Gas-liquid-solid three-phase reactor
By using symmetrically arranged breathable valves and stirring leaves in the three-phase reactor, the problems of liquid boiling and solid blockage at high temperatures are solved, and uniform mixing and efficient reaction of gas-liquid solid three-phase are achieved.
Patent Information
- Application Number
- CN202421272978.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-05
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-06-05
AI Technical Summary
The existing three-phase reactors can easily cause liquid to boil when the gas pressure increases at high temperatures, and the solid can easily block the gas-phase air inlet, hinder the gas inlet, prolong the reaction cycle and increase the reaction cost.
A gas-liquid solid three-phase reactor is designed, using a symmetrically arranged breathable valve to maximize the mixing of the solid-liquid phase, and the mixing efficiency is improved through the stirring leaves and the diverter holes to ensure that the gas can enter the reaction tank evenly and prevent solids from clogging the air intake device.
By uniformly mixing the solid-liquid phase, the contact area between the gas and the solid is increased, the reaction efficiency is improved, the reaction cycle is shortened, the reaction cost is reduced, and the solid is blocked can be prevented, ensuring the smooth progress of the reaction.
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Figure CN222678034U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of chemical experiments, in particular to a gas-liquid-solid three-phase reactor. Background Art
[0002] The three-phase reaction bottle is a commonly used instrument in chemical experiments. It is generally made of glass or iron. It is used for reactions of three different forms of reactants: gas, liquid and solid. It usually includes a bottle body with a feed port and an auxiliary equipment socket on the top and a gas feed port on the bottom. In actual use, the solid and liquid are first added to the bottle body and heated, stirred until evenly mixed, and then the gas is passed into the bottle body from the bottom. The gas is usually a substance with a low boiling point. It is liquid at room temperature and gaseous after entering the reactor. Since the volume of the liquid increases after vaporization, when the temperature in the bottle body is too high, a large vapor pressure will be generated. In severe cases, it will cause the liquid to boil violently and spray out from the gas outlet.
[0003] Solids can easily clog the gas phase inlet, hindering the entry of gas. Once clogged, the reaction needs to be terminated, the reactor needs to be disassembled and the gas phase inlet needs to be cleaned before the experiment can be started again. This will not only prolong the reaction cycle, but also waste reaction raw materials and increase reaction costs. Utility Model Content
[0004] The purpose of this section is to summarize some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the abstract of the specification and the name of the utility model of this application to avoid blurring the purpose of this section, the abstract of the specification and the name of the utility model, and such simplifications or omissions cannot be used to limit the scope of the utility model.
[0005] Therefore, the purpose of the utility model is to provide a gas-liquid-solid three-phase reactor, which can mix the solid and liquid phases as evenly as possible through the symmetrically arranged breathable valves during the reaction process. A small amount of solid may be deposited at the bottom to affect the air intake of the air intake device. At this time, the gas can enter the reaction tank through the valve-type air hole, and on both sides of the stirring, the gas phase and the solid-liquid phase can be effectively mixed more evenly, thereby increasing the contact area between the gas and the solid, thereby increasing the reaction efficiency, shortening the reaction cycle, reducing the reaction cost, and the breathable valve can also prevent solids from entering the air outlet of the air intake device to cause blockage and affect the reaction.
[0006] In order to solve the above technical problems, according to one aspect of the present invention, the present invention provides the following technical solutions:
[0007] A gas-liquid-solid three-phase reactor, comprising:
[0008] A reaction tank as a reaction chamber, with a sealing cover connected to the top of the reaction tank;
[0009] The stirring component includes a driving motor installed on the top of the sealing cover, the output end of the driving motor is connected to a shaft, the shaft extends into the reaction tank, and the outer side of the shaft is connected to multiple groups of stirring blades;
[0010] The plurality of stirring blades are linearly and equidistantly arranged along the outer side of the shaft from top to bottom, and diversion holes are provided on the stirring blades;
[0011] A through slot is provided in the shaft, and two groups of through holes are symmetrically provided on the through holes and connected with air-permeable valves, and the two groups of air-permeable valves are respectively arranged above and below the stirring blade at the bottom;
[0012] A stirring component is connected to the reaction tank to provide power to stir the materials in the reaction tank;
[0013] The air inlet component is connected to the bottom of the reaction tank to supply air to the reaction tank.
[0014] As a preferred solution of a gas-liquid-solid three-phase reactor described in the utility model, the air inlet component includes a connecting pipe connected to the through groove, the other end of the connecting pipe is connected to the external air supply end, and the connecting pipe is connected to a control valve that controls the connection state of the connecting pipe.
[0015] As a preferred solution of a gas-liquid-solid three-phase reactor described in the utility model, wherein: a bearing is connected to the connection between the inner side of the through groove corresponding to the connecting pipe and the through groove, the inner ring of the bearing is sleeved with the outer side of the connecting pipe, and a sealing ring is connected to the connecting pipe position at the bottom of the inner side of the through groove.
[0016] As a preferred solution of a gas-liquid-solid three-phase reactor described in the utility model, wherein: the air inlet component also includes a sealing seat connected to the bottom of the reaction tank, and the sealing seat is arranged corresponding to the outer side of the connecting pipe.
[0017] As a preferred solution of the gas-liquid-solid three-phase reactor described in the utility model, wherein: a sample inlet is connected to the top of the outer side of the reaction tank, and a sample outlet is arranged on the top of the reaction tank corresponding to the sample inlet.
[0018] Compared with the prior art, the utility model has the following beneficial effects:
[0019] 1. During the reaction process, the solid and liquid phases can be mixed evenly to the greatest extent through the symmetrically arranged breathable valves. A small amount of solid may be deposited at the bottom to affect the air intake of the air intake device. At this time, the gas can enter the reaction tank through the valve-type air hole, and on both sides of the stirring, the gas phase and the solid and liquid phases can be effectively mixed more evenly, thereby increasing the contact area between the gas and the solid, thereby increasing the reaction efficiency, thereby shortening the reaction cycle, and reducing the reaction cost. The breathable valve can also prevent solids from entering the air outlet of the air intake device to cause blockage and affect the reaction.
[0020] 2. The stirring blades arranged in a linear and equidistant manner can ensure the uniformity of stirring, and the diversion holes can divert the solution in the reaction tank and then stir and mix it, further improving the mixing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the technical solution of the implementation of the utility model, the utility model will be described in detail below in combination with the drawings and detailed implementation. Obviously, the drawings described below are only some implementations of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:
[0022] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0023] Figure 2 This is a partial structural schematic diagram of the stirring component of the utility model;
[0024] Figure 3 This is a schematic diagram of the internal structure of the utility model;
[0025] Figure 4 For this utility model Figure 2 Schematic diagram of the explosion structure.
[0026] In the figure: 100 reaction tank, 110 sealing cover, 120 sample inlet, 130 sample outlet, 200 stirring component, 210 driving motor, 211 shaft, 212 through groove, 220 stirring blade, 221 diversion hole, 230 breathable valve, 300 air inlet component, 310 connecting pipe, 311 control valve, 320 sealing seat. DETAILED DESCRIPTION
[0027] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below with reference to the accompanying drawings.
[0028] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific implementation methods disclosed below.
[0029] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the implementation of the present invention, for the sake of convenience, the cross-sectional diagram showing the device structure will not be partially enlarged according to the general proportion, and the schematic diagram is only an example, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.
[0030] In order to make the purpose, technical solution and advantages of the present invention more clear, the implementation mode of the present invention will be further described in detail below with reference to the accompanying drawings.
[0031] The utility model provides a gas-liquid-solid three-phase reactor. Figure 1-4 , including a reaction tank 100, a stirring component 200 and an air intake component 300;
[0032] Please continue reading Figure 1 and Figure 3 A reaction tank 100 as a reaction chamber, the top of the reaction tank 100 is connected to a sealing cover 110, the top of the outer side of the reaction tank 100 is connected to a sample inlet 120, and the top of the reaction tank 100 is provided with a sample outlet 130 corresponding to the sample inlet 120;
[0033] Please continue reading Figure 1-4 , the stirring component 200 is connected to the reaction tank 100 to provide power to stir the materials in the reaction tank 100;
[0034] The stirring component 200 includes a driving motor 210 threadedly connected to the top of the sealing cover 110, the output end of the driving motor 210 is connected to a shaft 211, the shaft 211 extends into the reaction tank 100, and the outer side of the shaft 211 is connected to multiple groups of stirring blades 220;
[0035] The driving motor 210 is driven to rotate the stirring member composed of the shaft 211 and the stirring blades 220 to stir the material in the reaction tank 100. The stirring blades 220 arranged linearly and equidistantly can ensure stirring uniformity. The diverter holes 221 can divert the solution in the reaction tank 100 and then stir and mix it, further improving the mixing efficiency.
[0036] A plurality of groups of stirring blades 220 are arranged linearly and equidistantly from top to bottom along the outer side of the shaft 211, and a diverter hole 221 is provided on the stirring blade 220, a through groove 212 is provided in the shaft 211, and two groups of through holes are symmetrically provided on the through groove 212 and connected to a breathable valve 230, and the two groups of breathable valves 230 are respectively arranged above and below the lowest stirring blade 220. During the reaction process, the solid and liquid phases can be mixed evenly to the greatest extent through the symmetrically arranged breathable valves 230. A small amount of solid may be deposited at the bottom to affect the air intake of the air intake device. At this time, the gas can pass through the valve-type air hole and enter the reaction tank 100, and on both sides of the stirring, the gas phase and the solid-liquid phase can be effectively mixed more evenly, thereby increasing the contact area between the gas and the solid, thereby increasing the reaction efficiency, thereby shortening the reaction cycle, and reducing the reaction cost. The breathable valve 230 can also prevent the solid from entering the air outlet of the air intake device to cause blockage and affect the reaction.
[0037] Please continue reading Figure 3-4, the air inlet component 300 is connected to the bottom of the reaction tank 100 to supply air into the reaction tank 100;
[0038] The air intake component 300 includes a connecting pipe 310 connected to the through groove 212, the other end of the connecting pipe 310 is connected to the external air supply end, the connecting pipe 310 is connected to a control valve 311 for controlling the connection state of the connecting pipe 310, a bearing is connected to the inner side of the through groove 212 corresponding to the connection between the connecting pipe 310 and the through groove 212, the inner ring of the bearing is sleeved with the outer side of the connecting pipe 310, and a sealing ring (not marked in the figure) is connected to the inner bottom of the through groove 212 corresponding to the position of the connecting pipe 310;
[0039] The connecting pipe 310 is connected to the external gas supply end to supply gas to the inside of the reaction tank 100, and the gas is transported into the reaction tank 100 through the through groove 212 and the gas-permeable valve 230;
[0040] Working principle: When the utility model is in use, the solid and liquid phases can be mixed evenly to the greatest extent during the reaction process through the symmetrically arranged breathable valve 230. A small amount of solid may be deposited at the bottom to affect the air intake of the air intake device. At this time, the gas can enter the reaction tank 100 through the valve-type air hole, and on both sides of the stirring, the gas phase and the solid-liquid phase can be effectively mixed more evenly, thereby increasing the contact area between the gas and the solid, thereby increasing the reaction efficiency, thereby shortening the reaction cycle, and reducing the reaction cost. The breathable valve 230 can also prevent solids from entering the air outlet of the air intake device to cause blockage and affect the reaction.
[0041] At the same time, the stirring blades 220 arranged linearly and equidistantly can ensure stirring uniformity, and the diversion holes 221 can divert the solution in the reaction tank 100 and then stir and mix it, further improving the mixing efficiency.
[0042] Although the present invention has been described above with reference to the embodiments, various modifications may be made thereto and parts thereof may be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the various features in the embodiments disclosed in the present invention may be used in combination with each other in any manner, and the fact that these combinations are not exhaustively described in this specification is only for the sake of omitting space and saving resources. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Claims
1. A gas-liquid-solid three-phase reactor, characterized in that: include: A reaction tank (100) serving as a reaction chamber, wherein a sealing cover (110) is connected to the top of the reaction tank (100); A stirring component (200) is connected to the reaction tank (100) and provides power to stir the material in the reaction tank (100); The stirring component (200) comprises a driving motor (210) installed on the top of the sealing cover (110), the output end of the driving motor (210) is connected to a shaft (211), the shaft (211) extends into the reaction tank (100), and the outer side of the shaft (211) is connected to a plurality of stirring blades (220); The plurality of groups of stirring blades (220) are linearly arranged and equidistantly arranged from top to bottom along the outer side of the shaft (211), and the stirring blades (220) are provided with diversion holes (221); A through groove (212) is formed in the shaft (211), and two groups of through holes are symmetrically formed on the through groove (212) and connected to the breathable valves (230), and the two groups of breathable valves (230) are respectively arranged above and below the stirring blade (220) at the bottom; The air intake component (300) is connected to the bottom of the reaction tank (100) to supply air into the reaction tank (100).
2. A gas-liquid-solid three-phase reactor according to claim 1, characterized in that: The air intake component (300) comprises a connecting pipe (310) connected to the through groove (212), the other end of the connecting pipe (310) being connected to an external air supply end, and a control valve (311) for controlling the opening and closing state of the connecting pipe (310) being connected to the connecting pipe (310).
3. A gas-liquid-solid three-phase reactor according to claim 2, characterized in that: A bearing is connected to the connection between the connecting pipe (310) and the through groove (212) at the inner side of the through groove (212), the inner ring of the bearing is sleeved with the outer side of the connecting pipe (310), and a sealing ring is connected to the position of the connecting pipe (310) at the inner bottom of the through groove (212).
4. A gas-liquid-solid three-phase reactor according to claim 3, characterized in that: The air intake component (300) further comprises a sealing seat (320) connected to the bottom of the reaction tank (100), and the sealing seat (320) is arranged corresponding to the outer side of the connecting pipe (310).
5. A gas-liquid-solid three-phase reactor according to claim 4, characterized in that: The top of the outer side of the reaction tank (100) is connected to a sample inlet (120), and the top of the reaction tank (100) is provided with a sample outlet (130) corresponding to the sample inlet (120).