Waste concrete regeneration device

By adopting a combined structure of rotary drum and storage chamber in the concrete regeneration device, and using pressure sensors to detect and centrally process concrete blocks, the problem of excessive energy consumption during secondary crushing in the prior art is solved, and more efficient resource utilization and environmental protection are achieved.

CN222678169UActive Publication Date: 2025-03-28CHENGDU SHUYUAN GANGTAI NEW BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202420597068.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-26
Publication Date
2025-03-28
Estimated Expiration
2034-03-26

AI Technical Summary

Technical Problem

The existing concrete regeneration device consumes too much energy to carry over large concrete blocks during the secondary crushing process, resulting in low resource utilization efficiency and serious environmental pollution.

Method used

A waste concrete regeneration device is designed, adopting a combined structure of rotary drum and storage chamber, and the weight of fragments in the storage chamber is detected by using a pressure sensor. When a certain weight is reached, the storage chamber is switched at one time by driving the motor to achieve centralized processing and secondary crushing of fragments.

Benefits of technology

By reducing the number of handling times and distances of concrete blocks, energy consumption during secondary crushing is reduced, resource utilization efficiency is improved, and environmental pollution is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a waste concrete regeneration device which is characterized by comprising a shell, a first driving motor and a crushing roller are mounted in the shell, a screening component is arranged below the crushing roller and comprises a discharge port and a waste port, a collecting box is arranged below the discharge port, a rotary drum is mounted outside the shell, and a plurality of rotary blades are arranged on the rotary drum. The rotary drum is provided with two groups of accommodating chambers, the accommodating chambers are respectively communicated with the waste port and the upper part of the crushing roller, the rotary drum is connected through a second driving motor, a pressure sensor is mounted at the bottom of each accommodating chamber, and each pressure sensor is connected with the corresponding second driving motor through a controller. The screening assembly comprises a screening pipeline, an opening is formed in the upper end of the screening pipeline, a plurality of screening holes are formed in the bottom of the screening pipeline to serve as discharging ports, and a first auger is installed in the screening pipeline and connected through a third driving motor. The utility model aims to reduce the energy consumption for carrying concrete blocks in the secondary crushing process.
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Description

Technical Field

[0001] The utility model belongs to the technical field of concrete regeneration, and in particular relates to a waste concrete regeneration device. Background Art

[0002] Concrete recycling refers to the process of crushing, cleaning, and grading discarded concrete blocks, mixing them with grading in a certain proportion, partially or completely replacing natural aggregates such as sand and gravel, and then adding cement, water, etc. to make new concrete, so that resources are fully utilized while reducing the harm of discarded concrete to the environment.

[0003] Currently, concrete needs to be screened after being crushed. After screening, oversized concrete blocks need to be crushed again. However, the existing regeneration device transports the oversized concrete blocks to the entrance for secondary crushing, which is a continuous process and consumes too much energy. Utility Model Content

[0004] The utility model aims to provide a waste concrete regeneration device, and its purpose is to reduce the energy consumption of transporting concrete blocks in the secondary crushing process.

[0005] The embodiments of the present invention are implemented by the following technical solutions:

[0006] A waste concrete recycling device comprises a shell, in which a first drive motor and a crushing roller are installed, a screening assembly is arranged below the crushing roller, the screening assembly comprises a discharge port and a waste port, a collecting box is arranged below the discharge port, a rotating drum is installed outside the shell, the rotating drum has two groups of accommodating chambers, the accommodating chambers are respectively connected to the waste port and the top of the crushing roller, the rotating drum is connected through a second drive motor, a pressure sensor is installed at the bottom of the accommodating chamber, and the pressure sensor is connected to the second drive motor through a controller.

[0007] Furthermore, the screening component includes a screening pipe, an opening is arranged at the upper end of the screening pipe, a plurality of screening holes are arranged at the bottom of the screening pipe, a first auger is installed in the screening pipe, and the first auger is connected via a third driving motor.

[0008] Furthermore, the screening pipeline is arranged at an inclination of 5° with respect to the horizontal direction.

[0009] Furthermore, a guide cylinder is provided in the shell, and the guide cylinder is located between the crushing roller and the screening pipeline.

[0010] Furthermore, a material storage barrel is provided in the shell, the material storage barrel is located above the crushing barrel, and the material storage barrel is communicated with the outlet of the accommodating chamber.

[0011] Furthermore, a second auger is provided in the storage barrel, and the second auger is connected via a fourth driving motor.

[0012] Furthermore, an inclined surface is provided at one end of the accommodating chamber close to the second driving motor.

[0013] The technical solution of the embodiment of the utility model has at least the following advantages and beneficial effects:

[0014] A rotatable drum is provided, and a plurality of groups of containing chambers are provided in the drum. The weight of the broken pieces in the containing chambers is detected by a pressure sensor. After a certain weight is accumulated, the containing chambers are switched at once by a second driving motor. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.

[0016] Figure 1 It is a schematic diagram of the cross-sectional structure of the utility model;

[0017] Icons: 1-housing, 2-first drive motor, 3-crushing roller, 4-guide cylinder, 5-screening pipe, 6-second drive motor, 7-first auger, 8-sieve hole, 9-rotating drum, 10-third drive motor, 11-holding chamber, 12-pressure sensor, 13-storage cylinder, 14-fourth drive motor, 15-second auger. DETAILED DESCRIPTION

[0018] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Generally, the components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.

[0019] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0020] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0021] Example 1

[0022] A waste concrete recycling device comprises a shell 1, wherein the shell 1 is provided with a feed port, a crushing roller 3, a guide cylinder 4, a screening pipe 5 and a collection bucket from top to bottom. The crushing roller 3 is controlled and connected by a first drive motor 2, the driving end of the first drive motor 2 is fixedly mounted on the outer side of the shell 1, and there is a pair of crushing rollers 3, the two groups of crushing rollers 3 are arranged opposite to each other, and gears are mounted on the rotating shafts of the crushing rollers 3. After the two groups of gears are meshed, when the first drive motor 2 rotates to drive the crushing rollers 3 to rotate, the two groups of crushing rollers 3 rotate in opposite directions, so that concrete can be rolled in from the middle of the crushing rollers 3 and crushed.

[0023] A guide cylinder 4 and a screening pipe 5 are arranged in sequence below the crushing roller 3. The screening pipe 5 is arranged at an angle of 5° to the horizontal direction to facilitate the pushing of the material in the screening pipe 5. An opening is arranged at the upper end of the screening pipe 5, and the opening is aligned with the outlet of the guide cylinder 4. A plurality of sieve holes 8 are arranged at the lower end of the screening pipe 5, and the sieve holes 8 are used to screen the concrete fragments crushed by the crushing roller 3. A first auger 7 is installed in the screening pipe 5, and the first auger 7 is connected through a third drive motor 10, and the edge of the first auger 7 fits the screening pipe 5. The fragments that meet the standard size fall into the collection bucket at the bottom of the shell 1 through the sieve hole 8, and the fragments that do not meet the standard size are pushed to the waste material port of the screening pipe 5 by the rotation of the first auger 7. In this way, the screening step of concrete fragments is completed.

[0024] A rotating drum 9 is installed outside the housing 1. The rotating drum 9 has two groups of receiving chambers 11. Both groups of receiving chambers 11 are provided with openings. The receiving chambers 11 are connected to the waste port and the top of the crushing roller 3 through the openings. The rotating drum 9 is connected through the second drive motor 6. A pressure sensor 12 is installed at the bottom of the receiving chamber 11. The pressure sensor 12 is connected to the second drive motor 6 through the controller. The pressure sensor 12 is used as a detection standard to detect the weight of the fragments in the receiving chamber 11 below. When the weight exceeds a certain value, it indicates that the receiving chamber 11 has reached a certain capacity. At this time, the controller controls the second drive motor 6 to rotate, rotate the receiving chamber 11 with a certain capacity to the top, and rotate the empty receiving chamber 11 to the bottom for collection again. The fragments in the receiving chamber 11 that rotates to the top fall through the opening to the top of the crushing roller 3 for secondary crushing. An inclined surface is provided at one end of the receiving chamber 11 close to the second drive motor 6, so that the fragments in the upper receiving chamber 11 can be dumped more smoothly. The controller is connected to the second drive motor 6, and stops the second drive motor 6 during the rotation of the drum 9, thereby preventing the fragments from leaking. During the rotation of the drum 9, the opening of the accommodating chamber 11 is in close contact with the housing 1 to form a closed space, thereby preventing the fragments from leaking from the opening.

[0025] A storage barrel 13 is provided in the housing 1, and the storage barrel 13 is located above the crushing barrel, and the storage barrel 13 is connected to the outlet of the receiving chamber 11. A second auger 15 is provided in the storage barrel 13, and the second auger 15 is connected through a fourth drive motor 14. The secondary crushing of the fragments is a long-term collection, and the one-time feeding is easy to make the material at the crushing roller 3 too much in a short time, which is difficult to handle. The storage barrel 13 is provided between the receiving chamber 11 and the crushing roller 3, and the fragments can be put into the crushing roller 3 in a dispersed manner. The fragments are first stored in the storage barrel 13, and the fragments are evenly put into the crushing roller 3 through the rotation of the first auger 7.

[0026] The above-mentioned embodiments only express the specific implementation methods of the present application, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the protection scope of the present application. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the technical solution concept of the present application, and these all belong to the protection scope of the present application.

Claims

1. A waste concrete recycling device, characterized in that: The invention comprises a shell (1), wherein a first drive motor (2) and a crushing roller (3) are installed in the shell (1), a screening assembly is arranged below the crushing roller (3), the screening assembly comprises a discharge port and a waste port, a collecting box is arranged below the discharge port, a rotating drum (9) is installed outside the shell (1), the rotating drum (9) has two groups of receiving chambers (11), the receiving chambers (11) are respectively connected to the waste port and the top of the crushing roller (3), the rotating drum (9) is connected via a second drive motor (6), a pressure sensor (12) is installed at the bottom of the receiving chamber (11), and the pressure sensor (12) is connected to the second drive motor (6) via a controller.

2. The waste concrete recycling device according to claim 1, characterized in that: The screening component comprises a screening pipe (5), the upper end of the screening pipe (5) is provided with an opening, the bottom of the screening pipe (5) is provided with a plurality of screening holes (8) as a discharge port, and a first auger (7) is installed in the screening pipe (5), and the first auger (7) is connected via a third drive motor (10).

3. The waste concrete recycling device according to claim 2, characterized in that: The screening pipeline (5) is arranged at an inclination of 5° with respect to the horizontal direction.

4. The waste concrete regeneration device according to claim 3 is characterized in that: A guide cylinder (4) is arranged in the shell (1), and the guide cylinder (4) is located between the crushing roller (3) and the screening pipeline (5).

5. The waste concrete recycling device according to claim 1, characterized in that: A material storage barrel (13) is arranged in the housing (1), the material storage barrel (13) is located above the pulverizing barrel, and the material storage barrel (13) is communicated with the outlet of the accommodating chamber (11).

6. The waste concrete recycling device according to claim 5, characterized in that: A second auger (15) is arranged in the storage barrel (13), and the second auger (15) is connected via a fourth drive motor (14).

7. The waste concrete recycling device according to claim 1, characterized in that: An inclined surface is provided at one end of the accommodating chamber (11) close to the second driving motor (6).