers are quantitatively added into the mixing box 12 and introduced into the preheating tank 13 through the drainage tube 18. The inner sides of the mixing box 12 and the drainage tube 18 are paved with an anti-stick coating to prevent the emulsifier from sticking to the inner cavity, resulting in a ratio error and a waste of raw materials.

[0028] In this embodiment, preferably, a heating base 15 is fixedly connected to the bottom inner side of the waterproof shell 01, the upper side of the heating base 15 is fixedly connected to the preheating tank 13, and a heating plate 14 is fixedly connected to the outer side of the preheating tank 13. When in use, the heating base 15 and the heating plate 14 heat the emulsifier evenly, so that the emulsifier reaches a suitable emulsification temperature, thereby facilitating obtaining a stable optimal emulsification effect.

[0029] In the present embodiment, preferably, a preheating tank 13 is fixedly connected inside the waterproof housing 01, a sealed tank cover is fixedly connected to the top of the preheating tank 13, a servo motor 16 is fixedly connected to the center position of the inner side wall of the preheating tank 13, and an annular stirring element 17 is fixedly connected to one end of the servo motor 16. When in use, the mixed emulsifier flows into the preheating tank 13 through the drainage tube 18. After the servo motor 16 is started, it drives the annular stirring element 17 to rotate, so that a circulating flow is formed inside the liquid. The commonly used paddle stirring cannot lift up the emulsifier at the bottom, causing it to sink to the bottom during preheating, resulting in uneven preheating of the emulsifier and damage to the emulsification effect.

[0030] In this embodiment, preferably, a material receiving trough is opened on one side of the waterproof shell 01 near the bottom, and a liquid outlet pipe 09 is fixedly connected to the center position of the top of the material receiving trough, one end of the liquid outlet pipe 09 is fixedly connected to the liquid outlet switch knob 08, and the other end of the liquid outlet pipe 09 is fixedly connected to the preheating tank 13. After the emulsifier is preheated, the operator directly takes out the emulsifier from the liquid outlet pipe 09 on the side of the waterproof shell 01 to facilitate the next step of operation.

[0031] When using an emulsifier preheating device of this embodiment, the operator pulls up the rod 04 to open the flip cover 02, thereby feeding into the preheating device. The operator opens the feeding plate and puts enough emulsifiers of different types into different feeding boxes 10. The ACU10L-L liquid flow controller 11 controls the volume and ratio of the emulsifier through preset parameters to ensure process production while reducing cost waste. By adjusting the parameters of the controller 05, the ratio of different emulsifiers, the stirring rate and the preheating temperature are adjusted to promote the dispersion and refinement of the microparticles. The prepared emulsifier is more delicate and uniform, and the emulsification effect is more stable. The operator uses the moving wheel 07 to make the overall preheating device movable, which is convenient for transfer in different production environments. It can rotate freely without scratching the ground. The anti-skid pad 06 can keep the mechanical movement smooth and stable to avoid shaking and rollover.

[0032] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. An emulsifier preheating device, characterized in that: It comprises a waterproof housing (01), a flap (02) is rotatably connected to the center of the top of the waterproof housing (01), an observation window (03) is fixedly connected to one side of the top of the flap (02), a pull rod (04) is fixedly connected to the other side of the top of the flap (02), and a controller (05) is fixedly connected to one side of the top of the waterproof housing (01); The bottom of the waterproof housing (01) is provided with a rotation groove, and a moving wheel (07) is rotatably connected inside the rotation groove. Anti-slip pads (06) are fixedly connected around the bottom of the waterproof housing (01).

2. An emulsifier preheating device according to claim 1, characterized in that: A feeding box (10) is fixedly connected to the bottom side of the flip cover (02) and located inside the waterproof housing (01), a feeding plate is rotatably connected to the top of the feeding box (10), and an ACU10L-L liquid flow controller (11) is fixedly connected to one end of the feeding box (10).

3. The emulsifier preheating device according to claim 1, characterized in that: A mixing box (12) is fixedly connected to one side of the interior of the waterproof housing (01), a drainage pipe (18) is fixedly connected to the bottom of the mixing box (12), and a preheating tank (13) is fixedly connected to one end of the drainage pipe (18).

4. The emulsifier preheating device according to claim 1, characterized in that: A heating base (15) is fixedly connected to the bottom inner side of the waterproof housing (01), the upper side of the heating base (15) is fixedly connected to the preheating tank (13), and a heating plate (14) is fixedly connected to the outer side of the preheating tank (13).

5. The emulsifier preheating device according to claim 1, characterized in that: A preheating tank (13) is fixedly connected inside the waterproof housing (01), a sealed tank cover is fixedly connected to the top of the preheating tank (13), a servo motor (16) is fixedly connected to the center of the inner side wall of the preheating tank (13), and an annular stirring element (17) is fixedly connected to one end of the servo motor (16).

6. The emulsifier preheating device according to claim 1, characterized in that: A material receiving groove is provided on one side of the waterproof housing (01) near the bottom, a liquid outlet pipe (09) is fixedly connected to the center of the top of the material receiving groove, one end of the liquid outlet pipe (09) is fixedly connected to a liquid outlet switch knob (08), and the other end of the liquid outlet pipe (09) is fixedly connected to the preheating tank (13).

Citation Information

Patent Citations

  • Emulsifier preheating device

    CN219922715U