Ultrafine pulverizer for producing spherical graphite
By designing an ultra-micro-pulverizer with integrated crushing and sorting functions, the problems of many processes, many equipment and relying on labor in the traditional spherical graphite processing process are solved, and efficient and automated processing processes are achieved, improving crushing quality and processing efficiency.
Patent Information
- Application Number
- CN202420719776.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-09
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-04-09
AI Technical Summary
In the traditional spherical graphite processing process, there are many processes, many equipment and labor-dependent, resulting in low efficiency and high cost.
A super-micro-shrinker is designed to realize the merger of crushing and sorting by combining servo motor, transmission, gears, pulleys, crushing blades, sorting boxes, driving rods, elliptical blocks, screen plates and quantitative components, and automatically control the quantification of raw materials.
It improves the processing efficiency of spherical graphite, reduces manual investment, improves the crushing quality, and meets the quantitative requirements of raw materials of different batches and different weights.
Smart Images

Figure CN222678268U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of spherical graphite processing, in particular to an ultra-fine pulverizer for producing spherical graphite. Background Art
[0002] Spherical graphite is a material with broad application prospects. It plays an important role in batteries, lubricants, thermal conductive materials and other fields. In the spherical graphite processing process, the dry graphite concentrate is first crushed, trimmed, screened and other processes in the spherical graphite workshop to form the initial product spherical graphite, and then enters the purification workshop for high-temperature purification to become spherical graphite.
[0003] Traditional crushing and sorting equipment usually requires multiple processes. The transfer between processes wastes a lot of time, and the process is more dependent on manual labor, which affects the overall processing efficiency of spherical graphite. Summary of the invention
[0004] In order to make up for the above shortcomings, the utility model provides an ultrafine pulverizer for producing spherical graphite, aiming to improve the problems of too many processes and equipment used, high cost and low efficiency in the prior art.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an ultrafine pulverizer for producing spherical graphite, comprising a support frame, a servo motor is fixedly connected to the front side of the support frame, a crushing bin is fixedly connected to the inner wall of the support frame, a transmission is fixedly connected to the output end of the servo motor, a first output rod is rotatably connected to the right side of the front end of the crushing bin, a plurality of crushing blades are arranged on the outer wall of the first output rod, a second output rod is rotatably connected to the left side of the front end of the crushing bin, a first gear is fixedly connected to the front side of the outer wall of the first output rod, a second gear is rotatably connected to the front side of the outer wall of the second output rod, a first pulley is fixedly connected to one side of the outer wall of the first output rod, a sorting box is fixedly connected to the bottom of the crushing bin, a driving rod is rotatably connected to the right side of the front end of the sorting box, a second pulley is fixedly connected to the front side of the outer wall of the driving rod, a plurality of elliptical blocks are fixedly connected to the middle part of the outer wall of the driving rod, a sieve plate is rotatably connected to one side of the inner wall of the sorting box, and a quantitative component is arranged at the bottom of the sorting box.
[0006] As a further description of the above technical solution:
[0007] The quantitative component includes a conical guide cylinder, which is fixedly connected to the bottom of the sorting box. A fixed block is fixedly connected to the middle of the outer wall of the support frame. A plurality of electric push rods are fixedly connected to the inner wall of the fixed block. A slide plate is fixedly connected to the output end of the electric push rod, and a meter body is arranged on the top of the slide plate.
[0008] As a further description of the above technical solution:
[0009] The first gear is meshed with the second gear, and a plurality of crushing blades are arranged on one side of the outer wall of the second output rod.
[0010] As a further description of the above technical solution:
[0011] The input end of the transmission is connected to the output end of the servo motor, and the output end of the transmission is fixedly connected to the first output rod.
[0012] As a further description of the above technical solution:
[0013] The outer walls of the second belt pulley and the first belt pulley are sleeved with belts.
[0014] As a further description of the above technical solution:
[0015] The sliding plate is slidably connected to the right side of the conical guide cylinder.
[0016] As a further description of the above technical solution:
[0017] The bottom of the sorting box is provided with filter holes, the top of the sieve plate is provided with filter holes, and the hole spacing of the filter holes of the sieve plate is larger than the hole spacing of the filter holes of the sorting box.
[0018] As a further description of the above technical solution:
[0019] A plurality of the elliptical blocks are slidably connected to one side of the bottom of the screen plate.
[0020] The utility model has the following beneficial effects:
[0021] 1. In the utility model, by using the first gear, the second gear, the sorting box, the driving rod and other components in coordination, the sorting process and the crushing step in the spherical graphite processing process can be combined, thereby effectively improving the processing efficiency, reducing labor input and improving the crushing quality.
[0022] 2. In the utility model, through the coordinated use of the meter body, the first gear, the sieve plate, the meter body and other components, the quantitative requirements of raw materials of different weights in different batches can be met. During the process, only PLC needs to be set up to complete it, without manual control, thus saving labor costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 A three-dimensional schematic diagram of an ultrafine pulverizer for producing spherical graphite proposed by the utility model;
[0024] Figure 2 This is a top view structural schematic diagram of a support frame of an ultrafine pulverizer for producing spherical graphite proposed by the utility model;
[0025] Figure 3 This is a schematic diagram of the structure of a pulverizing chamber of an ultrafine pulverizer for producing spherical graphite proposed by the utility model;
[0026] Figure 4 The utility model discloses a cross-sectional structural diagram of a conical guide cylinder of an ultrafine pulverizer for producing spherical graphite.
[0027] Legend:
[0028] 1. Support frame; 2. Transmission; 3. Crushing bin; 4. Servo motor; 5. First output rod; 6. Second output rod; 7. Crushing blade; 8. First gear; 9. Second gear; 10. Sorting box; 11. Second pulley; 12. Driving rod; 13. Conical guide cylinder; 14. Elliptical block; 15. Screen plate; 16. Fixed block; 17. Electric push rod; 18. Slide plate; 19. Meter body; 20. First pulley. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0030] Reference Figure 1-Figure 3 The utility model provides an embodiment: an ultrafine pulverizer for producing spherical graphite, comprising a support frame 1, a servo motor 4 is fixedly connected to the front side of the support frame 1, a crushing bin 3 is fixedly connected to the inner wall of the support frame 1, a transmission 2 is fixedly connected to the output end of the servo motor 4, a first output rod 5 is rotatably connected to the right side of the front end of the crushing bin 3, a plurality of crushing blades 7 are arranged on the outer wall of the first output rod 5, a second output rod 6 is rotatably connected to the left side of the front end of the crushing bin 3, a first gear 8 is fixedly connected to the front side of the outer wall of the first output rod 5, a second gear 9 is rotatably connected to the front side of the outer wall of the second output rod 6, and the first gear 8 is fixedly connected to the front side of the outer wall of the second output rod 6. A first pulley 20 is fixedly connected to one side of the outer wall of an output rod 5, a sorting box 10 is fixedly connected to the bottom of the crushing bin 3, a filter hole is arranged at the bottom of the sorting box 10, a filter hole is arranged at the top of the sieve plate 15, the filter hole spacing of the sieve plate 15 is larger than the filter hole spacing of the sorting box 10, a driving rod 12 is rotatably connected to the right side of the front end of the sorting box 10, a second pulley 11 is fixedly connected to the front side of the outer wall of the driving rod 12, a plurality of elliptical blocks 14 are fixedly connected to the middle part of the outer wall of the driving rod 12, a sieve plate 15 is rotatably connected to one side of the inner wall of the sorting box 10, and a quantitative component is arranged at the bottom of the sorting box 10.
[0031] Firstly, graphite is put into the crushing bin 3 through an external feeding device, and then the servo motor 4 is turned on and the torque enhancement of the transmission 2 drives multiple groups of crushing blades 7 to work in the crushing bin 3.
[0032] During the crushing process, as the first output rod 5 rotates, belts are sleeved on the outer walls of the second pulley 11 and the first pulley 20. The belt connection between the first pulley 20 and the second pulley 11 allows the driving rod 12 to rotate, so that the elliptical blocks 14 can rotate with the outer periphery and periodically and continuously lift the screen plate 15. Multiple elliptical blocks 14 are slidably connected to one side of the bottom of the screen plate 15. For some raw materials with a larger crushing volume, they will be discharged along the slope under the shaking of the screen plate 15, thereby fully improving the uniformity of the size of the crushed graphite raw materials and improving the overall crushing quality.
[0033] The first gear 8 is meshed with the second gear 9, and a plurality of crushing blades 7 are provided on one side of the outer wall of the second output rod 6. Through the meshing connection between the first gear 8 and the second gear 9, the first output rod 5 and the second output rod 6 rotate in opposite directions, thereby achieving the extrusion and crushing effect on the raw materials.
[0034] The input end of the transmission 2 is connected to the output end of the servo motor 4, and the output end of the transmission 2 is fixedly connected to the first output rod 5. By turning on the servo motor 4 and enhancing the torque of the transmission 2, multiple groups of crushing blades 7 are driven to work in the crushing bin 3.
[0035] Reference Figure 3-Figure 4 The quantitative component includes a conical guide cylinder 13, which is fixedly connected to the bottom of the sorting box 10. A fixed block 16 is fixedly connected to the middle of the outer wall of the support frame 1. A plurality of electric push rods 17 are fixedly connected to the inner wall of the fixed block 16. A slide plate 18 is fixedly connected to the output end of the electric push rod 17. A meter body 19 is provided on the top of the slide plate 18.
[0036] When the graphite raw materials that meet the size pass through the sieve plate 15 and the filter holes at the bottom of the sorting box 10 respectively, they will fall onto the detection table of the meter body 19 on the top of the slide plate 18. After reaching the preset weight, the PLC controls the electric push rod 17 to drive the slide plate 18 to retract, thereby achieving quantitative control of the graphite raw materials.
[0037] The slide plate 18 is slidably connected to the right side of the conical guide tube 13 to limit the position of one side of the slide plate 18 so that the raw material on the top of the meter body 19 can be squeezed out in cooperation with the conical guide tube 13 as the slide plate 18 withdraws.
[0038] Working principle:
[0039] In the process of producing spherical graphite, the ultrafine pulverizer is used to finely crush the graphite raw material. First, the graphite is put into the crushing bin 3 through an external feeding device. Then, the servo motor 4 is started, and under the torque enhancement effect of the transmission 2, multiple groups of crushing blades 7 are driven to perform the crushing task in the crushing bin 3. During the crushing process, the meshing connection between the first gear 8 and the second gear 9 ensures that the first output rod 5 and the second output rod 6 work in opposite rotation directions, thereby achieving effective extrusion and crushing of the raw materials.
[0040] In addition, as the first output rod 5 rotates, the first pulley 20 and the second pulley 11 are connected by a belt, which drives the rod 12 to start rotating, thereby causing the elliptical block 14 to rotate along its periphery. This periodic rotation causes the screen plate 15 to continuously rise, so that some of the larger volume of crushed materials are discharged along the slope under the action of the shaking of the screen plate 15. This process helps to improve the size uniformity and overall crushing quality of the graphite raw material after crushing.
[0041] When the size of the graphite raw materials meets the requirements and passes through the sieve plate 15 and the filter holes at the bottom of the sorting box 10, they will fall onto the measuring device body 19 detection table on the top of the slide plate 18. When the graphite raw materials on the detection table reach the preset weight, the PLC will control the electric push rod 17 to retract the slide plate 18, thereby achieving precise quantitative control of the graphite raw materials.
[0042] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An ultrafine pulverizer for producing spherical graphite, comprising a support frame (1), characterized in that: The front side of the support frame (1) is fixedly connected to a servo motor (4), the inner wall of the support frame (1) is fixedly connected to a crushing bin (3), the output end of the servo motor (4) is fixedly connected to a transmission (2), the front right side of the crushing bin (3) is rotatably connected to a first output rod (5), the outer wall of the first output rod (5) is provided with a plurality of crushing blades (7), the front left side of the crushing bin (3) is rotatably connected to a second output rod (6), the front side of the outer wall of the first output rod (5) is fixedly connected to a first gear (8), the front side of the outer wall of the second output rod (6) is rotatably connected to the first output rod (5), and the front side of the outer wall of the second output rod (6) is rotatably connected to the first output rod (5). A second gear (9) is connected, a first belt pulley (20) is fixedly connected to one side of the outer wall of the first output rod (5), a sorting box (10) is fixedly connected to the bottom of the crushing bin (3), a driving rod (12) is rotatably connected to the right side of the front end of the sorting box (10), a second belt pulley (11) is fixedly connected to the front side of the outer wall of the driving rod (12), a plurality of elliptical blocks (14) are fixedly connected to the middle part of the outer wall of the driving rod (12), a sieve plate (15) is rotatably connected to one side of the inner wall of the sorting box (10), and a quantitative component is arranged at the bottom of the sorting box (10).
2. The ultrafine pulverizer for producing spherical graphite according to claim 1, characterized in that: The quantitative component comprises a conical guide cylinder (13), the conical guide cylinder (13) being fixedly connected to the bottom of the sorting box (10), a fixed block (16) being fixedly connected to the middle of the outer wall of the support frame (1), a plurality of electric push rods (17) being fixedly connected to the inner wall of the fixed block (16), an output end of the electric push rod (17) being fixedly connected to a slide plate (18), and a meter body (19) being arranged on the top of the slide plate (18).
3. The ultrafine pulverizer for producing spherical graphite according to claim 1, characterized in that: The first gear (8) is meshingly connected with the second gear (9), and a plurality of crushing blades (7) are provided on one side of the outer wall of the second output rod (6).
4. The ultrafine pulverizer for producing spherical graphite according to claim 1, characterized in that: The input end of the transmission (2) is connected to the output end of the servo motor (4), and the output end of the transmission (2) is fixedly connected to the first output rod (5).
5. The ultrafine pulverizer for producing spherical graphite according to claim 1, characterized in that: The outer walls of the second belt pulley (11) and the first belt pulley (20) are sleeved with belts.
6. A superfine pulverizer for producing spherical graphite according to claim 2, characterized in that: The sliding plate (18) is slidably connected to the right side of the conical guide cylinder (13).
7. The ultrafine pulverizer for producing spherical graphite according to claim 1, characterized in that: The bottom of the sorting box (10) is provided with filter holes, the top of the sieve plate (15) is provided with filter holes, and the spacing between the filter holes of the sieve plate (15) is greater than the spacing between the filter holes of the sorting box (10).
8. The ultrafine pulverizer for producing spherical graphite according to claim 1, characterized in that: The plurality of elliptical blocks (14) are slidably connected to one side of the bottom of the sieve plate (15).