Reaction kettle with separation function
By designing the cooperation of the detachable filter assembly and screws and telescopic parts, the filtration difficulties caused by the adhesion of solids in the reactor are solved, and rapid cleaning of the reactor and efficient material separation are achieved.
Patent Information
- Application Number
- CN202421438566.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-24
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-06-24
AI Technical Summary
The existing reactors are prone to solid adhesion during the filtration process, which makes it difficult to remove and clean the filter body, affecting the filtration and separation efficiency of the later materials.
A reactor with separation function is designed, and a removable filter assembly is used to achieve rapid disassembly and cleaning of the filter assembly through the cooperation of screws and telescopic parts.
It realizes quick and convenient disassembly and cleansing of filter components, prevents solids from blocking the filter plate, and improves the efficiency of material filtration and separation.
Smart Images

Figure CN222678051U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of reaction kettles, in particular to a reaction kettle with a separation function. Background Art
[0002] The separation function of a reactor usually refers to the ability to complete the two steps of reaction and separation in the same equipment. This function is very important in the chemical industry because it can improve production efficiency and the purity of chemicals.
[0003] The existing device places the material in a reactor to react and performs solid-liquid separation through a filter. After the reaction time is reached, the control device controls the emission group to discharge the solid separation and the liquid separation. However, it is inevitable that solid matter will adhere to the filter. It is inconvenient to take out the filter to clean it, which affects the efficiency of the subsequent material filtration and separation. Therefore, a reactor with a separation function is proposed to solve the above problem. Summary of the invention
[0004] The purpose of the utility model is to solve the problem in the prior art that solids will inevitably adhere to the filter body, which makes it inconvenient to take out the filter body for cleaning, thus affecting the efficiency of later material filtration and separation, and to propose a reactor with separation function.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a reactor with separation function, comprising a reactor body, the upper part of the reactor body is connected with a top cover through a fixing part, the inner upper side of the reactor body is fixedly connected with a fixing plate on the left and right sides, the inner side of the fixing plate is threadedly connected with a screw, the bottom end of the screw is fixedly connected with a telescopic member, the bottom of the telescopic member is fixedly connected with a resist block, the outside of the resist block is slidably connected with an insert block, a through groove is provided on the inner side of the insert block, the telescopic member and the resist block are both slidably connected to the inside of the through groove, a slide groove is provided on the inner upper side of the fixing plate, a movable groove is provided at the bottom of the slide groove, the insert block is slidably connected to the inside of the movable groove, the telescopic member is slidably connected to the inside of the slide groove, and a filtering component is provided on the corresponding side of the fixing plate, and the filtering component is used to separate the solid and liquid of the material.
[0006] As a further description of the above technical solution:
[0007] An exhaust pipe is fixedly connected to the upper right side of the top cover, a spring is fixedly connected to the top of the inner wall of the exhaust pipe, a piston is fixedly connected to the bottom end of the spring, a movable rod is fixedly connected to the bottom of the piston, and the movable rod is slidably connected to the inner right side of the top cover, filters are snap-connected on both the left and right sides of the interior of the exhaust pipe, connecting blocks are fixedly connected to the front and rear sides of the filter, and a handle is fixedly connected to one side of the connecting block.
[0008] As a further description of the above technical solution:
[0009] The filter assembly comprises an inner body, the inner body is snap-connected between the fixed plates, the plug block is slidably connected inside the inner body, the filter plate is fixedly connected to the lower side of the inner body, and the solenoid valve is fixedly connected to the bottom of the inner body.
[0010] As a further description of the above technical solution:
[0011] The piston and the movable rod are both slidably connected inside the exhaust pipe.
[0012] As a further description of the above technical solution:
[0013] The upper part of the top cover is fixedly connected with a motor, the output end of the motor is fixedly connected with a rotating shaft, and the left and right sides of the rotating shaft are fixedly connected with evenly distributed stirring blades.
[0014] As a further description of the above technical solution:
[0015] The left side of the upper part of the top cover is fixedly connected with a feed inlet, and the bottom of the reactor body is fixedly connected with a discharge port.
[0016] As a further description of the above technical solution:
[0017] The four corners of the bottom of the reactor body are fixedly connected with supporting legs.
[0018] As a further description of the above technical solution:
[0019] A control panel is fixedly connected to the front side of the reactor body.
[0020] The utility model has the following beneficial effects:
[0021] 1. In the utility model, when the device is needed, the material is injected into the inner body through the feed port, and the motor is started to make the rotating shaft drive the stirring blade to rotate, so as to stir the material and accelerate the reaction time. When the material reacts, the gas is generated in the reactor to push the movable rod, so that the piston moves inside the exhaust pipe and squeezes the spring, and the bottom of the exhaust pipe is no longer pressed, so that the gas enters the exhaust pipe through the gap between the top cover and the movable rod, and is discharged into the exhaust pipe through the filter. The dust in the external air is blocked by the filter to prevent the dust from entering the reactor, thereby achieving effective discharge of the gas, avoiding the danger of excessive internal air pressure, and providing good dust isolation.
[0022] 2. In the utility model, the fixing part is rotated to separate from the reactor body and the top cover so that the top cover can be separated from the reactor body, the screw is rotated to move out of the fixing plate, and the telescopic part is pulled while the screw moves so that the upper side of the telescopic part moves to the inside of the slide groove, and the screw is pushed to drive the plug to move and separate it from the inner body. The inner body can be taken out to clean the filter plate inside it, thereby realizing quick and convenient disassembly and removal of the inner body and cleaning of the filter plate, thereby preventing solid objects from blocking the filter plate and affecting the filtering and separation of materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is a three-dimensional diagram of a reaction kettle with separation function proposed by the utility model;
[0024] Figure 2 This is a cross-sectional view of a reaction kettle with separation function proposed by the utility model;
[0025] Figure 3 for Figure 2 A magnified image of point A;
[0026] Figure 4 for Figure 2 Enlarged view of point B.
[0027] Legend:
[0028] 1. Reactor body; 2. Support legs; 3. Control panel; 4. Feed inlet; 5. Discharge outlet; 6. Top cover; 7. Fixed assembly; 8. Exhaust pipe; 9. Movable rod; 10. Piston; 11. Spring; 12. Filter screen; 13. Connecting block; 14. Handle; 15. Motor; 16. Stirring blade; 17. Rotating shaft; 18. Inner body; 19. Filter plate; 20. Fixed plate; 21. Screw; 22. Insert block; 23. Telescopic member; 24. Stop block; 25. Through slot; 26. Moving slot; 27. Slide slot; 28. Solenoid valve. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0030] Reference Figure 1 , Figure 2 , Figure 3, the utility model provides an embodiment: a reactor with a separation function, comprising a reactor body 1, the upper part of the reactor body 1 is connected to a top cover 6 through a fixing member 7, the inner upper side of the reactor body 1 is fixedly connected to a fixing plate 20 on both sides, a screw 21 is threadedly connected to an inner side of the fixing plate 20, a telescopic member 23 is fixedly connected to the bottom end of the screw 21, a stopper 24 is fixedly connected to the bottom of the telescopic member 23, an insert block 22 is slidably connected to the outside of the stopper 24, a through groove 25 is provided on an inner side of the insert block 22, the telescopic member 23 and the stopper 24 are both slidably connected to the inside of the through groove 25, a slide groove 27 is provided on the inner upper side of the fixing plate 20, a movable groove 26 is provided at the bottom of the slide groove 27, the insert block 22 is slidably connected to the inside of the movable groove 26, the telescopic member 23 is slidably connected to the inside of the slide groove 27, and a filtering component is provided on the corresponding side of the fixing plate 20, and the filtering component is used to separate the solid and liquid of the material;
[0031] The filter assembly includes an inner body 18 , which is snap-connected between fixed plates 20 , an insert block 22 is slidably connected inside the inner body 18 , a filter plate 19 is fixedly connected to the lower side of the inner body 18 , and a solenoid valve 28 is fixedly connected to the bottom of the inner body 18 .
[0032] The fixing part 7 is rotated to separate it from the reactor body 1 and the top cover 6, so that the top cover 6 can be separated from the reactor body 1, and the screw rod 21 is rotated to move it out of the interior of the fixing plate 20, and the telescopic part 23 is pulled while the screw rod 21 moves, and the stop block 24 is driven to slide inside the through groove 25, so that the upper side of the telescopic part 23 moves to the inside of the slide groove 27, and the diameter of the stop block 24 is greater than the diameter of the upper part of the through groove 25, so that the telescopic part 23 is limited to avoid being moved out of the through groove 25, and the screw rod 21 is pushed to move the telescopic part 23 inside the slide groove 27, so that it drives the plug block 22 to slide inside the movable groove 26 to separate it from the inner body 18, so that the inner body 18 can be taken out and the filter plate 19 inside it can be cleaned, so that the inner body 18 can be quickly and conveniently disassembled and taken out, and the filter plate 19 can be cleaned to avoid solid objects blocking the filter plate 19 and affecting the filtering and separation of materials.
[0033] Reference Figure 1 , Figure 2 , Figure 4 The exhaust pipe 8 is fixedly connected to the upper right side of the top cover 6, the top of the inner wall of the exhaust pipe 8 is fixedly connected to a spring 11, the bottom end of the spring 11 is fixedly connected to a piston 10, the bottom of the piston 10 is fixedly connected to a movable rod 9, the movable rod 9 is slidably connected to the right side of the inside of the top cover 6, the left and right sides of the inside of the exhaust pipe 8 are snap-connected, the front and rear sides of the filter 12 are fixedly connected to a connecting block 13, one side of the connecting block 13 is fixedly connected to a handle 14, the piston 10 and the movable rod 9 are both slidably connected to the inside of the exhaust pipe 8.
[0034] When the material reacts, gas is generated inside the reactor, and the gas pushes the movable rod 9, so that the piston 10 is pushed and slides inside the exhaust pipe 8 and squeezes the spring 11 to generate a rebound force, and the bottom of the exhaust pipe 8 is no longer pressed, so that the gas enters the exhaust pipe 8 through the gap between the top cover 6 and the movable rod 9, and is discharged from the exhaust pipe 8 through the filter 12. The dust in the external air is blocked by the filter 12 to prevent the dust from entering the reactor. When the dust on the surface of the filter 12 needs to be cleaned, the handle 14 is pulled to pull the filter 12 through the connecting block 13, move it out of the exhaust pipe 8, and clean it. When the device is deactivated, there is no more gas to squeeze and push the movable rod 9, so that the piston 10 drives the movable rod 9 to move through the rebound force of the spring 11 and slides to the inside of the top cover 6, which effectively discharges the gas, avoids the danger of excessive internal air pressure, and provides a good barrier for dust.
[0035] Reference Figure 1 , Figure 2 A motor 15 is fixedly connected to the upper part of the top cover 6, a rotating shaft 17 is fixedly connected to the output end of the motor 15, and evenly distributed stirring blades 16 are fixedly connected to the left and right sides of the rotating shaft 17; a feed port 4 is fixedly connected to the left side of the upper part of the top cover 6, and a discharge port 5 is fixedly connected to the bottom of the reactor body 1; support legs 2 are fixedly connected to the four corners of the bottom of the reactor body 1; a control panel 3 is fixedly connected to the front side of the reactor body 1.
[0036] The material is injected into the reactor body 1 through the feed port 4 and enters the inner body 18, and the motor 15 is started to drive the shaft 17 to rotate, and the stirring blade 16 is driven to rotate, so that the material is stirred to speed up the reaction time. When the reaction is completed, the material is filtered through the filter plate 19, and the solenoid valve 28 and the discharge port 5 are opened to discharge the liquid from the reactor. When the material reacts, the solenoid valve 28 is in a closed state to prevent the material from being directly discharged before the reaction is completed; the entire device is fixedly supported by the support legs 2; the control panel 3 is electrically connected to the motor 15 and the solenoid valve 28 so that it can control the operation of these devices.
[0037] Working principle: When the device is needed, the material is injected into the inner body 18 through the feed port 4, and the motor 15 is started to make the rotating shaft 17 drive the stirring blade 16 to rotate, so as to stir the material and speed up the reaction time. When the material reacts, the gas is generated in the reactor to push the movable rod 9, so that the piston 10 moves inside the exhaust pipe 8, and the spring 11 is squeezed, and the bottom of the exhaust pipe 8 is no longer pressed, so that the gas enters the exhaust pipe 8 through the gap between the top cover 6 and the movable rod 9, and is discharged from the exhaust pipe 8 through the filter 12. The dust in the external air is blocked by the filter 12 to prevent the dust from entering the reactor, so that the gas is effectively discharged, the danger of excessive internal air pressure is avoided, and the dust is well blocked;
[0038] The fixing part 7 is rotated to separate it from the reactor body 1 and the top cover 6, so that the top cover 6 can be separated from the reactor body 1, and the screw rod 21 is rotated to move out of the fixing plate 20. While the screw rod 21 moves, the telescopic part 23 is pulled to move the upper side of the telescopic part 23 to the inside of the slide groove 27, and the screw rod 21 is pushed to drive the plug block 22 to move and separate it from the inner body 18. The inner body 18 can be taken out and the filter plate 19 inside it can be cleaned, thereby realizing quick and convenient disassembly and removal of the inner body 18 and cleaning of the filter plate 19, thereby preventing solid matter from blocking the filter plate 19 and affecting the filtering and separation of materials.
[0039] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A reactor with separation function, comprising a reactor body (1), characterized in that: The upper part of the reactor body (1) is connected to a top cover (6) via a fixing member (7); the left and right sides of the upper inner side of the reactor body (1) are fixedly connected to fixing plates (20); a screw rod (21) is threadedly connected to one side of the inner side of the fixing plate (20); a telescopic member (23) is fixedly connected to the bottom end of the screw rod (21); a stopper (24) is fixedly connected to the bottom of the telescopic member (23); an inserting block (22) is slidably connected to the outside of the stopper (24); and a slotting member (22) is provided on one side of the inner side of the inserting block (22). The through groove (25), the telescopic member (23) and the stop block (24) are both slidably connected inside the through groove (25), a slide groove (27) is provided on the upper side of the interior of the fixed plate (20), a movable groove (26) is provided at the bottom of the slide groove (27), the insert block (22) is slidably connected inside the movable groove (26), the telescopic member (23) is slidably connected inside the slide groove (27), and a filter assembly is provided on the corresponding side of the fixed plate (20), the filter assembly is used to separate the solid and liquid of the material.
2. The reactor with separation function according to claim 1, characterized in that: An exhaust pipe (8) is fixedly connected to the upper right side of the top cover (6), a spring (11) is fixedly connected to the top of the inner wall of the exhaust pipe (8), a piston (10) is fixedly connected to the bottom end of the spring (11), a movable rod (9) is fixedly connected to the bottom of the piston (10), the movable rod (9) is slidably connected to the right side of the inside of the top cover (6), a filter screen (12) is snap-connected to the left and right sides of the inside of the exhaust pipe (8), a connecting block (13) is fixedly connected to the front and rear sides of the filter screen (12), and a handle (14) is fixedly connected to one side of the connecting block (13).
3. The reactor with separation function according to claim 1, characterized in that: The filter assembly comprises an inner body (18), the inner body (18) is snap-connected between fixed plates (20), the plug block (22) is slidably connected inside the inner body (18), a filter plate (19) is fixedly connected to the lower side of the inner body (18), and a solenoid valve (28) is fixedly connected to the bottom of the inner body (18).
4. The reactor with separation function according to claim 2, characterized in that: The piston (10) and the movable rod (9) are both slidably connected inside the exhaust pipe (8).
5. The reactor with separation function according to claim 1, characterized in that: A motor (15) is fixedly connected to the upper portion of the top cover (6), a rotating shaft (17) is fixedly connected to the output end of the motor (15), and evenly distributed stirring blades (16) are fixedly connected to the left and right sides of the rotating shaft (17).
6. The reactor with separation function according to claim 1, characterized in that: The left upper portion of the top cover (6) is fixedly connected to a feed port (4), and the bottom of the reactor body (1) is fixedly connected to a discharge port (5).
7. The reactor with separation function according to claim 1, characterized in that: The four corners of the bottom of the reactor body (1) are fixedly connected with support legs (2).
8. The reactor with separation function according to claim 1, characterized in that: A control panel (3) is fixedly connected to the front side of the reactor body (1).